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Crown Boiler Phantom X series, Installation And Operating Instructions Manual, Page: 1 / 136

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Crown Boiler Phantom X series Installation And Operating Instructions Manual Download Page 1

1

106309-01 - 6/16

This manual is for use with 

boilers having a part number 

ending in “C” (example: 

PHNTM399HNL2HUC.

WARNING:

 Improper installation, adjustment, alteration, 

service or maintenance can cause property damage, injury, 

or loss of life. For assistance or additional information, 

consult a qualified installer, service agency  or  the gas 

supplier. This  boiler  requires  a  special  venting  system. 

Read these instructions carefully before installing.

Series

High Efficiency Gas-Fired Hot Water

Direct Vent Condensing Boilers

INSTALLATION AND OPERATING INSTRUCTIONS

These instructions must be affixed on or adjacent to the boiler and 

retained for future reference.

Models:

•  PHNTM399C

•  PHNTM500C

Manufacturer of Hydronic Heating Products

P.O. Box 14818  3633 I. Street

Philadelphia, PA  19134

www.crownboiler.com

9700609

Summary of Contents for Phantom X series

Page 1: ...taller service agency or the gas supplier This boiler requires a special venting system Read these instructions carefully before installing Series High Efficiency Gas Fired Hot Water Direct Vent Conde...

Page 2: ...OW ALL INSTRUCTIONS and warnings printed in this manual the owner s manual and posted on the boiler MAINTAIN THE BOILER To keep your boiler safe and efficient have a service technician maintain this b...

Page 3: ...he supply piping See the Water Piping and Trim Section of this manual for details This boiler is supplied with safety devices which may cause the boiler to shut down and not re start without service I...

Page 4: ...l be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating...

Page 5: ...ng and Trim 41 VII Gas Piping 53 VIII Electrical 58 IX System Start Up 70 X Operation 78 A Overview 78 B Supply Water Temperature Regulation 79 C Boiler Protection Features 80 D Multiple Boiler Contro...

Page 6: ...part number ending in C example PHNTM399CHNL2HUC Table 2 Dimensions See Figures 1 and 2 Table 1 Specifications Specification Boiler Model PHNTM399C PHNTM500C Altitude ft above sea level 1 0 10 100 0 1...

Page 7: ...32 1 2 5 5 16 E A 7 13 16 11 16 1 1 4 12 1 2 4 CPVC PP SS VENT CONNECTOR LINE VOLTAGE KNOCKOUTS 120 VOLTS LOW VOLTAGE KNOCKOUTS 24 VOLTS ACCESS PANEL ACCESS PANEL ACCESS PANEL ACCESS PANEL ACCESS PANE...

Page 8: ...6 12 3 8 8 5 16 5 3 8 C E D A 8 1 8 2 9 16 5 1 2 1 1 4 15 1 2 4 CPVC PP SS VENT CONNECTOR H 2 MPT RETURN TAPPING J 2 MPT SUPPLY TAPPING K CONDENSATE DRAIN G GAS VALVE INLET LINE VOLTAGE KNOCKOUTS 120...

Page 9: ...nput MBH Gross Output MBH Net Ratings Water 1 MBH Thermal Efficiency Combustion Efficiency Min Max PHNTM399C 80 399 375 326 94 1 94 5 PHNTM500C 100 500 485 422 97 0 96 0 Ratings shown are for installa...

Page 10: ...nded service clearance is 24 in 610 mm from left side front top and rear of the boiler Recommended front clearance may be reduced to the combustible material clearance providing 1 Access to boiler fro...

Page 11: ...99C and PHNTM500C These boilers are listed for closet installation with the following minimum clearances Top 1 in 25 mm Front 1 in 25 mm Left Side 10 in 250 mm Right Side 2 in 50 mm Rear 6 in 150 mm N...

Page 12: ...actory packaged with 2 stacking boiler attachment brackets P N 101679 01 and the bracket mounting hardware six 6 self drilling hex washer head plated 8 x long screws P N 80860743 Locate and remove the...

Page 13: ...and 3 ft 900 mm vertically from each other in order to prevent combustion air contamination For vertical through the roof venting individual vertical vent terminals if level with each other must be s...

Page 14: ...14 III Pre Installation and Boiler Mounting G General continued Figure 5 Boiler Stacking...

Page 15: ...tom X may be installed as a direct vent sealed combustion boiler or with optional room air for combustion Direct vent is recommended for residential applications For direct vent pipe combustion air fr...

Page 16: ...7 8 17 18 A C Vent Horizontal Sidewall UV Resistant Straight Pipe w Screen 8 Intake Horizontal Sidewall Ipex Low Profile 9 13 17 18 Vent Horizontal Sidewall 9 Intake Horizontal Sidewall UV Resistant 9...

Page 17: ...ystem Component Equivalent Length Applies to All Listed Vent Combustion Air System Options Table 10 Vent and Combustion Air Equivalent Length Calculation Worksheet Component Combustion Air Vent Equiva...

Page 18: ...eneral Guidelines continued Figure 6 Location of Vent Terminal Relative to Windows Doors Grades Overhangs Meters and Forced Air Inlets Two Pipe System Vent Terminal Shown Two Pipe System Air Intake Te...

Page 19: ...o not penetrate any part of the vent system with fasteners Les instructions d installation du syst me d vacuation doivent pr ciser que les sections horizontales doivent tre support es pour pr venir le...

Page 20: ...g is recommended ii If possible locate vent and combustion air terminals on the same wall to prevent nuisance shutdowns If not boiler may be installed with roof vent terminal and sidewall combustion a...

Page 21: ...ow ventilated eves soffits and other overhangs In no case may the overhang exceed 48 in 1200 mm Where permitted by the authority having jurisdiction and local experience the terminal may be located cl...

Page 22: ...provided vent and combustion air components required for optional vertical roof terminals shown in Figure 10 2 Field Installation of CPVC PP SS Vent Connector Refer to Figure 12 and following steps a...

Page 23: ...for Optional Horizontal Snorkel Termination Table 13 Components Required for Optional Ipex Low Profile Sidewall Termination Description Ipex Part Number Applicable to Boiler Sizes 3 in Low Profile Te...

Page 24: ...Table 15 c All CPVC PVC vent and combustion air pipe joints must be cleaned with primer and glued with cement Follow all manufacturer instructions and warnings when preparing pipe ends for joining and...

Page 25: ...ning such that a minimal clearance is obtained and to allow easy insertion of vent pipe Figure 15 Wall Penetration Clearances for PVC Vent Pipe Apply sealant between vent pipe and wall opening to prov...

Page 26: ...ping if required ii Combustion Air Piping After penetrating wall install a Schedule 40 PVC 90 elbow so that elbow leg is in the up direction Install maximum vertical run of 7 ft 2 1 m of Schedule 40 P...

Page 27: ...al locations shown in 3 Vent Combustion Air Terminals under A General Guidelines of this section WARNING AsphyxiationHazard Followtheseinstructions and the installation instructions included by theori...

Page 28: ...hen preparing pipe ends for joining and when assembling the vent combustion air system c Use locking band clamps at all vent pipe joints See Figure 19 or Figure 20 for locking band clamp installation...

Page 29: ...in Table 17 M G DuraVent PolyPro Polypropylene Vent Combustion Air System Components Table 18 Listed Polypropylene Pipe Fittings and Terminations Centrotherm Eco Boiler Model Nominal Pipe Diameter Pi...

Page 30: ...rom vertical plane when used for combustion product venting Failure to do so will result in improper condensate drainage towards the boiler and possible subsequent vent pipe blockage e When flexible p...

Page 31: ...Clamp Installation M G DuraVent Figure 19 Locking Band Clamp Installation M G DuraVent or Centrotherm InnoFlue Figure 21 Flexible Vent in Masonry Chimney with Separate Combustion Air Intake Venting of...

Page 32: ...ny general purpose silicone sealant such as GE RTV102 Seal PVC combustion air piping sections with PVC cement d Do not drill holes in vent pipe 2 Field Installation of Stainless Steel Vent Adapter see...

Page 33: ...all or Roof Termination Straight Termination w Screen Wall Thimble PHNTM399C reduced dia PHNTM500C reduced dia 3 in 80 mm 2SVSR0403 2SVSTPX03 2SVSWTF03 PHNTM399C standard dia PHNTM500C standard dia 4...

Page 34: ...the elbow leg is opposite the building s exterior surface Install horizontal vent terminal Brace exterior piping if required ii Combustion Air Termination After penetrating wall install a 90 elbow so...

Page 35: ...sition Wire the interlock to the Auto Reset External Limit connections See Section VIII Electrical 3 Terminations a For standard horizontal sidewall terminations see Figures 7 and 8 When using room ai...

Page 36: ...e fois qu il a t d termin selon la m thode indiqu e ci dessus que chaque appareil raccord au syst me d vacuation est mis l air libre de fa on ad quate Remettre les portes et les fen tres les ventilate...

Page 37: ...ure 23 IV Venting G Multiple Boiler Installation Venting continued b Each individual boiler must have own combustion air pipe and terminal Refer to Paragraphs A through F as applicable for individual...

Page 38: ...38 Figure 23 Multiple Boiler Direct Vent Termination IV Venting G Multiple Boiler Installation Venting continued...

Page 39: ...p connection is located at boiler left side below inlet and outlet water pipe connections Refer to Figures 1 2 3 and 24 5 Condensate trap must be filled up with water prior to boiler start up and befo...

Page 40: ...stone chips will get coated by neutral salts product of chemical reaction between limestone and acidic condensate and lose neutralizing effectiveness over time Therefore periodic condensate neutralize...

Page 41: ...and service circulator replacement etc Oxygen contamination of boiler water will cause corrosion of iron and steel boiler components and can lead to boiler failure Crown Boiler Co Standard Warranty do...

Page 42: ...er Flow Switch Paddle Marking PHNTM399C 1 PHNTM500C E Phantom X boilers are designed to operate in a closed loop pressurized system Minimum pressure in the boiler must be 14 5 psi 100 kPa Proper opera...

Page 43: ...0 ft Equivalent ft Near Boiler Piping Approximately 20 ft Straight Pipe 4 90 Elbows and 2 Full Port Ball Valves Boiler Model Supply Return Connection in Near Boiler Pipe Size in DT 35 F DT 30 F DT 25...

Page 44: ...lief valve discharge to a location where hot water or steam will not create hazard or property damage if the valve opens The end of the discharge pipe must terminate in an unthreaded pipe If the safet...

Page 45: ...air during initial fill 7 Manual Reset High Limit Phantom X boilers have factory provided UL353 listed boiler control and UL1434 listed manual reset high limit An optional manual reset external high l...

Page 46: ...subject to the effects of corrosion Failure to take the following precautions to minimize corrosion and heat exchanger waterways overheating could result in severe boiler damage Before connecting the...

Page 47: ...47 VI Water Piping and Trim continued Figure 28 Near Boiler Piping Heating Only...

Page 48: ...Trim continued DHW Heat Source Sensor When Used See Page 101 NOTICE For single boiler servicing indirect water heater IWH install DHW heat source sensor in boiler supply connection to IWH Header Sens...

Page 49: ...ow and temperature requirements All components on the oxygenated side of the heat exchanger such as the pump and expansion tank must be designed for use in oxygenated water VI Water Piping and Trim co...

Page 50: ...r See also Section VIII Electrical and Section X Operation 3 For installations where indirect domestic hot water heater is combined with space heating the indirect water heater IWH must be piped as a...

Page 51: ...r Water Piping w Domestic Hot Water Heater Page 1 of 2 VI Water Piping and Trim continued NOTICE Installing a low water cutoff in the system piping of multiple boilers is strongly recommended and may...

Page 52: ...Boiler Water Piping w Domestic Hot Water Heater Page 2 of 2 VI Water Piping and Trim continued NOTICE Installing a low water cutoff in the system piping of multiple boilers is strongly recommended and...

Page 53: ...llowable system pressure is psig 3 4 kPa Actual point of delivery pressure may be less contact gas supplier for additional information Minimum gas valve inlet pressure is printed on the rating label l...

Page 54: ...858 1492 1277 1131 1025 943 877 823 778 2 2 469 4308 2961 2377 2035 1803 1634 1503 1399 1312 1239 3 3 068 7615 5234 4203 3597 3188 2889 2658 2472 2320 2191 1 CFH of LP Gas is approximately equal to 2...

Page 55: ...ly system Install these components prior to connecting boiler to gas supply system piping as follows Boiler Model Miscellaneous Parts Carton PHNTM399C 106315 01 PHNTM500C 106316 01 Models PHNTM399C an...

Page 56: ...regulator Some examples of lock up regulators are listed below Sensus Model 143 80 Pietro Fiorentini Governor Standard Model Dungs FRS Series NOTICE Use a lock up type gas pressure regulator when low...

Page 57: ...t the smallest individual module boiler CAUTION If gas pressure in the building is above psig 3 4 kPa an additional gas pressure regulator is required Using one additional regulator for multiple boile...

Page 58: ...e National Electrical Code NFPA 70 and or Canadian Electrical Code Part 1 CSA C22 1 Electrical Code Provide over current protection not greater than 15A B A separate electrical circuit must be run fro...

Page 59: ...59 Figure 37 PCB Locations for Field Wiring Figure 38 120 VAC Field Wiring VIII Electrical continued...

Page 60: ...sor control One example of an external power source that could be inadvertently connected to the low voltage connections is a transformer in old thermostat wiring E Flow Switch Wiring Phantom X boiler...

Page 61: ...61 VIII Electrical continued Size 399 500 1 6A Slow Blow Size 500 Only Figure 40 Ladder Diagram...

Page 62: ...62 2 VIII Electrical continued Figure 41 Wiring Connections Diagram SIZE 500 ONLY Size 399 500 1 6A Slow Blow...

Page 63: ...Electrical continued Figure 42a Modified Wiring For DHW Priority When Using Low Flow Circulator Piped Off System Header Heating with Central Heating Circulators Plus Alternately Piped Indirect Water...

Page 64: ...MS SUPPLIED BY INSTALLER OPTIONAL SERVICE SWITCH GND TO ADDITIONAL BOILERS DHW AQUASTAT BOILER CIRCULATOR DHW CIRCULATOR BOILER CIRCULATOR REMOVE JUMPER S TO CONNECT EXTERNAL LIMIT S REMOVE JUMPER S T...

Page 65: ...ure 43 Modified Wiring For DHW Priority When Using Low Flow Circulator Piped Off System Header Heating with Central Heating Zone Valves Plus Alternately Piped Indirect Water Heater VIII Electrical con...

Page 66: ...66 Figure 44 Multiple Boiler Wiring Diagram Internal Multiple Boiler Control Sequencer Two Boilers Shown Typical Connections for up to Eight Boilers VIII Electrical continued...

Page 67: ...een the Tekmar 265 Control and each boiler s control The boiler s and system supply water temperature will be reset together to maintain the input that is needed to the system When a call for Indirect...

Page 68: ...erature to supply enough input to the system main to satisfy the desired reset water temperature in the main established by the Tekmar 264 Control When a call for Indirect Hot Water is generated to th...

Page 69: ...ended temperature information to the Sequence Master Refer to Figure 34 for installation location and Figure 32 or 33 for installation detail b Ethernet Cables Ethernet cables are used to connect the...

Page 70: ...alve option selected Never exceed the maximum allowable working pressure on the heat exchanger ASME plate IX System Start up E Confirm that the boiler and system have no water leaks NOTICE If it is re...

Page 71: ...71 IX System Start up continued Figure 47 Operating Instructions...

Page 72: ...r fuel mixture are normally not necessary Improper gas valve or mixture adjustments could result in property damage personal injury or loss of life WARNING Any gas valve adjustments throttle and or of...

Page 73: ...tle screw clockwise in 1 4 turn increments and checking the O2 or CO2 after each adjustment If boiler is equipped with 2 gas valves throttle screw adjustments must be done to both gas valves equally a...

Page 74: ...the manufacturer s instructions and all applicable codes and requirements of the authority having jurisdiction If the information in these instructions is not followed exactly a fire an explosion or p...

Page 75: ...ersion Label to a conspicuous surface on or adjacent to the outer boiler jacket Fill in the date of the conversion and the name and address of the company making the conversion with a permanent marker...

Page 76: ...on Parameter Description 1 120V PCB 120V Line Is line voltage connected with overcurrent protection Boiler System and DHW Pumps Confirm pumps are connected If using room air for combustion confirm com...

Page 77: ...e target space heating water temperature Setpoint is correct for your type of radiation 6 Adjust Domestic Hot Water Setpoint Ensure target domestic hot water water temperature Setpoint is correct DHW...

Page 78: ...dollars pre and post purge sends heat up stack and saves wear and tear on the boiler Lowering the boiler s firing rate saves fuel dollars by increasingtheamountoffluegascondensation always the goal of...

Page 79: ...tdoor Air Reset 5 Outdoor Air Reset If an outdoor temperature sensor is connected to the boiler and Outdoor Reset is enabled the Central Heat andAuxiliaryHeatsetpointswillautomaticallyadjusted downwar...

Page 80: ...retries five times then soft lockout for one hour Size 500 retries one time then manual reset hard lockout 7 Automatic Reset Limit Devices If any below listed limit opens the boiler shuts down and pr...

Page 81: ...ment Each slave boiler continues to monitor supply return and flue gas temperatures and modifies the Sequence Master s firing rate demand to help avoid individual boiler faults minimize boiler cycling...

Page 82: ...gas water vapor condensation The Control maintains a Base Load Common Rate until the last lag boiler is started At this point the Base Load Common Rate is released to allow boilers to modulated as req...

Page 83: ...ing Priority Central Heat Status Running burner On circulator s On After flame is proven the sequence continues with run stabilization and low fire hold time Once the field adjustable low fire hold ti...

Page 84: ...tion Menu Buttons The Home Screen Menu Buttons connect the displays four main display groups Information Symbol Information symbol links most screens to screen content explanations New terminology use...

Page 85: ...ire hold requirements When a rate limit is the result of boiler protection logic the 6 symbol blinks and becomes a screen link Rate The rate value is equal to the actual kbtu hr input divided by the b...

Page 86: ...ds can be an indication of gas supply issues Additionally supply and return tempera ture dual pen trends brings a focused look at heat exchanger and pump performance For example studying a differentia...

Page 87: ...creens show individual zone status cycle counts and individual zone heat loss size in kbtu hr Individual zone heat loss may be adjusted under the Adjust Modulation menu Also zone descriptions may be m...

Page 88: ...er Priority is shown Available Priorities are Standby no call for heat is present Central Heat Auxiliary Heat Domestic Hot Water Frost Protection or Warm Weather Shutdown Sequence Status Slave boiler...

Page 89: ...n the Home screen Press the Adjust button on the Adjust Mode screen or Press Service Contact for service provider contact information Press Login button to access password screen Press 5 digit display...

Page 90: ...Not Connected Crown Boiler Co 3501505 Zone Control Status Connected When the Zone Control is connected adjustable settings are automatically shown under the Adjust Modulation Auxiliary Heat and Zone...

Page 91: ...the following 1 Check boiler s rating plate for the model size For example if the model number shown on the rating plate is PHNTM500C the model size is 500 2 Verify the altitude at which the boiler i...

Page 92: ...ustment Screens Zone Panels with HeatMatch Software Only Figure 56 Four Zone House with Zone Control Connected Maximum Heat Rate Automatically adjusted by the Control based on the size and number of z...

Page 93: ...d Heat Rate This parameter defines the highest modulation rate the Control will go to during the auxiliary heat call for heat If the rated input of the Auxiliary Heat Zones is less than the maximum ou...

Page 94: ...ugh boiler within limits shown in Table 24 Central Heat Pump runs during central heat and frost protection call for Off DHW demand heat Pump does not start for a DHW call for heat and will be forced o...

Page 95: ...rity is optional It is permissible for the domestic and system pumps to run at the same time The boiler pump must run for every call for heat Example Pump Parameter selections continued Single boiler...

Page 96: ...ped IWH Never Explanation Make sure indirect water heater and DHW pump are sized to maintain flow though boiler within limits shown in Table 12 This piping arrangement does not allow both the Slave 1...

Page 97: ...e for the domestic and system pumps to run at the same time The boiler pump must run for every call for heat Example Pump Parameter selections continued Multiple Boilers Primary Piped Indirect Water H...

Page 98: ...er Contractor Information Bill Smith Press SAVE button to store revisions For Service Contact Bill Smith 12 Victory Lane Plainview New York 516 123 4567 Example Screen Press Manual Control button to a...

Page 99: ...he water temperature drops Diff Below degrees below the setpoint 3 1 to 5 Response Speed This parameter adjusts the Central Heat temperature controller Proportion Integral Derivative PID values Higher...

Page 100: ...shoots required value increases to high fire causing the temperature to exceed the Diff Above setpoint and cycle the boiler unnecessarily Lower values cause a smaller firing rate change for each degre...

Page 101: ...int 10 seconds 0 to 1800 seconds Low Fire Hold Time Low Fire Hold Time is the number of seconds the control will wait at low fire modulation rate before being released to modulate After ignition and f...

Page 102: ...ulation It is typically set to the coldest outdoor temperature 70 F 21 1 C 35 F to 100 F 1 7 C to 37 8 C Central Heat High Outdoor Temperature The High Outdoor Temperature parameter is the outdoor tem...

Page 103: ...o 0 C Auxiliary Heat Low Outdoor Temperature The Low Outdoor Temperature parameter is also called Outdoor Design Temperature This parameter is the outdoor temperature used in the heat loss calculation...

Page 104: ...Fan Coil 100 F to 140 F 37 8 C to 60 C In Slab Radiant High Mass Radiant 160 F to 190 F 71 1 C to 87 8 C Convection Baseboard Fin Tube Convective 130 F to 160 F 54 4 C to 71 1 C Staple up Radiant Low...

Page 105: ...d increases 70 50 100 Base Load Common Rate To maximize condensing boiler efficiency the firing rate is limited to an adjustable value Boilers are kept at or below this firing rate as long as the boil...

Page 106: ...ters may be used to adjust the signal range Modbus Modbus is used as the temperature setpoint 130 F 54 4 C 80 F 26 7 C Central Heat Setpoint Central Heat 4 20mAdc Setup 4 mA Water Temperature Sets the...

Page 107: ...Zone Control 1 Zone 3 Central Heat 4 User defined Zone Control 1 Zone 4 Central Heat 1 User defined Zone Control 2 Zone 1 Central Heat 2 User defined Zone Control 2 Zone 2 Central Heat 3 User defined...

Page 108: ...loose fitting clothing 3 Gloves 4 Eye Protection Take steps to assure adequate ventilation Wash all exposed body areas gently with soap and water after contact Wash work clothes separately from other...

Page 109: ...installed on the heating system to prevent damage if the boiler is inoperative Burn Hazard This boiler contains very hot water under high pressure Do not unscrew any pipe fittings nor attempt to disco...

Page 110: ...boiler damage or malfunction if the following steps are not performed at the intervals specified A Continuously 1 Keep the area around the boiler free from combustible materials gasoline and other fla...

Page 111: ...inhibitor ii Fernox Protector Alphi 11 CH Copal sludge remover corrosion inhibitor CAUTION ATTENTION Electrical Shock Hazard Label all wires prior to disconnection when servicing controls Wiring erro...

Page 112: ...eroftheglycolsolution Allowance shouldbemadeforexpansionoftheglycolsolution WARNING Poison Hazard Use only inhibited propylene glycol solutions specifically formulated for hydronic systems Do not use...

Page 113: ...emove the trap from boiler h To reinstall the trap reverse above steps i If the original condensate overflow switch is to be re used follow the appropriate switch removal steps from Condensate Overflo...

Page 114: ...Help button from the Home screen When a fault is active the Help button flashes and the home screen turns a red color Continue to select flashing buttons to be directed to the Fault cause B Display Fa...

Page 115: ...disconnected Sequencer Master was Enabled and then Disabled Master s Boiler has been powered down To clear fault restore communication or cycle power Boiler Size Setup Boiler Size Fault WARNING Boiler...

Page 116: ...when the firing rate is limited or reduced to help avoid a lockout or save energy Refer to Hard Lockout section for corrective actions High Stack Temperature Limit High Supply Temperature Limit High...

Page 117: ...e sensor wiring Defective flue temperature sensor 11 Ignition failure Model PHNTM399C flame failure after 5 tries to restart No gas pressure Gas pressure under minimum value shown on rating plate Gas...

Page 118: ...iler pump not operating Boiler pump undersized Valve closed 18 Light off rate proving failed Blower is not running at Light off rate when it should or blower speed signal not being detected by R7910 L...

Page 119: ...flow Switch IAS ON Air proving switch failed to open Air proving switch closed before Prepurge Failed air proving switch Check switch for proper operation Short in limit string wiring 27 Interrupted A...

Page 120: ...owing parts may be obtained from any Crown Boiler Co distributor To find the closest Crown distributor consult the area Crown representative or the factory at Crown Boiler Co Customer Service P O Box...

Page 121: ...Safety Relief Valve Kit not shown includes safety relief valve and temperature and pressure gauge 80 PSI 104200 01 100 PSI 104201 01 1M Boiler Drain Valve 3 4 in NPT not shown 806603061 XIII Repair Pa...

Page 122: ...122 XIII Repair Parts continued...

Page 123: ...late and mounting hardware 104620 04 104620 05 2E Replacement Gas Valve Kit includes one gas valve and o rings 105004 01 105004 04 2F Gas Valve 90 Flange Kit includes one 90 flange o ring and hardware...

Page 124: ...h Kit includes float switch and clamp 105005 01 3C Spring Hose Clamp 15 16 in OD hose 101632 01 3D Rubber Grommet Condensate Trap 101595 01 3E Condensate Neutralizer Kit not shown includes limestone c...

Page 125: ...hardware 106508 01 4D Transformer 102516 01 4E Replacement 120V PCB Kit includes PCB fuses and hardware 106512 01 4F Replacement Low Voltage PCB Kit includes PCB fuses and hardware 106513 01 4G Pump F...

Page 126: ...126 XIII Repair Parts continued...

Page 127: ...it includes latch cam and hardware 106509 01 5G Rear Panel includes gaskets 106253 01 106253 02 5H Junction Box Access Panel 5 5 in x 10 5 in 106261 01 5J Access Panel 5 in x 8 in includes gasket 1062...

Page 128: ...ch Wire Harness N A 102704 01 6F Flow Switch Kit not shown includes switch and paddles 106383 01 6G Flow Switch Repair Paddle Kit not shown includes paddles and hardware 106384 01 6H Outdoor Temperatu...

Page 129: ...129 XIII Repair Parts continued 10A 10B 10C 10D 10G...

Page 130: ...rt Number PHNTM399C PHNTM500C 10A 120V Harness 106003 01 10B Low Voltage Harness 106008 01 10C Fan Power Harness 103012 01 10D Ignition Harness 105752 01 10G GT02 Display Communication Harness 106005...

Page 131: ...with LP If the information in these instructions is not followed exactly a fire an explosion or production of carbon monoxide may result causing property damage personal injury or loss of life The qu...

Page 132: ...p Verify CO2 is within range shown in Table S2 and CO air free is less than 200 ppm 7 If low CO2 is too high decrease CO2 by turning offset screw counter clockwise in less than 1 8 turn increments and...

Page 133: ...8 7 9 2 4 1 LP 9 8 10 1 6 001 ft to 7 800 ft PHNTM399C NG 8 6 9 2 2 2 LP 9 4 10 0 PHNTM500C NG 8 7 9 2 3 6 LP No Application No Application 7 801 ft to 10 100 ft PHNTM399C NG 8 6 9 2 2 2 LP 9 4 9 8 P...

Page 134: ...134...

Page 135: ...135...

Page 136: ...136 106309 01 6 16 Crown Boiler Company P O Box 14818 3633 I Street Philadelphia PA 19134 www crownboiler com...

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