12-1
12. CRANKSHAFT/CRANKCASE
SERVICE INFORMATION
GENERAL SAFETY
●
This section covers crankcase separation to service the crankshaft. The engine must be removed for this operation.
●
When separating the crankcase, never use a driver to pry the crankcase mating surfaces apart forcedly to prevent
damaging the mating surfaces.
●
When installing the crankcase, do not use an iron hammer to tap it.
●
The following parts must be removed before separating the crakcase.
Cylinder head
Cylinder/piston
Right crankcase cover/drive and driven pulley
A.C. generator/starter clutch
Rear wheel/rear shock absorber
Starter motor
Oil pump
SPECIFICATIONS
TORQUE VALUES
CRANKCASE BOLT : 0.78~1.08kgf
·
m
CAM CHAIN TENSIONER SIPPER BOLT : 0.78~1.18kgf
·
m
12
SERVICE INFORMATION
·
··
··
·
12-1
TROUBLESHOOTING
·
··
··
··
··
·
12-2
CRANKCASE REMOVAL
·
··
··
·
12-3
CRANKSHAFT INSPECTION
·
·
12-4
CRANKCASE INSTALLATION
·
·
12-5
0.15~0.55mm
0~0.008mm
-
0.60mm
0.05mm
0.10mm
ITEM
CRANK
SHAFT
Connecting rod big end side clearance
Connecting rod big end radial clearance
Runout
STANDARD(mm)
SERVICE LIMIT(mm)
Summary of Contents for S2-250
Page 1: ......
Page 3: ......
Page 23: ...MEMO...
Page 35: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 0 LUBRICATION SYSTEM ROCKER ARM SHAFT CRANK SHAFT OIL FILTER SCREEN OIL PUMP...
Page 52: ...MEMO...
Page 53: ...5 0 FUEL SYSTEM...
Page 66: ...MEMO...
Page 67: ...6 0 COOLING SYSTEM...
Page 81: ...MEMO...
Page 86: ...MEMO...
Page 87: ...8 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION...
Page 100: ...MEMO...
Page 101: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 107: ...10 0 CYLINDER HEAD VALVE...
Page 116: ...MEMO...
Page 117: ...11 0 CYLINDER PISTON...
Page 125: ...12 0 CRANKSHAFT CRANKCASE...
Page 132: ...MEMO...
Page 133: ...13 0 FINAL REDUCTION...
Page 139: ...14 0 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 160: ...MEMO...
Page 161: ...15 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 169: ...16 0 CHARGING SYSTEM REGULATOR RECTIFIER MAIN SWITCH A C GENERATOR...
Page 180: ...MEMO...
Page 188: ...MEMO...
Page 189: ...MEMO...
Page 197: ...MEMO...
Page 199: ...MEMO...
Page 200: ...SERVICEMANUAL 2004 9 PRINTED 2004 9 PUBLICATION NO COPY...