2-6
INSPECTIONS / ADJUSTMENTS
●
Loosen the lock nut with a valve wrench, and set valve
clearance to a prescribed level by turning the adjusting
screw with a valve adjusting wrench.
●
After setting clearance to the prescribed level, hold the
adjuster screw with a valve adjusting wrench, and
tighten the lock nut.
TORQUE VALUES : 1.1kgf
·
m
TOOLS : WRENCH 8X9mm
ADJUSTING WRENCH B
FEELER GAUGE
●
Measure the valve clearance again.
●
Install the cylinder head cover and tighten the bolts.
TORQUE VALUES : 1.0 kgf
·
m
●
Measure valve clearance with a feeler gauge.
VALVE CLEARANCE : Intake : 0.1mm
Exhaust : 0.1mm
CYLINDER COMPRESSION PRESSURE
●
Start and warm up the engine.
●
Remove the plug maintenance cover.
●
Stop engine, and remove the spark plug cap and spark
plug.
●
Install a compression gauge.
●
Open the throttle completely, and crank the engine with
the starter motor until the gauge reading rising.
TOOL : COMPRESSION GAUGE
COMPRESSION PRESSURE : 15
±
2 kgf/cm
2
●
If the pressure is low, check the following:
-Inadequate valve clearance adjustment
-Valve leakage
-Leakage from the cylinder head gasket
-Piston/cylinder worn
●
If pressure is high, check the following:
-Carbon deposits on the piston head, and cylinder head.
•
Inspect and adjust the valve clearance when the
engine is cool. (under 35
°
C / 95
°
F)
•
Remove the cylinder head cover.
•
Turn the flywheel counterclockwise, and align the
“
T
”
mark on the flywheel with the index mark on
the RH. crank case cover.
•
The piston at this time must be at the top dead center
of the compression stroke.
•
The maximum reading is usually reached within 4~7
seconds.
Summary of Contents for S2-250
Page 1: ......
Page 3: ......
Page 23: ...MEMO...
Page 35: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 0 LUBRICATION SYSTEM ROCKER ARM SHAFT CRANK SHAFT OIL FILTER SCREEN OIL PUMP...
Page 52: ...MEMO...
Page 53: ...5 0 FUEL SYSTEM...
Page 66: ...MEMO...
Page 67: ...6 0 COOLING SYSTEM...
Page 81: ...MEMO...
Page 86: ...MEMO...
Page 87: ...8 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION...
Page 100: ...MEMO...
Page 101: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 107: ...10 0 CYLINDER HEAD VALVE...
Page 116: ...MEMO...
Page 117: ...11 0 CYLINDER PISTON...
Page 125: ...12 0 CRANKSHAFT CRANKCASE...
Page 132: ...MEMO...
Page 133: ...13 0 FINAL REDUCTION...
Page 139: ...14 0 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 160: ...MEMO...
Page 161: ...15 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 169: ...16 0 CHARGING SYSTEM REGULATOR RECTIFIER MAIN SWITCH A C GENERATOR...
Page 180: ...MEMO...
Page 188: ...MEMO...
Page 189: ...MEMO...
Page 197: ...MEMO...
Page 199: ...MEMO...
Page 200: ...SERVICEMANUAL 2004 9 PRINTED 2004 9 PUBLICATION NO COPY...