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Curtis 1KUBZD1211PR, Installation & Owner'S Manual, Page: 2 / 30

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Curtis 1KUBZD1211PR Installation & Owner'S Manual Download Page 2

 

 2 of 30

 

TABLE OF CONTENTS

 

 

WARNINGS, TIPS, & REQUIRED TOOLS

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3

 

CAB INSTALLATION

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4

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21

 

CAB FEATURES & OPERATION

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22

 

CARE AND MAINTENANCE

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23

 

SERVICE PARTS 

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24

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29

 

BOLT TORQUE SPECIFICATIONS

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30

 

Summary of Contents for 1KUBZD1211PR

Page 1: ...Experienced Dealer Technician 4 Hours Average Dealer Technician 6 Hours Do It Yourself 6 8 Hours Approximate Product Specifications Floorboard to Roof Height 60 inches Weight 240 lbs Cab Width 54 inch...

Page 2: ...2 of 30 TABLE OF CONTENTS WARNINGS TIPS REQUIRED TOOLS 3 CAB INSTALLATION 4 21 CAB FEATURES OPERATION 22 CARE AND MAINTENANCE 23 SERVICE PARTS 24 29 BOLT TORQUE SPECIFICATIONS 30...

Page 3: ...hts are listed in product add additional weight to the base vehicle All Curtis Cabs blades and general accessories ADDED WEIGHT brochures Deduct the accessory s total weight from the vehicle s rated c...

Page 4: ...ed It does not need to be fully removed from the screw 1 5 Install the supplied bulb rubber to the bottom flange of the covers The rubber should be joined where shown 1 6 Re install only the left plas...

Page 5: ...when tightening Hardware Used Qty M12x24 Steel Flat Washer 1 M10x18 Split Lock Washer 1 M10x1 25 Nut 1 2 5 Position the supplied steel spacer and the thickest shim washer from the hardware kit that w...

Page 6: ...pass through the smooth hole in the OEM dynamo through the ear on the engine through the appropriate thickness stainless steel shim washer and thread into the secondary dynamo ear Tighten the bolt an...

Page 7: ...here the pin was removed should be installed through the bracket but no nut installed at this time Tighten the smaller M8 bolt at this time Hardware Used Qty M16x2x80mm Hex Head Bolt 2 M16x30 Steel Fl...

Page 8: ...ormat at the 12 locations shown 4 4 If installing on a 60 mower remove and save the tilting front cover at the front of the machine 4 5 Install the pedal seal panel on top of the floormat as shown Sec...

Page 9: ...ses 4 bushings 60 uses 6 bushings spacers Hardware Used Qty 1 2 Long Spacer 4 or 6 4 8 Remove and discard the two screws securing the voltage regulator to the frame 4 9 Install the supplied secondary...

Page 10: ...forward and use the knob on the seat to tilt the seatback forward as much as possible 5 2 Remove the doors from the cabin and set aside carefully to prevent scratching the panels 5 3 Remove the 3 bolt...

Page 11: ...up on the left side of the engine 5 8 Fasten the rear of the cabin to the ROPS mounts using the following hardware Leave loose at this time Hardware Used Qty 5 16 18 x 1 3 4 Hex Head Bolt 4 5 16 18 F...

Page 12: ...g torque is different for the upper and lower bolt Torque the upper bolt to 167 to 196 Nm 123 to 144 lbf ft Torque the lower bolt to 78 to 90 Nm 58 to 66 lbf ft Hardware Used Qty M16x30 Steel Flat Was...

Page 13: ...4 With the compressor tilted all the way out in its adjustment slot re connect the two ring terminals to the stud on the starter and re install the additional wire into the connector on the starter To...

Page 14: ...ntact any sharp edges Hardware Used Qty Cable Tie 1 Step 7 Wiring 7 1 Cut the cable ties securing the wiring harness and attach the harness to the lower ROPS brackets with p clamps as shown Hardware U...

Page 15: ...es up behind the right control stick and connect to the supplied switch as shown The gray wire should go to the center screw NO 3 and the black wire should be connected to the COM 1 screw It is recomm...

Page 16: ...ss and end on the left side of the vehicle Note Wires must be routed above the ROPS but below the flat area that the hood seals on when it is closed 7 9 Connect the white connector on the harness to t...

Page 17: ...blue wire to the male bullet terminal on the compressor 7 14 Remove the bolt shown in figure 7 13 and install the 3 8 ring terminal from the A C harness onto the bolt so that it is contacting the ear...

Page 18: ...Shroud Installation 9 1 Remove the two OEM bolts shown in Figure 9 1 install the rear shroud bracket and re install the bolts 9 2 Install the front shroud bracket oriented as shown so that the bolts f...

Page 19: ...around the perimeter to attach to the pre installed Velcro 10 2 Install Velcro around the perimeter of the underseat filler in the areas where Velcro was not pre installed using the filler as the loca...

Page 20: ...hesive Velcro to the tractor fenders behind the cab Step 11 Final Installation 11 1 Re install doors and install gas shocks The end with the red tab should be attached to the sideframe of the vehicle...

Page 21: ...pressor turned off Rotate the A C switch to the desired temperature setting to turn the compressor on off In order for the A C compressor to function the vehicle throttle must be set at full speed The...

Page 22: ...ll void warranty Charge unit with 2 3 lbs of R134a refrigerant Apply vacuum for a minimum of 30 minutes prior to charging the air conditioner with R134a Do not vent refrigerant to the atmosphere If th...

Page 23: ...A C compressor and remove the A C compressor v belt 3 Loosen the bolt on the lower dynamo ear 1 2 turn 4 Loosen the nut on the upper dynamo ear 1 2 turn 5 Rotate the OEM dynamo to tighten the belt and...

Page 24: ...EMBLY P N 8SV 106 00036 DOOR ASSEMBLY LEFT P N 8SV 107 00040 L SIDEFRAME ASSEMBLY LEFT P N 8SV 109 00020 L DOOR ASSEMBLY RIGHT P N 8SV 107 00040 R REAR FRAME ASSEMBLY P N 8SV 113 00221 SIDEFRAME ASSEM...

Page 25: ...P N 8SV SM 01715 L ROPS MOUNT RIGHT P N 8SV SM 01715 R ROPS MOUNT PLATE UPPER P N 8SV SM 02026 SWITCH BRACKET ASSEMBLY P N 8SV 113 00227 A C AIR DIVERTER FLAP P N 8SV SM 02012 REGULATOR RECTIFIER P N...

Page 26: ...13 00236 FRONT BRUSH PANEL P N 8SV 111 00033 SHROUD COVER P N 8SV SM 01880 ROPS BRACKET ROOF TAB P N 8SV SM 01917 ROPS MOUNT UPPER P N 8SV SM 01916 COMPRESSOR ADJUSTMENT ARM P N 8SV WA 00421 COMPRESSO...

Page 27: ...N 9SV P 00133 L DOOR SKIN RIGHT W HARDWARE P N 9SV P 00133 R FRONT REMOVABLE PANEL P N 9SV P 00132 REAR LEG WINDOW W HARDWARE P N 9SV P 00128 KNOB P N 9SV OHC 27 LOUVERED PLUG WITH FILTER P N 9SV 9DP2...

Page 28: ...28 of 30 SERVICE PARTS A C COMPRESSOR P N 9SV 9AC 00043 UNDERSEAT FILLER LOWER P N 8SV 112 00067 UNDERSEAT FILLER UPPER P N 8SV 112 00068...

Page 29: ...5 HOLE BAG OF 10 9SV DP16 DOME PLUG 750 HOLE BAG OF 4 9SV DP04 DOME PLUG 1 125 HOLE BAG OF 15 9SV 9OR 01 O RINGS INCL 1 OF EA 301 ID 426 ID 551 ID 9SV GS02A BALL STUD 10MM BAG OF 10 9SV DL06S INTERIOR...

Page 30: ...3 93 6 112 5 8 8 116 130 157 2 176 2 120 138 162 6 187 10 9 129 145 174 8 196 5 140 158 189 7 214 1 M18 5 6 2 0 88 100 119 2 136 1 5 100 117 136 158 5 8 8 150 168 203 3 227 6 177 199 239 8 269 6 10 9...

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