CynkoMet DZIK N-200 Instructions For Use And Operation Download Page 47

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Cynko

Met

N-200

Page 47

Tightening torques for screws.

For corrective maintenance work, use the proper tightening

torques  for  the  screw  connections.  The  recommended  tightening
torques of the most commonly used screw connections are shown in
the  table  below.  The  provided  values  refer  to  non-lubricated  steel
screws.

Table 6. Tightening torques for screws

Screw class

Metric thread

Summary of Contents for DZIK N-200

Page 1: ...Type N 200 Serial number The serial number is stamped on the rating plate and on the beam of the drawbar on the left side of the spreader The rating plate is riveted to the beam of the drawbar on the...

Page 2: ...ns This will ensure safe maintenance and trouble free operation of the machine If the information contained in the manual will prove to be not fully understood it is advisable to seek help at the sale...

Page 3: ...horized to prepare technical documentation Head of the Designing and Process Engineering Department Address Fabryczna 7 16 020 Czarna Bia ostocka Poland THE DECLARATION LOSES ITS VALIDITY IF THE MACHI...

Page 4: ...ads 13 3 7 Description of residual risk 14 3 8 Residual risk assessment 15 3 9 Information and warning stickers 16 3 10 Technical characteristics 20 4 Information regarding use 20 4 2 Description of c...

Page 5: ...t 35 4 Technical Support 37 4 1 Adapter maintenance 38 4 2 Conveyor feed adjustment 39 4 3 Adapter drive control 39 4 4 Lubrication 41 4 6 Storage and maintenance 45 4 7 Troubleshooting 46 5 Transport...

Page 6: ...ormation contained herein will prove to be not fully understood seek help from the manufacturer of the machine or the sales point where it was purchased Particularly important information and recommen...

Page 7: ...nameplate 1 and a serial number 2 The serial number is found on the front wall of the cargo box and the rating plate is also found on the front wall of the cargo box When buying the mini spreader chec...

Page 8: ...nd adapter The rotating shafts of the adapter on the mini spreader are powered by a mechanism transmitting torque from the driving wheels Drives are engaged by means of a lever found on the mini sprea...

Page 9: ...nce with the product s destination also includes all activities related to correct and safe operation and maintenance of the machine Therefore the user is obliged to Read the content of the USER S MAN...

Page 10: ...r must be checked for safety of operation completeness of all guards fastening of all screws table 6 whether there are cracks or visible damage on the structure chain tension not too loose is checked...

Page 11: ...be made only with the permission of the manufacturer The basic condition for safety are original spare parts and components Using other parts may result in exclusion of liability of the manufacturer f...

Page 12: ...nto contact with the floor during driving and lock it into place If the support comes into contact with the floor during driving it may be damaged and in extreme cases even damage the mini spreader 3...

Page 13: ...jobs use appropriate tools and protective clothing Maintenance should be performed standing on the floor outside of the spreader s outline Use the spare parts according to the catalog of spare parts M...

Page 14: ...e spreader load Exceeding the carrying capacity may lead to equipment damage loss of stability while driving scattering of the load and cause a hazard to third parties during driving The load on the s...

Page 15: ...manual Not keeping a safe distance when operating the machine including reversing driving spreading materials for which the mini spreader has been designed Introduce structural changes without the co...

Page 16: ...dual risk is present in the case of failure to adhere to the tips and guidelines given in the instruction manual 3 9 Information and warning stickers The spreader is marked with information and warnin...

Page 17: ...ual Front wall 2 Note Turn off the engine and remove the key before starting maintenance or repair Front wall 3 Do not reach into the crushing area if parts may be in motion Side guards of drives 4 Co...

Page 18: ...10 Marking of drive Front wall 11 Keep a safe distance from the machine Side guards of drives 12 Conveyor Right side wall Left side wall 13 Drive engage lever Left side wall 14 Conveyor feed adjustme...

Page 19: ...CynkoMet N 200 Page 19 Figure 2 Distribution of stickers...

Page 20: ...rance of the vehicle mm 180 10 Vehicle weight kg 420 11 Allowed payload of the vehicle kg 800 14 Tire size 23x8 5 12 Mitas 6 PR 14 3 The maximum tire pressure bar kPa 350 16 Permissible design speed k...

Page 21: ...ini spreader We also include as standard equipment interior wall 8 which serves to stop the material being spread so that it does not spill out of the spreader and so that the adapter s drums are not...

Page 22: ...K mini spreader 1 hitching head 2 support with maneuvering wheel 3 drawbar 4 conveyor control 5 adapter control 6 cargo box 7 conveyor 8 interior wall 9 side drives with guards 10 axle with wheels 11...

Page 23: ...d hitching head 1 as well as support with maneuvering wheel 4 are fastened and the lower frame drawbar is fastened to the cargo box at several points Figure 4 Lower frame drawbar along with components...

Page 24: ...ne another by screws The floor panel 4 along with angle braces 5 are fastened to the walls improving the cargo box s rigidity All components of the cargo box are made from hot galvanized 3 mm thick sh...

Page 25: ...adapter consists of the adapter s horizontal drums along with blades 1 2 which are fastened to the side walls of the mini spreader 3 4 Figure 6 Adapter along with components 1 top adapter drum 2 bott...

Page 26: ...g of a set of chain wheels and the other is the conveyor s drive fig 7 where the executive component is a ratchet wheel Figure 7 Conveyor s drive along with components 1 chain wheel 2 ratchet mechanis...

Page 27: ...lease refer to the content of this manual supplied with the spreader and apply the recommendations contained in it take a look at the design and understand the principle of operation of the machine NO...

Page 28: ...itch by pulling it manually to the drawing vehicle and make sure that the drive control level is in the angled position drives disengaged Couple the spreader making sure that the coupling is working c...

Page 29: ...e start up you experience disturbing symptoms such as Noise and unnatural noises coming from the rubbing of moving parts on the construction of the spreader or other malfunctions the problem should be...

Page 30: ...make adjustments or insert hands into hazardous places while one of the operators is found on the drawing vehicle NOTE NOTE It is prohibited to drive the mini spreader while its drives are engaged wh...

Page 31: ...k the following should be checked The wear of the tires and driving wheels Air pressure in the tires Tightening the nuts fixing the discs of the driving wheels to wheel hubs and the condition of other...

Page 32: ...may result in permanent damage to the structure of the machine and void the warranty and what is worse impact of such elements on bystanders or animals NOTE NOTE Loading of the spreader with aggregate...

Page 33: ...ng brake of the drawing vehicle engaged You should aim for even distribution of the load in the cargo box which has a significant impact on the uniformity of dispersion of the material found on the sp...

Page 34: ...causes of accidents during transport The load must be arranged so as not to threaten the stability of the spreader and not obstruct driving the set NOTE NOTE Observe strictly that there are no bystan...

Page 35: ...ssions ditches or driving on slopes of the road Driving through such obstacles can cause sudden tilting of the spreader This is particularly important because the center of gravity of the spreader adv...

Page 36: ...risk of loss of braking efficiency NOTE NOTE Be extremely careful when opening and closing the interior wall because of the risk of crushing fingers or hands Equipment and accessories Table 3 Equipmen...

Page 37: ...nd reasonably exploited operation within the technical parameters of the spreader After every use of the mini spreader clean the couplings of the driving axle Failure to do so may lead to jamming of t...

Page 38: ...t be taken out of use until repair and removal of defects It is forbidden to carry out service and repair work under a burdened loading crate and with the drawing machine s engine running All maintena...

Page 39: ...sition This is done by pushing the lever upwards and removing the pin from its groove then inserting it into another groove and releasing the lever so that the pin slides freely into the recess This c...

Page 40: ...chain wheel mechanism of the adapter s drive with the chain wheel mounted on the driving wheel Figure 11 Adapter drive control lever in off position NOTE NOTE It is essential before each use to check...

Page 41: ...ht guards Table 4 Frequency and method of lubrication of the mini spreader s mechanisms No on Fig 14 Place of lubrication Number of lubrication points Lubricant type The frequency and method of lubric...

Page 42: ...parts Drive chains must also be lubricated 4 5 Preparing the spreader for work The rear adapter guard shown in fig 13 is an integral part of the spreader and plays a very important role Figure 13 View...

Page 43: ...screws attached Next move the guard towards the wall so that the end of guard 1 can slide freely between the mini spreader s front wall and limiting sheet 6 Pin 4 should enter the hole found in guard...

Page 44: ...CynkoMet N 200 Page 44 of the material it should be raised and inserted into channel bars in inclined position fig 15 Figure 15 interior wall Interior wall in open position...

Page 45: ...be cleaned of rust and dust degreased and painted retaining the same color and uniform thickness of the protective coating Until painting the damaged areas should be covered with a thin layer of greas...

Page 46: ...he chain wheels Noise in the hub of the driving axle Excessive clearance on the bearings Check clearance and adjust if necessary defective bearings replace bearings damaged items Replace Uneven feed J...

Page 47: ...e the proper tightening torques for the screw connections The recommended tightening torques of the most commonly used screw connections are shown in the table below The provided values refer to non l...

Page 48: ...mitted During operation observe the general safety rules with handling operations Persons operating the reloading equipment must have the required permissions to use these devices When loading unloadi...

Page 49: ...amage may disqualify the given mean for use Under the wheels of the spreader chocks it is advisable to put wooden beams or other elements without sharp edges preventing the machine from rolling The sp...

Page 50: ...en notification claim mail fax e mail etc you must give the data and contact of the owner of the machine its name serial number purchase date and a description of the complaint 3 Parts subject to wear...

Page 51: ...CynkoMet N 200 Page 51...

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CynkoMet DZIK N-200, Instructions For Use And Operation

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