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Daikin DZK Series, Installation Manual

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Daikin DZK Series Installation Manual Download Page 6

 

 

 

 

6 

 

Installation Manual 

Rev. 2.00  

Date 01-2019 

SYSTEM DESCRIPTION  

The Daikin Zoning Kit (DZK) is an optional accessory that increases the flexibility of the FXMQ, FXSQ, 
FBQ and FDMQ Indoor Unit fan coils. It allows multiple separate ducts to be connected to a fan coil and 
supply air to different individually controlled zones in a building.  
 

PRODUCT DIMENSIONS 

DZK030E4-3 

 

 

DZK030E5-3 

 

 

DZK048E4-3 

 

 

DZK048E6-3 

 

Summary of Contents for DZK Series

Page 1: ...Installation Manual Zoning Kit ...

Page 2: ...iption installation and connection of the components 12 General recommendations 12 DZK Zoning box 13 Assembly 13 Damper setting 16 Connection 18 DZK Interface Board 20 Connection and configuration 20 DZK BACnet Interface 21 Installation 21 Configuration 21 Wired Thermostat 23 Installation 23 Wiring 23 Wireless and Wireless Lite Thermostat 23 Installation 23 Changing batteries 24 Initial configurat...

Page 3: ... Indoor unit Modes Temperature 38 Zone assignment 39 Airflow control selection 39 Other configuration parameters 40 Exception codes 41 Warnings 41 Errors 41 Auto diagnostics 42 DZK control board auto diagnosis 42 DZK Interface Board auto diagnosis 43 DZK BACnet Interface auto diagnosis 44 Navigation guide 45 Wired Thermostat navigation guide 45 Wireless Thermostat navigation guide 46 Troubleshooti...

Page 4: ...RONMENTAL POLICY Never dispose of this equipment with household waste Electrical and electronic products contain substances that can be harmful to the environment if they are not given proper treatment The symbol of the crossed container indicates separate collection of electronic equipment unlike the rest of urban garbage For proper environmental management the equipment to be disposed must be ta...

Page 5: ...imits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this...

Page 6: ...tional accessory that increases the flexibility of the FXMQ FXSQ FBQ and FDMQ Indoor Unit fan coils It allows multiple separate ducts to be connected to a fan coil and supply air to different individually controlled zones in a building PRODUCT DIMENSIONS DZK030E4 3 DZK030E5 3 DZK048E4 3 DZK048E6 3 ...

Page 7: ...7 Installation Manual Rev 2 00 Date 01 2019 DZKS015E3 3 DZKS015E4 3 DZKS030E4 3 DZKS030E5 3 DZKS048E4 3 ...

Page 8: ...8 Installation Manual Rev 2 00 Date 01 2019 DZKS048E6 3 DZK Zoning Box A Damper limitation adjustment B Motorized damper B A ...

Page 9: ... Interface Board This unit integrates the Daikin indoor unit with the DZK Control Board The DZK Interface Board includes an energy efficiency control algorithm that is controlled with the Wired Thermostat including the following functions Automatically changes the indoor unit operation mode Ventilation Cooling Heating or Dry from the DZK system s Main Wired Thermostat Temperature setting for the i...

Page 10: ... mode and Airflow control Only available to the Main Wired Thermostat Timer function Time schedules programming Remote access to other zones of the system Configurable as Main or Zone thermostat Wireless Thermostat Graphic interface with low energy e ink screen and capacitive buttons for controlling zones in DZK systems Finished in steel and glass Wireless communications Powered by CR2450 button b...

Page 11: ... The DZK BACnet Interface allows a Building Management System to control all variables of the DZK systems The DZK BACnet Interface uses a standard open protocol based on ASHRAE Standard 135 and its objects are Compatible with BACnet ANSI ASHRAE 135 Compatible with BACnet IP ISO16484 5 The DZK BACnet Interface is a Plug Play device for DZK and it allows for control and monitoring of the following v...

Page 12: ...nd high voltage installation The recommended specifications for the cable to install this system are 4 wires stranded AWG 20 plenum and shielded When connecting to other systems fed with high voltage only use the A and B contacts of the communication bus It is not recommended to connect the and contacts nor the ground Follow the color codes and polarity indications in the system components Do not ...

Page 13: ...ned to the Main Wired Thermostat 3 At this time disconnect the motor cable from the outlet that will not be used 4 Permanently seal the outlet using the supplied plug and follow the local installation recommendations DZK ZONING BOX Dampers are numbered starting with number 1 next to the Zoning box control board Assembly The Zoning Box allows for a fast and simple connection to Daikin indoor units ...

Page 14: ...f and store it Insert a sharp pointed object through the frame holes and the frame sealing to facilitate the location of the setting holes used to assemble the zoning box to the indoor unit Remove the indoor unit collar Insert a screw not fully tightened in the bottom corners of the indoor unit as shown in the following figure Sit the zoning box on the screws as shown below and then affix the box ...

Page 15: ...ctwork Attach each zone s duct with its assigned damper Follow the local recommendations to insulate and seal the ductwork with the damper Make a cutout along the duct to keep the motor outside of the insulation Use of the insulated stopper If a damper is not used in the installation proceed as follows Make sure the damper is closed before installing the insulated stopper The damper will close as ...

Page 16: ... offers maximum aperture adjustment which balances the flow of each damper to the needs of the installation By default the dampers are configured with a maximum opening at Position I To adjust the control of the dampers proceed as follows The damper must be completely closed to mechanically adjust its flow To make this adjustment create demand in all zones so that the indoor unit runs at maximum c...

Page 17: ...er is configured in the full close position To adjust minimum air for any damper proceed as follows Check that the dampers are wide open To do so set the system to Stop user mode from the Main Wired Thermostat Perform the setting of the dampers by changing the lever A M position beginning with the central damper opening of the box and ending with damper No 1 Closest to the zoning box control board...

Page 18: ...m button If the whole system needs to be reset normally a replacement board that has been used before or at the request of the technical support as a last resource to fix a problem press and hold SW1 until LED 19 stops flashing A system reset will return all settings to default values and conditions Important At least one Wired Thermostat is required for each DZK system which can control up 6 zone...

Page 19: ...is input is shipped with a jumper in the connector that should be left in place unless an alarm input is connected 8 Protection probe input This input is used to connect the supply temperature sensor 9 Heating stages If the system includes Auxiliary Heat when required by the heat demand these outputs enable the first and second stages of Auxiliary Heat The technical specifications for the 1st and ...

Page 20: ...r unit and the DZK system Check the gateway LEDs self diagnosis Note Disable the Setback function using the Daikin controllers for a proper operation of the Airzone system Important a Daikin navigation controller is required to be connected to the Daikin indoor unit in addition to the DZK thermostats Algorithm function On Depending on the set points of the zones calling for demand and on the retur...

Page 21: ...ce Disconnect the terminal and snap the connector and the interface support tube as shown in the pictures Note This BACnet IP device is connected to the BMS by Ethernet cable BACnet typical layouts are as follows Configuration From the main screen press and hold the icon until the Enter pattern screen is displayed Enter the sequence below to access the configuration menu select the System settings...

Page 22: ... modified locally from the Main Wired Thermostat IP Configuration In the BACnet menu press the icon For the proper operation of the DZK BACnet Interface with the IP network it is required to configure the following network parameters IP Address default 192 168 0 100 Subnet mask default 255 255 255 0 Gateway IP default 192 168 0 1 These properties can only be modified locally from the Main Wired Th...

Page 23: ...k part of the thermostat to the wall Place the display on the support once it is fixed Wiring The Wired Thermostats are connected to the DZK connection bus of the DZK Control Board Attach the wires with the terminal screws following the color code Important Use a suitable screwdriver to press in the locking tabs WIRELESS AND WIRELESS LITE THERMOSTAT Installation The Wireless and Wireless Lite Ther...

Page 24: ... displayed on the Wired Thermostat In order to know the zone of the Wireless Lite Thermostat s running out of battery press on the warning icon To replace the battery separate the thermostat from its support and replace the battery CR2450 Remember to deposit the old battery into an appropriate recycling point Important we recommend the use of top brand batteries The use of low quality batteries ma...

Page 25: ...rols damper 2 and so on for up to 6 zones in the system Linked Zones If necessary the system allows you to associate more than one control output to a zone It is possible to control multiple outputs from the same thermostat Thermostat Configuration only Wired Thermostat Each DZK system must have one Wired Thermostat configured as the Main thermostat Select the operation of the thermostat Main cont...

Page 26: ...26 Installation Manual Rev 2 00 Date 01 2019 Wired Thermostat Wireless Thermostat ...

Page 27: ...te Thermostat from the Advanced Configuration menu of any Wired Thermostat refer to the Zone Parameters settings of the Wired Thermostat If the association is correct the LED will flash green 5 times If it flashes red it means the zone is already occupied If it flashes red twice it means the thermostat is out of range Wireless Lite Thermostat Reset If you want to return your Wireless Lite Thermost...

Page 28: ...th a maximum value of 16 Note If you have a DZK BACnet Interface this parameter is not displayed and the address of the system is 1 Temperature SP Range This menu allows you to change the maximum set point temperature for heating mode 66 F to 86 F 18 C to 30 C by default 86 F 30 C and minimum set point temperature in cooling mode 64 F to 78 F 18 C to 26 C by default 64 F 18 C Global Ventilation Th...

Page 29: ...u to open the wireless channel association for connecting Wireless and Wireless Lite Thermostats to the Zoning box control board By default the radio channel is closed Supply Temperature This option allows the system demand to be ignored if the supply temperature exceeds a certain limit The selectable heating cut out temperatures are 100 114 129 143 158 F 38 46 54 62 70 C By default the system wil...

Page 30: ...es 2 to 10 F 1 to 5 C in increments of 1 F 0 5 C By default 2 F 1 C First Stage Hysteresis Defines the hysteresis for the operation of the first stage Values 1 2 F 0 5 1 C in increments of 1 F 0 5 C By default 1 F 0 5 C Min Time Exhausted Minimum time that the Heat Pump must be active before the first stage of auxiliary heat can be activated Possible values are 0 45 60 and 120 minutes By default 4...

Page 31: ... higher heating demand than this temperature the system reverts heating operation even if the cooling global demand exceeds the global heat demand Possible values are Off 3 to 8 F 1 5 to 4 C in increments of 1 F 0 5 C Default value Off BACnet This parameter displays the Device ID the uplink port the IP address the subnet mask and the Gateway IP and allows you to modify them Press on the value you ...

Page 32: ... to 86 F 18 to 30 C by default 75 F 24 C Eco Heating mode 59 to 86 F 15 to 30 C by default 66 F 19 C Cooling mode 64 to 86 F 18 to 30 C by default 84 F 29 C Unoccupied Heating mode 59 to 72 F 15 to 22 C by default 63 F 17 5 C Cooling mode 75 to 86 F 24 to 30 C by default 81 F 27 C Vacation Heating mode 50 to 61 F 10 to 16 C by default 50 F 10 C Cooling mode 84 to 96 F 29 to 35 5 C by default 95 F ...

Page 33: ...the room temperature reading The offset range goes from 5 F to 5 F 2 5 to 2 5 C The default value is 0 F This offset will always be applied to the measured room temperature of the zone Weight This option is used to set the weight of each zone for purposes of determining system operation The weight of the zone will be used for calculating the mode auto change over or for calculating heat demands wh...

Page 34: ...nformation about Zone Firmware zone association actuator or status of the communications System Firmware configuration and information about the controllers Devices Displays what elements are connected to the system Warnings and errors on system incidents Clean Screen Select this option if you want to clean the screen The screen will lock for a few seconds in order to help prevent changes when cle...

Page 35: ...u will see these settings Local Ventilation This option allows activation or deactivation of the fan mode the selected when the system is not actively cooling or heating any of the zones Timer Automatically switches off the zone after the defined time You can select OFF Timer is not activated 30 Thirty minutes after its activation the zone will turn off 60 Sixty minutes after its activation the zo...

Page 36: ...the actuator control outputs will turn on sequentially as the system checks proper functioning Meaning D1 Data reception from BACnet interface connector Blinking Green D2 Data transmission from BACnet interface connector Blinking Red D3 Main control board internal bus activity Blinking Green D4 Data transmission from DZK connection bus Blinking Red D5 Data reception from DZK connection bus Blinkin...

Page 37: ...t Interface Verify that the LEDs status is correct Meaning D1 Interface power supply Solid Red D2 DZK Interface Board internal bus activity Blinking Green D3 Data transmission to Zoning box control board Blinking Red D4 Data reception from Zoning box control board Blinking Green D5 Data transmission to Daikin navigation controller Blinking Red D6 Data reception from Daikin navigation controller Bl...

Page 38: ...ate all thermostats but the Main Wired Thermostat Change the Main Wired Thermostat set point and verify that the set point in the Daikin Navigation Remote Controller follows the specified set point changes DZK Wired Thermostat Daikin Navigation Remote Controller Meaning Ethernet connected Blinking Green Ethernet activity Blinking Yellow D7 Data transmission from automation Blinking Red D8 Data rec...

Page 39: ...in the Main Wired Thermostat to adapt the velocity map according to the installation requirements Check with an anemometer that the air supply to each zone is the desired amount Verify the airflow with all zones open and also with each zone individually open Before mechanically adjusting the maximum opening REG ensure that the zone damper is closed To do this turn off the zone to be adjusted while...

Page 40: ...f you use Auxiliary Heat check the relay operation in the zoning box control board to ensure it is working properly first Aux H1 then Aux H2 To verify set the system calling demand for heat and keep in mind that there is an action delay Turn off the system and verify that Aux H1 and Aux H2 are disabled Meaning Aux Heat status Normal status Color D6 1st Stage Auxiliary heat On On Green Off Off D7 2...

Page 41: ...ee section System parameters Global ventilation Lite Low Battery only Wired Thermostat The battery CR2450 of a Wireless Lite Thermostat has approximately 2 weeks of life left Check which Wireless Lite Thermostat is affected by this warning through the zone number displayed in the Warnings menu Low Battery only Wireless Thermostat The battery CR2450 has approximately 2 weeks of life left ERRORS Err...

Page 42: ... Interface connector Blinking Green D2 Data transmission from DZK BACnet Interface connector Blinking Red D3 Main control board internal bus activity Blinking Green D4 Data transmission from DZK connection bus Blinking Red D5 Data reception from DZK connection bus Blinking Green D6 1st Stage Aux Heat Activated Switches Green D7 2nd Stage Aux Heat Activated Switches Green D10 Wireless data packets ...

Page 43: ... connection between the Daikin Indoor unit and the DZK Interface Board LED D2 does not blink Contact Technical Support LED s D3 D4 do not blink Check the connection between the DZK Interface board and the DZK Control Board LED s D5 D6 do not blink Check the correct connection between the Daikin Indoor unit and the DZK Interface Board Meaning D1 Interface power supply Solid Red D2 DZK Interface Boa...

Page 44: ...ical Support Meaning Ethernet connected Blinking Green Ethernet activity Blinking Yellow D7 Data transmission from automation Blinking Red D8 Data reception from automation bus Blinking Green D9 Microswitch performance Blinking Green D10 Connected to the Internet Blinking Green D11 Network data transmission Blinking Red D12 Network data reception Blinking Green D13 Configured as IP address through...

Page 45: ...45 Installation Manual Rev 2 00 Date 01 2019 NAVIGATION GUIDE WIRED THERMOSTAT NAVIGATION GUIDE ...

Page 46: ...46 Installation Manual Rev 2 00 Date 01 2019 WIRELESS THERMOSTAT NAVIGATION GUIDE ...

Page 47: ... on Reset to restart the device If the error persists press and hold on and reset the thermostat 6 Restart system If the system is restarted this error may be displayed in the thermostats at the beginning of the process This message should disappear after around 30 seconds 1BError 1 Wireless Thermostat Communication error with the DZK Control Board This incident blocks the control of the zone Chec...

Page 48: ... generate demand Replace the device 3BError 6 Temperature sensor is short circuited The zone ceases to measure the room temperature therefore the zone cannot generate demand Replace the device 4BError 8 Wired Thermostat Wireless Lite Thermostat not found The zone ceases to measure the room temperature of an associated Wireless Lite Thermostat therefore the zone cannot generate demand Check which W...

Page 49: ...ZK Interface Board is properly connected to the AC unit port of the DZK Control Board 2 Check the status of the LEDs of the DZK Interface Board see section DZK Interface Board auto diagnose 6BError 10 Communication error between the DZK BACnet Interface and the DZK Control Board The system loses communication with the DZK BACnet Interface To solve this incident check 1 Verify the DZK BACnet Interf...

Page 50: ... status of the LEDs of the DZK Interface Board see section DZK Interface Board auto diagnose 9BAC unit error Check the type of error displayed on the Daikin Navigation Remote Controller and follow the instructions provided by the manufacturer ERRORS IN WIRELESS LITE THERMOSTAT 10BStatus LED blinking red quickly Communication error with the Zoning box Main controller This incident blocks the contro...

Page 51: ...1BWired Thermostat does not light up 1 Verify the cable connection between the Wired thermostat and the DZK Control Board see section Wired Thermostat Wiring Never use solid wire for this connection 2 Verify that voltage between the poles A and B is correct 1 8 Vdc 3 The zone controlled from the Wired Thermostat cannot be remotely accessed After 45 minutes its damper s will open and remain open un...

Page 52: ...nnection at about 4 inches from the actuator see section DZK Zoning box Connection 3 Verify in the actuator connection indicated above that when demand is created from the thermostat there are 12VDC between the contacts indicated above This voltage will be present for about 5 seconds see section DZK Zoning box Connection 4 Verify that the zone assigned to the thermostat is the correct one If it is...

Page 53: ... Check the master unit is not operating in Fan mode see User manual 20BDefrost mode on the indoor unit don t work properly 1 If the Daikin indoor unit has start stop cycles in periods shorter than 30 minutes set the dip switch 2 in the DZK Interface Board to ON 21BThe DZK system does not detect the DZK BACnet Interface 1 Verify that the LED D9 is blinking and LEDs D7 and D8 are alternately blinkin...

Page 54: ...54 Installation Manual Rev 2 00 Date 01 2019 WIRING DIAGRAM ...

Page 55: ......

Page 56: ...Phone 855 770 5678 http www daikinac com 400886 ...

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