STARTER MOTOR
REMOVAL
●
Release the seat lock with the main key.
●
Remove the luggage box.
(
⇨
4-4)
●
Remove the starter motor cable from the starter
magnetic switch.
●
Loosen the 2 flange bolts securing the engine case,
remove the battery earth cable and starter motor.
●
Install in the reverse order of removal.
NOTE
·
Always turn the ignition switch OFF before servicing
the starter motor. The motor could suddenly start,
causing serious injury.
·
Accurately tighten the battery earth cable.
DISASSEMBLY
●
Remove the starter motor cable.
●
Before disassembling the starter motor mark the
position of the case and cover so the starter can be
assembled correctly later.
●
Loosen the starter motor case bolts and remove the
motor cover.
INSPECTION
●
Check for continuity of the starter motor case.
-Between cord terminal“
⊕
” and bracket“
⊖
”: normal
if no continuity.
-Between cord terminal and brush : normal if there is
continuity.
●
If abnormal, replace with a new one.
●
Loosen the brush terminal setting nut, remove the
brush holder set.
●
Check for continuity between “
⊕
” and “
⊖
” terminals
of the brush holder.
●
If there is continuity, replace with a new one.
17-4
STARTER SYSTEM
FLANGE
BOLTS
STARTER
MOTOR
SETTING BOLTS
INDEX MARK
STARTER MOTOR
REAR
BRACKET
BRUSH
CORD
TERMINAL
⊕ TERMINAL
BRUSH
HOLDER SET
⊖ TERMINAL
Summary of Contents for HISTORY 125 - SERVICE
Page 1: ......
Page 28: ...MEMO...
Page 51: ...MEMO...
Page 52: ...FUEL SYSTEM 5 0 FUEL TANK FUEL STRAINER FUEL PUMP CARBURETOR...
Page 66: ...7 0 LH CRANKCASECOVER KICKSTARTER CONTINUOUSLYVARIABLE TRANSMISSION LH CRANKCASE COVER...
Page 83: ...MEMO...
Page 84: ...8 0 FLYWHEEL STATOR COMP RH SHROUD COOLING FAN A C GENERATOR STARTER CLUTCH...
Page 93: ...MEMO...
Page 110: ...10 0 CYLINDER PISTON CYLINDER CYLINDER GASKET PISTON TOP RING SECOND RING OIL RING...
Page 117: ...MEMO...
Page 118: ...11 0 TRANSMISSION CRANKSHAFT CRANK CASE RH CRANKCASE LH CRANKCASE CRANKSHAFT...
Page 129: ...MEMO...
Page 157: ...MEMO...
Page 158: ...BRAKE SYSTEM 14 0...
Page 170: ...MEMO...
Page 178: ...MEMO...
Page 186: ...MEMO...
Page 207: ...SERVICEMANUAL 2001 11 PRINTED 2001 11 PUBLICATION NO COPY...