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73

Expert-32P rev.11

Expert-32P

Relay Assignment Template: Relays 17-32

Relay

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

Heater 1

Heater 2

Heater 3

Heater 4

Heater 5

Heater 6

Heater 7

Heater 8

Fan 1

Fan 2

Fan 3

Fan 4

Fan 5

Fan 6

Fan 7

Fan 8

Fan 9

Fan 10

Cool 1

Cool 2

Vent Doors

Open

Vent Doors

Close

Tunnel Open

Tunnel Close

Clock 1

Clock 2

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Summary of Contents for Expert-32P

Page 1: ...Expert 32P Temperature Controller USER S MANUAL...

Page 2: ...ures 21 Temperature Set Points 24 Temperature Curve 26 TIME AND DATE 28 MINIMUM VENTILATION 29 Principle of Operation 29 Minimum Ventilation Curve 31 HUMIDITY CONTROL 33 HEATER SETTINGS 36 FAN SETTING...

Page 3: ...rcuits we recommend installing additional protec tion devices in the electrical panel The room temperature where the controller is located MUST ALWAYS REMAIN BETWEEN 32 F AND 104 F 0 C TO 40 C To avoi...

Page 4: ...ing and adjusting parameter values PILOT LIGHTS Pilot lights indicating the state of outputs allow the user to monitor the operation of the system without having to enter the building MINIMUM VENTILAT...

Page 5: ...emperature and a faster reaction time Probes can be configured to use zoned heaters STATIC PRESSURE CONTROL A static pressure input is provided to control static pressure by opening and closing the ve...

Page 6: ...utputs of the controller to protect its circuitry in the case of an overload or overvolt age COMPUTER CONTROL The controller can be connected to a computer thus making it possible to centralize the ma...

Page 7: ...7 Expert 32P rev 11 LOCATION OF THE CONTROLS...

Page 8: ...activity the display returns to the ROOM TEMPERATURE display Adjusting a Parameter A parameter can be adjusted when it is flashing on the LCD display Use the Edit key to step through the param eters d...

Page 9: ...tering the controller Insert the screws in the mounting holes and tighten Fasten the four black caps provided with the controller onto the four mounting holes The enclosure must be mounted in a locati...

Page 10: ...ground the shielding It is preferable to solder the cable joint to ensure a proper contact between the two cables CAUTION Do not run probe cables next to other power cables When crossing over other ca...

Page 11: ...put For an alarm of the first type use the NC termi nal as shown on the wiring diagram For an alarm of the second type use the NO terminal 4 COMMUNICATION HOOKUP If PF 6 air inlet controllers are conn...

Page 12: ...or move to the next parameter The user should step through all the param eters under these functions at least once BROODING GROW OUT CLEAN MODE SETUP Relay and probe assignments can be configured in...

Page 13: ...obes Used The se lected probes for probe set 1 flash on the display Press the Edit key and use the arrow keys to select or deselect each probe individually for set 1 6 Probe Set 2 Probes Used The sele...

Page 14: ...key and set to YES to enable humidity compensation on cooling outputs 15 Water Meter Units Press the Edit key and choose between gallons and li ters for displaying water consumption 16 Water Meter Cal...

Page 15: ...stages 22 Vent Doors Press the Edit key to enable or disable vent doors Note that the vent doors can only be activated if the static pressure sensor is enabled 23 LED Display Mode Press the Edit key t...

Page 16: ...ange password state to YES The old password must be entered one number at a time Use the arrow keys to enter the first number Press the Edit key to step to the next num ber Use the arrow keys to enter...

Page 17: ...The relays are displayed in groups of 8 relays at a time The relays assigned to an output correspond to the flashing numbers on the display Press the Edit key to display each relay state and use the a...

Page 18: ...ter 1 ON Heater 2 ON Heater 3 ON Heater 4 ON Heater 5 ON Heater 6 ON Heater 7 ON Heater 8 ON Fan 1 ON ON Fan 2 ON ON Fan 3 ON ON ON ON Fan 4 ON ON ON ON ON ON Fan 5 ON Fan 6 ON ON Fan 7 ON ON Fan 8 ON...

Page 19: ...4 25 26 27 28 29 30 31 32 Heater 1 Heater 2 Heater 3 Heater 4 Heater 5 Heater 6 Heater 7 Heater 8 Fan 1 Fan 2 Fan 3 Fan 4 Fan 5 Fan 6 Fan 7 ON Fan 8 ON ON Fan 9 TIMER Fan 10 TIMER Cool 1 ON Cool 2 ON...

Page 20: ...letter t Clock Mode on Clock Outputs The user must choose between Start Stop and Start Running Time for the clock outputs Press the Edit key and use the arrow keys to configure each output Press the d...

Page 21: ...ther set 1 Viewing Room Temperature The room temperature is the average value of all temperatures mea sured by selected probes in proper operating condition Set the function to ROOM TEMPERATURE using...

Page 22: ...probes connected to the controller Press the down arrow key Individual probe temperatures for probes 5 and 6 are displayed Press the down arrow key The minimum temperature value for Probe 1 for the cu...

Page 23: ...menu select buttons The current outside temperature is displayed Press the down arrow key The minimum temperature value for the current day is displayed along with the time and date Press the down ar...

Page 24: ...ure curve is OFF press the Edit key once The day set point flashes on the display Use the arrow keys to adjust the set point to the desired value If the temperature curve is ON the temperature value d...

Page 25: ...inutes value flashes Use the arrow keys to set the minutes Press the down arrow key The time at which the day set point comes into effect is displayed Press the Edit key The hours value flashes Use th...

Page 26: ...ery hour in a linear fashion between consecutive points of the curve When the last point of the curve is reached the temperature set point for that day is maintained until the herd age is adjusted for...

Page 27: ...it key as required to adjust each parameter in turn When a parameter flashes it can be modified using the arrow keys Press the down arrow key to display and adjust the other points of the curve 2 Acti...

Page 28: ...he arrow keys to set the hours Press the Edit key The minutes flash Use the arrow keys to set the minutes Press the Edit key The year flashes Use the arrow keys to set the year Press the Edit key The...

Page 29: ...fans even though ventilation is not required for reducing room temperature is useful to reduce humidity levels and supply oxygen to the room It also prevents the fans from freezing in winter Minimum v...

Page 30: ...ey once again and follow the instructions below If the curve is OFF press the Edit key The on time minutes flash on the display Use the arrow keys to adjust the on time minutes to the desired value Pr...

Page 31: ...ATION CURVE using the menu select buttons The current on time cycle time and curve on off state is displayed Press the down arrow key in order to select the day 1 menu The day number on time for the f...

Page 32: ...g Current Timer Settings and Day Number When the minimum ventilation curve is activated the current timer settings and day number can be viewed at any time The current day number can also be adjusted...

Page 33: ...and date Press the down arrow key Today s maximum humidity reading is displayed along with the time and date Keep pressing the down arrow key to display minimum and maxi mum humidity readings for the...

Page 34: ...lashes Use the arrow keys to adjust it the desired value 3 Adjusting Mist Shut off When the humidity level reaches the relative humidity set point the mist units are shut off to avoid increasing the h...

Page 35: ...shuf off at 90 RH Press the down arrow key The mist shut off parameter is displayed Press the Edit key The humidity level above which mist units stop operating flashes on the display Use the arrow ke...

Page 36: ...Start temperatures can be up to 14 5 F greater than the set point A start temperature above the set point is used for controlling heat mats for example The number of heaters stages needed and the pro...

Page 37: ...s for Heater 8 are displayed and the corresponding status LED flashes Use the output select buttons to select the heater stage to adjust The corresponding LED on the right of the front panel flashes P...

Page 38: ...he set point and with respect to each other This means that when one of these values is adjusted all the consecutive values are adjusted by the same amount For example if the set point is increased by...

Page 39: ...res Note that the minimum temperature difference between two consecu tive start temperatures is 0 5 Note also that start and stop tempera tures for all consecutive stages are adjusted by the same amou...

Page 40: ...he Edit key The on time minutes value flashes on the display Use the arrow keys to adjust the minutes to the desired value Press the Edit key The on time seconds value flashes on the display Use the a...

Page 41: ...units always operate according to a timer cycle as follows The Expert 32P has two cooling stages used to control mist units Unlike the fan stages the cooling stages are independent of one another and...

Page 42: ...adjust the start temperature to the desired value Press Edit key The stop temperature flashes Use the arrow keys to adjust the stop temperature to the desired value 2 Adjusting Cooling Timer Settings...

Page 43: ...ide temperature probe is connected to the controller CURTAIN MOVING TIMES BASED ON THE STAGES ACTIVATION PRINCIPLE OF OPERATION The user determines when to start tunnel ventilation by defining the sta...

Page 44: ...nnel curtain opens during the pre opening delay The stage s fans are then activated Once the curtain s pre opening is done the tunnel curtain becomes controlled by the static pressure level as follows...

Page 45: ...atically decreased in summer Thus the curtain can open and close with fewer restrictions in the pressure level The high and low pressure limits are automatically defined based on the outside temperatu...

Page 46: ...CURTAIN OPEN The corresponding LED on the right of the front panel flashes Press Edit key The first tunnel stage flashes Use the arrow keys to adjust the first tunnel stage to the desired value Press...

Page 47: ...shes Use the output select buttons to se lect TUNNEL CURTAIN OPEN The corresponding LED on the right of the front panel flashes Press the down arrow key twice to display the minimum outside tem peratu...

Page 48: ...e to be adjusted Press the Edit key as required until the minutes value of the opening time to be adjusted starts flashing Use the arrow keys to adjust the minutes value to the desired value Press the...

Page 49: ...Press the down arrow key to display Summer s pressure set points Pro ceed in similar fashion to adjust the summer set points Note that the summer set points are only used if an outside temperature pr...

Page 50: ...to validate 7 Adjusting the Pre Opening Delay This delay is used to open the tunnel curtain before the activation of the first tunnel fans The pre opening delay can be adjusted from 0 to 120 seconds...

Page 51: ...he user defined pressure limits Refer to Alarm chapter to set the pressure limits Note that the vent door parameters are only accessible if a static pressure sensor is enabled Otherwise the parameters...

Page 52: ...Press the Edit key once again The high pressure set point flashes on the display Use the arrow keys to set it to the desired value Press the down arrow key Summers high and low set points are displaye...

Page 53: ...row keys to adjust it to the desired value 4 Adjusting the Wind Delay When the pressure level exceeds the high or low static pressure set points the vent doors start opening or closing continuously ri...

Page 54: ...w key to select the Fan start stop delay menu Press the Edit key The fan delay flashes on the display Use the arrow keys to adjust the fan delay to the desired value 6 Adjusting Stage Level for Closin...

Page 55: ...delay before the alarm sets off This delay can be adjusted from 0 to 900 seconds Set the function to VENT DOORS using the menu select buttons Winter s high and low pressure set points are displayed Pr...

Page 56: ...ng Probe Assignments and Adjusting Compensation Value The compensation is expressed as a percentage per degree difference between the average controller temperature and the average of the probes assig...

Page 57: ...mes range from 0 hours 0 min utes 0 seconds to 15 hours 59 minutes 59 seconds Set the function to START STOP TEMPERATURE using the menu select buttons The start and stop temperatures for Heater 8 are...

Page 58: ...The minutes value of the stop time flashes Use the arrow keys to adjust the minutes value to the desired value If the timer is configured for start running times press the Edit key The hours value of...

Page 59: ...relay panels 2 A relay assigned to a stage is not connected to the main controller Memory failure Problem with memory chip Power OFF Power failure High static P High static pressure Low static P Low...

Page 60: ...ttime set point the high and low temperature alarms are read justed using the same offset from the daytime set point The situation is slightly different when the outside temperature is greater than th...

Page 61: ...the function to ALARM using the menu select buttons The first alarm is displayed along with its status Press the Edit key to acknowledge an unacknowledged alarm The alarm status flashes on the displa...

Page 62: ...ction to START STOP TEMPERATURE using the menu select buttons The start and stop temperatures for Heater 8 are displayed and the Heater 8 LED on the right flashes Use the output select buttons to sele...

Page 63: ...sounds an alarm if the water consumption exceeds the water spill limit in a 15 minute delay The water consumption alarm limit can be adjusted from 0 to 65000 gallons or liters per 15 minutes Set the f...

Page 64: ...or the previous six days Use the up arrow key to return to the previous display screens 2 HEATER RUN TIMES The Expert 32P monitors heater run times on each heater for the current day and the previous...

Page 65: ...animal deaths to zero set the new number of animal deaths to reset Set the function to AGE MORTALITY using the menu select buttons The current age and total number of animal deaths are displayed Press...

Page 66: ...et point is displayed as well as the on off state of the temperature curve Press the down arrow key four times The empty zones set point is displayed Press the Edit key The empty zones set point flash...

Page 67: ...The high and low alarm temperatures are displayed Press down arrow key twice The empty zones temperature is displayed Press Edit key The empty zones temperature flashes Use the arrow keys to adjust t...

Page 68: ...ion to TEST using the menu select buttons The room temperature bypass value is displayed Press the Edit key The bypass value flashes Use the arrow keys to set the bypass value to the desired value The...

Page 69: ...rotection fuse F18 1A fast blow Alarm Contact ON OFF output 24VDC or AC 0 15A Temperature Probes Low voltage 5V isolated from the supply Operating range 40 0 to 120 0 F 40 0 to 48 9 C Accuracy 1 8o F...

Page 70: ...y s C u r t a i n O p e n i n g T i m e 3 0 s 0 t o 1 5 m 5 9 s M i n i m u m O u t s i d e T e m p e r a t u r e 5 0 F 1 0 0 C 4 0 t o 1 0 0 F 4 0 t o 3 7 8 o C V e n t D o o r s H i g h P r e s s u...

Page 71: ...o 2 2 2 C b e l o w t h e s e t p o i nt E mp t y Zo ne s Mi n i mu m Te mp e r a t u r e 4 0 F 4 4 C 4 0 t o 1 0 0 o F 4 0 t o 3 7 8 o C C r i t i c a l Te mp e r a t ur e 9 5 F 3 5 C 4 0 t o 1 2 0...

Page 72: ...elays 1 16 Relay 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Heater1 Heater2 Heater3 Heater4 Heater5 Heater6 Heater7 Heater8 Fan1 Fan2 Fan3 Fan4 Fan5 Fan6 Fan7 Fan8 Fan9 Fan10 Cool1 Cool2 V entDoors O pen...

Page 73: ...7 32 Relay 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Heater1 Heater2 Heater3 Heater4 Heater5 Heater6 Heater7 Heater8 Fan1 Fan2 Fan3 Fan4 Fan5 Fan6 Fan7 Fan8 Fan9 Fan10 Cool 1 Cool 2 V ent Doors...

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Page 76: ...REV 01 M 890 00073 rev 11...

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