Yamaha YDX TORC PB65YTL Assembly Manual Download Page 1 | Manualshive

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2018

ASSEMBLY MANUAL

YDX TORC

PB65YTL

PB65YTM

PB65YTS

LIT-15666-00-01

X1M-28107-10

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Summary of Contents for YDX TORC PB65YTL

Page 1: ...2018 ASSEMBLY MANUAL YDX TORC PB65YTL PB65YTM PB65YTS LIT 15666 00 01 X1M 28107 10 ...

Page 2: ...al where applicable The procedures below are described in the order that the procedures are carried out correctly and completely Failure to do so can result in poor performance and possible harm to the bicycle and or rider Particularly important information is distinguished in this manual by the following notations Follow the instructions in the Dealer Warranty Handbook Procedure Section This is t...

Page 3: ...N 1 Part box 1 2 Front wheel 8 Do not use a cutter scissors or other sharp object to open the part boxes otherwise the included parts could be damaged 8 Wear suitable protective gear such as gloves when handling and opening the part boxes NOTICE 1 2 ...

Page 4: ...ange without notice No Part names Q ty Remarks 1 Front wheel 1 2 Part box 1 1 3 Part box 2 1 2 in part box 1 4 Part box 3 1 2 in part box 1 5 Part box 4 1 2 in part box 1 6 Saddle and seat post assembly 1 7 Front axle 1 8 Pedals 2 1 each for left and right 9 Bell 1 0 Front reflector 1 q Rear reflector 1 Including frame fastening band w Owner s manual 1 e Button cell battery 1 w in owner s manual p...

Page 5: ...INCLUDED PARTS 3 7 9 1 2 3 4 5 0 w r t 6 7 8 9 q e ...

Page 6: ...om the front disc cali per a Give the removed spacer b to the customer explaining how it is used Align the holes in the front wheel 1 with the holes in the fork end and install the front wheel 1 Install it in such a way that the disc rotor c does not touch the disc pad Install the front axle 2 to the fork end holes from the right side of the bicycle Tighten the bolts and nuts to the specified torq...

Page 7: ...n tighten the 4 handlebar holder c bolts d to the specified torque TIP Install the handlebar a so that the brake levers e are at a 30 angle to the handlebar as shown in the illustration 2 Tightening torque 11 N m 1 1 kgf m 8 1 lb ft Tighten the front axle 2 to the specified torque and install it securely Otherwise the front wheel could come off WARNING a b c Tightening torque 6 N m 0 6 kgf m 4 4 l...

Page 8: ...he front reflector Install the front reflector 1 in the position a shown in the illustration then tighten it together with the stay 2 and screw 3 TIP Adjust so that the front reflector 1 faces straight ahead then tighten the screw 5 Installing the bell Install the bell 1 in the position a shown then tighten it with the screw 2 d c f f 1 2 3 a 1 Front reflector 1 B 2 Stay 1 B 3 Screw 1 B 1 2 a 1 Be...

Page 9: ...Clamp the shift wire 2 rear brake hose 3 and display unit lead 5 with the plastic locking ties 8 at the position shown in the illustration Clamp the lockout wire 4 and switch unit lead 6 with the wire clip 9 at the position shown in the illustration Check that the front brake hose 1 lockout wire 4 and wire clip 7 are placed as shown in the illustration 4 1 2 3 8 5 6 9 7 4 1 7 2 3 8 5 6 9 Be sure t...

Page 10: ...placed as shown in the illustration Check that the shift wire 2 rear brake hose 3 and speed sensor lead 0 are routed as shown in the illustration 7 Tightening the seat pin Insert the saddle and seat post 1 and then tighten the bolt head a of the seat pin until it becomes tight Pull the seat pin b down to lock it 5 8 1 2 3 7 2 3 0 a b c 1 1 Saddle and seat post 1 A ...

Page 11: ...r reflector 1 on the right side of the rear frame using the fastening band included 9 Installing the pedals Install the pedal 1 to the crank a then tighten to the specified torque TIP 8 Right screw for the right pedal 8 Left screw for the left pedal 10 Installing the battery pack Check that the battery pack 1 is fully charged according to owner s manual procedures then install the battery pack 1 I...

Page 12: ... unit s time A Press the power switch a to turn on the power B Press and hold the function select switch b 2 seconds or longer until the function display c switches to the main menu display C Press the assist mode switch d display TIME ADJ on the main menu display then press the function select switch b to set D The hours value increases when the assist mode switch f is pressed while the Hour sec ...

Page 13: ...C Press the assist mode switch c display SPEED SNSR on the diagnosis function selection screen b then press the function select switch d to set D Check that the speedometer e is displayed and that the speed sensor checking mode has been set E The number displayed on the speedometer e counts up when the rear wheel is lifted off the ground and turned The number increases by 1 for 1 turn Check that t...

Page 14: ...a position at which it is easy for the cus tomer to operate the front and rear brake levers and within the range of play of the brake levers After adjusting the brake lever opening check that the rotation of the front and rear wheels is not heavy NOTICE ...

Page 15: ...Brake performance 8 Shift changing operation 8 Looseness of the chain 8 Bell sound 8 Battery pack locking operation Check that the battery pack locks securely 8 Check of battery pack and battery charger operation 8 Operation of the meter switches and drive unit 8 Installation state of the reflectors 8 Maximum tire air pressure Front tire 450 kPa 4 5 kgf cm2 65 psi Rear tire 450 kPa 4 5 kgf cm2 65 ...

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