●
Remove the oil seal stop ring.
●
Remove the oil seal.
●
Remove the fork tube from the bottom case.
●
Remove the piston and rebound spring from the fork
tube.
FRONT FORK INSPECTION
●
Place the fork spring on a level place, and measure the
free length.
●
If the free length deviates from the service limit,
replace the spring with a new one.
●
Check components for damage or abnormal wear.
Replace defective parts with new ones.
SERVICE LIMIT : FORK SPRING 235mm
●
Set the fork pipe on a V-blocks, and measure fork pipe
deflection by rotating with a dial gauge.
SERVICE LIMIT : Replace if the deflection is greater
than 0.2mm
14-16
FRONT WHEEL/FRONT FORK/STEERING/BRAKE
·
Take precautions not to damage the interior and
exterior rim of the bottom case.
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
STOPPER RING
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
OIL SEAL
FORK TUBE
TOP
BOTTOM
BOTTOM CASE
Summary of Contents for S2-250
Page 1: ......
Page 3: ......
Page 23: ...MEMO...
Page 35: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 0 LUBRICATION SYSTEM ROCKER ARM SHAFT CRANK SHAFT OIL FILTER SCREEN OIL PUMP...
Page 52: ...MEMO...
Page 53: ...5 0 FUEL SYSTEM...
Page 66: ...MEMO...
Page 67: ...6 0 COOLING SYSTEM...
Page 81: ...MEMO...
Page 86: ...MEMO...
Page 87: ...8 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION...
Page 100: ...MEMO...
Page 101: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 107: ...10 0 CYLINDER HEAD VALVE...
Page 116: ...MEMO...
Page 117: ...11 0 CYLINDER PISTON...
Page 125: ...12 0 CRANKSHAFT CRANKCASE...
Page 132: ...MEMO...
Page 133: ...13 0 FINAL REDUCTION...
Page 139: ...14 0 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 160: ...MEMO...
Page 161: ...15 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 169: ...16 0 CHARGING SYSTEM REGULATOR RECTIFIER MAIN SWITCH A C GENERATOR...
Page 180: ...MEMO...
Page 188: ...MEMO...
Page 189: ...MEMO...
Page 197: ...MEMO...
Page 199: ...MEMO...
Page 200: ...SERVICEMANUAL 2004 9 PRINTED 2004 9 PUBLICATION NO COPY...