DAELIM HISTORY 125 - SERVICE, Service Manual

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14-6
BRAKE SYSTEM
OIL BOLT
SETTING
BOLTS
SETTING BOLTS
PISTON
PISTON SEAL
DUST SEAL
BRAKE CALIPER
REMOVAL
Front brake caliper
●
Remove the brake oil bolt, the brake hose and oil bolt
washer from the brake caliper.
●
Remove the caliper from the RH. front fork and
remove the pad spring, hanger pin and brake pad.
Rear brake caliper
●
Remove the brake oil bolt and the brake hose from the
brake caliper.
●
Remove the EX. muffler.
(
⇨
4-12 )
●
Remove the brake caliper from the rear swing arm and
remove the pad spring, hanger pin and brake pad.
CAUTION
·
Pay attention not to let the brake fluid adhere to the
parts because it can damage the painted surface.
·
Wind the hose joint with cloth to prevent the brake
fluid from leaking.
·
Clean the removed parts with the brake fluid and
make sure that the each port isn’t clogged with the
compressed air.
·
Keep the removed parts in order to avoid dust from
adhering.
DISASSEMBLY
●
Remove the slide pin, the LH. bracket, the pin bush, the
boot and the pin boot, and the pin bolt from the caliper.
●
If there is any wear or damage in the boot, replace it
with a new one.
●
Wind the caliper with cloth to prevent the piston or
brake fluid from leaking.
●
Remove the piston from the caliper while blowing the
low-pressure air in the opening of the brake hose.
CAUTION
·
Never use the high-pressure air or bring the air gun
too close.
·
Never touch the inside of the caliper
●
Disassemble the piston seal and the dust seal
NOTE
·
Pay attention not to damage the inner surface of the
caliper.
●
Clean the piston and the inside of the caliper and
remove the oil from the seal groove.