●
Check the slider bush contact face.
●
If the slider bush is extensively damaged, replace the
bottom case.
FRONT FORK ASSEMBLY
●
Wash parts with clean oil prior to assembling.
●
Assemble the rebound spring and thd fork piston to the
fork tube.
●
Assemble the fork tube to the bottom case.
●
Wrap the bottom case with a piece of cloth, and fix it to
the vise.
●
Apply screw locking agent to the socket bolt thread,
and assemble the socket bolt to the fork piston.
TORQUE VALUE : 2.0kgf
·
m
●
Apply ATF to a new oil seal.
●
Assemble the oil seal to the bottom case.
●
Insert the oil seal with special tools until the attachment
groove of the bottom case set ring is exposed.
TOOLS : FORK SEAL DRIVER
FORK SEAL DRIVER BODY
14-17
FRONT WHEEL/FRONT FORK/STEERING/BRAKE
·
When a vise is used to hold the bottom case, do not
insert the case itself but insert the bracket.
FORK TUBE
FORK SEAL DRIVER
FORK SEAL DRIVER
ATTACHMENT
BOTTOM CASE
FORK TUBE
Summary of Contents for S2-250
Page 1: ......
Page 3: ......
Page 23: ...MEMO...
Page 35: ...MEMO...
Page 44: ...MEMO...
Page 45: ...4 0 LUBRICATION SYSTEM ROCKER ARM SHAFT CRANK SHAFT OIL FILTER SCREEN OIL PUMP...
Page 52: ...MEMO...
Page 53: ...5 0 FUEL SYSTEM...
Page 66: ...MEMO...
Page 67: ...6 0 COOLING SYSTEM...
Page 81: ...MEMO...
Page 86: ...MEMO...
Page 87: ...8 0 LH CRANKCASECOVER CONTINUOUSLYVARIABLE TRANSMISSION...
Page 100: ...MEMO...
Page 101: ...9 0 A C GENERATOR STARTER CLUTCH...
Page 107: ...10 0 CYLINDER HEAD VALVE...
Page 116: ...MEMO...
Page 117: ...11 0 CYLINDER PISTON...
Page 125: ...12 0 CRANKSHAFT CRANKCASE...
Page 132: ...MEMO...
Page 133: ...13 0 FINAL REDUCTION...
Page 139: ...14 0 FRONT WHEEL FRONT FORK STEERING BRAKE...
Page 160: ...MEMO...
Page 161: ...15 0 REAR WHEEL BRAKE SUSPENSION REAR SWING ARM...
Page 169: ...16 0 CHARGING SYSTEM REGULATOR RECTIFIER MAIN SWITCH A C GENERATOR...
Page 180: ...MEMO...
Page 188: ...MEMO...
Page 189: ...MEMO...
Page 197: ...MEMO...
Page 199: ...MEMO...
Page 200: ...SERVICEMANUAL 2004 9 PRINTED 2004 9 PUBLICATION NO COPY...