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STEP 6: Right Side Frame
6.1 Disconnect the gas shock at the top of the right door and
remove the door with assistance by unlatching at the
front via the outer handle button or inside lever, and lift
the door off the hinge pins. Remove the rear window by
opening the latch, squeezing the buttons to release the
latch and lifting the window off the hinge pins.
CAUTION: Be wary of the brass washer at each hinge
pin. For best results, remove the washers and set them
aside until the windows and doors are re-installed later.
6.2 With assistance, set the side frame up under the roof
and onto the floor board and fasten the side frame to the
windshield support (see Figure 6.2). Use the top hole on
the front part of the windshield support, as the lower hole
will be used with the windshield itself. Leave hardware
loose.
Hardware Used
QTY
5/16-18 x 3/4 Hex Head Flanged Cap Screw
1
5/16-18 Flanged Nylon Lock Nut
1
6.3 Install the upper rear mount opposite the one installed in
step 5.4.
Hardware Used
QTY
5/16-18 x 3/4 Hex Head Flanged Cap Screw
2
6.4 Install two 1” long bolts and two nuts through the rear
panel, upper mount, and side frame. (see Figure 6.4). On
the lower section of the rear panel, fasten the 3/4” long
bolts and nuts, with the lower most bolt mirroring what
was done on the left side frame. Leave hardware loose.
Hardware Used
QTY
5/16-18 x 3/4 Hex Head Flanged Cap Screw
2
5/16-18 x 1 Hex Head Flanged Cap Screw
2
5/16-18 Flanged Nylon Lock Nut
4
6.5 Fasten the side frame to the floor board (see Figure 6.5).
Leave hardware loose.
Hardware Used
QTY
5/16-18 x 3/4 Button Head Socket Cap Screw 3
5/16-18 Flanged Nylon Lock Nut
3
Figure 6.4: Side Frame to Rear Panel Bolts
1” Long Screws
Flanged Nuts
3/4” Long Screws
Figure 6.2: Side Frame to W/S Support Bolts
3/4” Long Screw
Flanged Nut
Figure 6.5: Side Frame to Floor Board Bolts
Button Head Screws
Flanged Nuts
INSTALLATION
