7-1
7. ENGINE REMOVAL/INSTALLATION
SERVICE INFORMATION
GENERAL SAFETY
•
Use a jack to remove or install the engine. Support the motorcycle with a jack firmly, taking precautions not to
damage the frame, engine, cable or harness.
•
Attach tape to the frame to protect it during the engine removal or installation.
●
Drain the coolant before removing the engine.
●
After the engine is installed, fill the cooling system with coolant and be sure to bleed air from the water jacket.
●
Start the engine to check for coolant leaks.
TORQUE VALUES :
ENGINE HANGER BOLT (ENGINE) : 4.9
㎏
f
·
m
(FRAME) : 3.9
㎏
f
·
m
SPECIFICATIONS :
●
ENGINE DRY WEIGHT : 30Kg
●
ENGINE OIL CAPACITY : 1.1 ( disassembly)
●
COOLANT CAPACITY
●
TOTAL CAPACITY : 1,400
±
20cc
●
RADIATOR CAPACITY : 1,000
±
20cc
●
RESERVE TANK CAPACITY : 400
±
20cc
7
SERVICE INFORMATION
·
··
··
··
··
··
··
··
··
··
··
··
··
·
7-1
ENGINE REMOVAL
·
··
··
··
··
··
··
··
··
··
··
··
··
··
··
··
·
7-2
ENGINE INSTALLATION
·
··
··
··
··
··
··
··
··
··
··
··
··
··
·
7-3
Summary of Contents for S2-250
Page 1: ......
Page 3: ......
Page 23: ...MEMO...
Page 35: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 0 LUBRICATION SYSTEM ROCKER ARM SHAFT CRANK SHAFT OIL FILTER SCREEN OIL PUMP...
Page 52: ...MEMO...
Page 53: ...5 0 FUEL SYSTEM...
Page 66: ...MEMO...
Page 67: ...6 0 COOLING SYSTEM...
Page 81: ...MEMO...
Page 86: ...MEMO...
Page 87: ...8 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION...
Page 100: ...MEMO...
Page 101: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 107: ...10 0 CYLINDER HEAD VALVE...
Page 116: ...MEMO...
Page 117: ...11 0 CYLINDER PISTON...
Page 125: ...12 0 CRANKSHAFT CRANKCASE...
Page 132: ...MEMO...
Page 133: ...13 0 FINAL REDUCTION...
Page 139: ...14 0 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 160: ...MEMO...
Page 161: ...15 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 169: ...16 0 CHARGING SYSTEM REGULATOR RECTIFIER MAIN SWITCH A C GENERATOR...
Page 180: ...MEMO...
Page 188: ...MEMO...
Page 189: ...MEMO...
Page 197: ...MEMO...
Page 199: ...MEMO...
Page 200: ...SERVICEMANUAL 2004 9 PRINTED 2004 9 PUBLICATION NO COPY...