DAELIM HISTORY 125 - SERVICE, Service Manual

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12-12
FRONT WHEEL/FRONT FORK/STEERING
BOTTOM CASE
FORK PIPE
FORK SPRING REBOUND SPRING
FREE LENGTH
V-BLOCKS
DIAL GAUGE
BOTTOM CASE
FORK PIPE
●
Remove the fork pipe from the bottom case.
●
Remove the piston and rebound spring from the fork
pipe.
FRONT FORK INSPECTION
●
Place the fork spring on a level place, and measure the
free length.
●
If the free length deviates from the service limit,
replace the springs with new ones.
●
Check components for damage or abnormal wear.
Replace defective parts with new ones.
SERVICE LIMIT : FORK SPRING : 258.3mm
REBOUND SPRING : 21.2mm
●
Set the fork pipe on a V-blocks, and measure fork pipe
deflection by rotating with a dial gauge.
SERVICE LIMIT : Replace if the deflection is greater
than 0.2mm
●
Check the slider bush contact face.
●
If the slider bush is extensively damaged, replace the
bottom case.
FRONT FORK ASSEMBLY
●
Wash parts with clean oil prior to assembling.
●
Assemble the rebound spring and the fork piston to the
fork pipe.
●
Assemble the fork pipe to the bottom case.