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Operation manual

15

EWAP110~340MBYNN

Packaged air-cooled water chillers

4PW22677-1

The changeable analog inputs are:

&& %7

: indicates the status of the analog input

&&%&%

: indicates the status of the analog input

&& %7

: indicates the status of the analog input

   

: indicates the status of the analog input

To check the inputs and outputs, proceed as follows:

1

Enter the 

   

.

 

(Refer to the chapter 

"How to

enter a menu" on page 6

.)

The controller enters the first 

 

 screen.

2

Consult the other screens of the input/ouput menu using the 

g

and

 h

 keys.

Tasks of the user password menu

Changing the user password

Access to the user settings menu and the setpoints menu is
protected by the user password (a 4-digit number between 

%%%%

 and

++++

).

To change the user password, proceed as follows:

1

Enter the 

  &

 (Refer to the chapter 

"How to

enter a menu" on page 6

).

The controller will request the password.

2

Enter the correct password using the 

and

 h

 keys.

3

Press 

q

  to confirm the password and to enter the password

menu.

The controller requests the new password.

4

Press 

q

 to start the modification.

The cursor is positioned behind 

 

.

5

Enter the new password using the 

and

 h

 keys.

6

Press 

q

 to confirm the new password.

When the new password has been confirmed, the controller will
ask to enter the new password a second time (for safety
reasons). The cursor is positioned behind 

 

.

7

Enter the new password again using the 

and

 h

 keys.

8

Press 

q

 to confirm the new password.

T

ROUBLESHOOTING

This section provides useful information for diagnosing and
correcting certain troubles which may occur in the unit.

Before starting the trouble shooting procedure, carry out a thorough
visual inspection of the unit and look for obvious defects such as
loose connections or defective wiring.

Before contacting your local dealer, read this chapter carefully, it will
save you time and money.

Overview of safety messages

When a safety device was activated, stop the unit and find out why
the safety device was activated before resetting it. Under no
circumstances safety devices may be bridged or changed to a value
other than the factory setting. If the cause of the problem cannot be
found, call your local dealer.

Symptom 1: The unit does not start, but the ON LED lights up

Symptom 2: The unit does not start, but the ON LED is flashing

Symptom 3: The unit does not start and the ON LED does not light up

3

NOTE

The default user password is 

"#

.

NOTE

The actual password will only be changed when the
new password and the confirmed password have the
same value.

If changed on one of the units in a DICN configuration,
this setting is automatically transferred to all the other
units in the network.

When carrying out an inspection on the supply panel or on
the switch box of the unit, always make sure that the circuit
breaker of the unit is switched off.

Message safety menu

Symptom

 

%%  

3

%  

5.7

%#8

5.8

%+  

13

%  

13

%+    

13

 

 

5.6

"  

5.3

.    

5.9

$

5.1

"  

5.6

#

5.2

9  

13

9  

13

+"&  

11

+#&  

12

 

%#   & 

10

%  

13

%+  

13

 

%  

5.7

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The temperature setting is not 
correct.

Check the controller setpoint.

The flowstart timer is still running.

The unit will start after approx. 15 
seconds. Make sure that water is 
flowing through the evaporator.

The circuit can not start up.

Refer to 

Symptom 4: The circuit 

does not start up

.

Unit is in manual mode (all 
compressors at 0%).

Check on the controller.

Power supply failure.

Check the voltage on the supply 
panel.

Blown fuse or interrupted protection 
device.

Inspect fuses and protection 
devices. Replace by fuses of the 
same size and type (refer to 

"Electrical specifications" on 
page 1

).

Loose connections.

Inspect connections of the field 
wiring and the internal wiring of the 
unit. Tighten all loose connections.

Shorted or broken wires.

Test circuits using a tester and repair 
if necessary.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The remote ON/OFF input is 
enabled and the remote switch is off.

Put the remote switch on or disable 
the remote ON/OFF input.

P

OSSIBLE

 

CAUSES

C

ORRECTIVE

 

ACTION

The unit is in failure mode.

Refer to 

Symptom 5: One of the 

following safety devices is activated

.

One of the following safety devices is 
activated:

• Flowswitch (S8L,S9L)
• Emergency stop

Refer to 

Symptom 5: One of the 

following safety devices is activated

.

The ON LED is broken.

Contact your local dealer.

Summary of Contents for EWAP110MBYNN

Page 1: ...OPERATION MANUAL EWAP110MBYNN EWAP140MBYNN EWAP160MBYNN EWAP200MBYNN EWAP280MBYNN EWAP340MBYNN Packaged air cooled water chillers...

Page 2: ...first time make sure that it has been properly installed It is therefore necessary to carefully read the installation manual supplied with the unit and the recommendations listed in Checks before ini...

Page 3: ...8 1 18 16 11 3 4 17 13 14 15 2 9 5 6 21 19 12 7 22 9 10 10 21 EWAP200 340 EWAP110 160 EWAP110 160 EWAP200 340 1 Evaporator 12 Power supply intake 2 Condenser 13 Emergency stop S5E 3 Compressor M1C 14...

Page 4: ...flows through it This is done by turning the liquid refrigerant coming from the condenser into gaseous refrigerant Water in outlet connection The water inlet and outlet connection allow an easy connec...

Page 5: ...e circuit controller shuts down the circuit When the pressure returns to normal the safety device can be reset on the controller Pressure relief safety valve The safety valve is activated when the pre...

Page 6: ...on oil leakage If there is an oil leak call your local dealer 10 Stop valves Open the liquid line discharge and suction if provided stop valves completely 11 Air inlet outlet Check that the air inlet...

Page 7: ...e specifications For units in a DICN configuration the remote digital controllers of the units can be installed at a distance of up to 50 metres by using a 6 ray telephone cable with a maximum cable r...

Page 8: ...d capacity of that specific circuit When a circuit is OFF the following status information may appear one of the circuit safety devices is activated refer to Troubleshooting on page 15 the circuit is...

Page 9: ...controller is activated When a network safety occurs in a DICN configuration the slaves not detected by the network will function as stand alone units If a slave unit can not be found by the network t...

Page 10: ...reen of the network menu To consult information about the unit status To consult information about the pressures To consult actual operational information about the ambient temperature the total runni...

Page 11: ...he moment of the unit shutdown To check which were the evaporator and condenser inlet water temperature and the evaporator outlet water temperature To check which was the status of the compressors at...

Page 12: ...e capacity limitation 1 the capacity limitation is not active capacity limitation value of circuit 1 in case of capacity limitation 1 2 3 4 Defining the pump control settings The screen of the user se...

Page 13: ...in the service menu Refer to the installation manual used to define the free cooling mode free cooling is not active free cooling is based on ambient temperature free cooling is based on the differen...

Page 14: ...he waterflow through the evaporator stops after the flowstart timer has reached zero If the waterflow has not restarted during the countdown the unit will shut down PUMPLEAD refer to the pump control...

Page 15: ...hich contains the following information the time and date 2 Press h to consult the first screen This screen contains information about the unit name and the refrigerant used 3 Press h to consult the n...

Page 16: ...ty devices may be bridged or changed to a value other than the factory setting If the cause of the problem cannot be found call your local dealer Symptom 1 The unit does not start but the ON LED light...

Page 17: ...sed electrician RESET After pressure decrease push the button on the high pressure switch and reset the controller Symptom 5 4 Fan thermal protector is activated POSSIBLE CAUSES CORRECTIVE ACTION Mech...

Page 18: ...r local dealer Water supply Check if the water connection is still well fixed Check the water quality refer to the installation manual of the unit for specifications of the water quality Water filters...

Page 19: ...in group 1 all Wednesdays will work according to the settings in group 2 all Saturdays and Sundays will work according to the settings in group 3 all holiday days will work according to the settings...

Page 20: ...tween inlet water evaporator temperature and ambient temperature Floating setpoint Default value Lower limit Upper limit Maximum value C 3 0 0 0 5 0 D1 C 20 0 20 0 43 0 D2 a a rise in floating setpoin...

Page 21: ...0 ANNEX V SOFTWARE STRUCTURE g 0 1 2 q h q q g h h h g h g g h g h g h g h g h g h g h g g h g h g h g h g h h h h h g g g 2 f 4 4 4 4 2 4 4 4 4 4 4 4 0 4 4 g h g h g h 2 2 2 2 q h h g q 6 h g h g h g...

Page 22: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PW22677 1...

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