PN 12069 R072208
1
conTenTS
inTRoducTion ...................................................................... 2
SaFeTY ...................................................................................3
2.1 SAFETY ALERT SYMBOL
........................................................... 3
2.2 GENERAL SAFETY
...................................................................... 4
2.3 OPERATING SAFETY
.................................................................. 5
2.4 MAINTENANCE SAFETY
............................................................ 5
2.5 HYDRAULIC SAFETY
.................................................................. 6
2.6 PTO SAFETY
............................................................................... 6
2.7 TRANSPORT SAFETY
................................................................. 7
2.8 STORAGE SAFETY
..................................................................... 7
2.9 ASSEMBLY SAFETY
.................................................................... 7
2.10 SAFETY DECALS
...................................................................... 7
2.11 SIGN-OFF FORM
....................................................................... 8
SaFeTY decalS .................................................................... 9
aSSemblY ............................................................................10
4.1 UNCRATING
.............................................................................. 10
4.2 HEADER PREPARATION
...........................................................11
4.3 GEARBOX/FAN MOUNT-PRE 1993 SERIES
............................ 12
4.4 GEARBOX/FAN MOUNT-1993/1994 SERIES (15-22.5 FT.
HEADERS)
......................................................................................... 14
4.5 GEARBOX/FAN MOUNT-’95 AND LATER SERIES (15-22.5 FT.
HEADERS)
......................................................................................... 16
4.6 GEARBOX/FAN MOUNT-1993 AND LATER SERIES (25-30 FT.
HEADERS)
......................................................................................... 18
4.7 RIGHT HAND DRIVE KIT-PRE 1993 SERIES
........................... 20
4.8 RIGHT HAND DRIVE KIT-1993/1994 SERIES (15-22.5 FT.
HEADERS)
......................................................................................... 22
4.9 RIGHT HAND DRIVE KIT-1995 AND LATER SERIES (15-22.5 FT.
HEADERS)
......................................................................................... 24
4.10 RIGHT HAND DRIVE KIT-1993 AND LATER SERIES (25-30 FT.
HEADERS)
......................................................................................... 26
4.11 ECCENTRIC MOUNT INSTALLATION
...................................... 28
4.12 REEL BAT ARM INSTALLATION
............................................... 28
4.12.1 INSTALLING THE REAR IDLER GEAR
........................ 28
4.12.2 INSTALLING THE REEL BAT ARMS
............................. 29
4.12.3 INSTALLING THE FRONT IDLER GEAR
...................... 29
4.13 AIR TUBES
............................................................................... 30
4.14 REEL BATS
.............................................................................. 31
4.15 HYDRAULIC MOTOR
.............................................................. 32
4.16 ECCENTRIC ARM
.................................................................... 33
4.17 REEL SUPPORT (MANUAL FORE & AFT)
.............................. 34
4.18 REEL SUPPORT (HYDRAULIC FORE & AFT)
........................ 36
4.18.1 LEFT HAND
................................................................... 36
4.18.2 RIGHT HAND
................................................................ 36
4.19 REEL TO HEADER INSTALLATION
........................................ 38
4.20 MANIFOLD TILT
....................................................................... 38
4.21 FAN HOSE ASSEMBLY
........................................................... 39
4.22 ELECTRICAL WIRING
............................................................. 40
4.23 OPTIONAL EqUIPMENT
......................................................... 41
4.23.1 AUXILIARY REEL TINE KIT
.......................................... 41
4.23.2 NEUTRAL DRIVE SHAFT
............................................. 42
4.23.3 GEARBOX/FAN EXTENSION
....................................... 42
oPeRaTion ..........................................................................44
5.1 MACHINE COMPONENTS
........................................................ 45
5.2 INITIAL ADJUSTMENTS
............................................................ 46
5.2.1 REEL ADJUSTMENT
...................................................... 46
5.2.2 TINE PITCH ADJUSTMENT
............................................ 47
5.2.3 TORqUE LIMITER RUN-IN
............................................ 48
5.3 PRE-OPERATION CHECKLIST
................................................. 48
5.4 MACHINE BREAK-IN
................................................................. 48
5.4.1 PRE-START INSPECTION
....................................................... 48
5.4.2 AFTER OPERATING FOR 2 HOURS
...................................... 49
5.4.3 AFTER OPERATING FOR 10 HOURS
.................................... 49
5.5 NEUTRAL DRIVE SHAFT (OPTIONAL)
..................................... 49
5.6 CONTROLS
................................................................................ 49
5.7 OPERATING HINTS
................................................................... 50
5.8 TRANSPORTING
....................................................................... 50
5.9 STORAGE
.................................................................................. 51
SeRvice & mainTenance ................................................. 52
6.1 MAINTENANCE CHECKLIST
.................................................... 52
6.2 FLUIDS AND LUBRICANTS
....................................................... 53
6.3 GREASING
................................................................................. 53
6.4 GEARBOX OIL
........................................................................... 53
6.5 PTO LUBRICATION
................................................................... 54
6.6 IDLER GEAR TENSION
............................................................. 54
6.7 ECCENTRIC ROLLERS
............................................................. 55
6.8 FAN HOUSING AND AIR HOSE
................................................ 56
6.9 FRICTION DISC TORqUE LIMITER
(SLIP CLUTCH)
............... 56
6.10 AUGER DRIVE CHAIN LUBRICATION
..................................... 57
6.11 AUGER DRIVE CHAIN TENSION AND ALIGNMENT
............... 58
6.12 TORqUE LIMITER-AUGER DRIVELINE
.................................. 59
6.12.1 RUN-IN AND TORqUE ADJUSTMENT
........................ 59
6.12.2 MAINTENANCE
............................................................ 59
TRoubleShooTinG ........................................................... 60
SPeciFicaTionS .................................................................. 61
8.1 REEL SPECIFICATIONS
............................................................ 61
8.2 FAN PERFORMANCE DATA
...................................................... 61
8.3 HYDRAULIC MOTOR DATA
....................................................... 62
8.4 HYDRAULIC FITTING TORqUE
............................................... 63
8.5 BOLT TORqUE
.......................................................................... 64