CONVEY-ALL 1635-FL Operator'S Manual Download Page 18 | Manualshive

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2-10

08.2020

Operator’s Manual: 1600-FL Series Conveyor

OVERHEAD WIRES

KEEP AWAY

KEEP OUT OF

SHADED HAZARD AREA

UNDER CONVEYOR AND

UNDERCARRIAGE

AREA HAZARD

KEEP AWAY

CONVEYOR INTAKE

AREA HAZARD

KEEP AWAY

DO NOT RAISE CONVEYOR

IN HIGH WIND

CONVEYOR DRIVE

AREA HAZARD

KEEP AWAY

WHEEL CHOCKS

WHEEL CHOCKS

WORK AREA

AUTHORIZED PERSONNEL

ONLY

2.18 WORKPLACE HAZARD AREA

Fig 6 - Workplace Hazard Area

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Summary of Contents for 1635-FL

Page 1: ...FIELD LOAD CONVEYOR 1635 FL 1645 FL OPERATOR S MANUAL...

Page 2: ...his equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard practice for all of yo...

Page 3: ...gnature ___________________________________________ The Dealer must fill out this form and be signed by both the Dealer and Buyer at the time of delivery Scan or photograph the completed form must be...

Page 4: ...This page intentionally left blank...

Page 5: ...7 Placement Safety 2 5 2 8 Lock Out Tag Out Safety 2 5 2 9 PTO Safety 2 6 2 10 Electrical Safety 2 6 2 11 Tire Safety 2 6 2 12 Engine Safety 2 7 2 13 Operating Safety 2 8 2 14 Hydraulic Safety 2 8 2...

Page 6: ...Greasing 4 2 4 2 Servicing Intervals 4 3 4 2 1 After 10 Hours or Daily 4 3 4 2 2 After 50 Hours or Weekly 4 5 4 2 3 After 100 Hours or Monthly 4 6 4 2 4 After 200 Hours or Annually 4 7 4 3 Maintenance...

Page 7: ...idian Manufacturing Inc reserves the right to modify the machinery design and specifications provided herein without any preliminary notice Performance quality may depend on the material being handled...

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Page 9: ...ury or death Indicates a hazardous situation that if not avoided will result in death or serious injury This signal word is limited to the most extreme situations Typically for machine components whic...

Page 10: ...nd operating instructions in this document and to follow them An untrained operator exposes himself and bystanders to possible serious injury or death Think SAFETY Work SAFELY 2 2 GENERAL SAFETY Read...

Page 11: ...modification result in serious injury or death and may impair the function and life of the equipment The design and configuration of this conveyor includes safety decals and equipment They need to be...

Page 12: ...Y DECAL LOCATION The following illustration show the general location of safety decals on this conveyor The position of decals may vary depending on the machine s options Decals are not shown at actua...

Page 13: ...rn parts cracks leaks or frayed belts Make the necessary repairs Always follow the maintenance instructions 2 6 WORK PREPARATION Never operate the conveyor and its engine until you have read this manu...

Page 14: ...the off position where applicable 2 10 ELECTRICAL SAFETY Have only a qualified electrician supply power All wiring should comply with the ANSI NFPA 70 electrical requirements Make certain that the con...

Page 15: ...leaves dirt or other combustible materials in muffler area Do not operate engine without muffler 2 12 ENGINE SAFETY Do not tamper with governor springs governor links or other parts which may increas...

Page 16: ...cal attention immediately Serious infection or toxic reaction can develop from hydraulic fluid piercing the skin surface 2 13 OPERATING SAFETY Anyone who will be operating this conveyor or working aro...

Page 17: ...e stands or blocks under the frame before working beneath the machine Before resuming work install and secure all guards when maintenance work is completed Replace damaged or not clearly visible decal...

Page 18: ...ED HAZARD AREA UNDER CONVEYOR AND UNDERCARRIAGE AREA HAZARD KEEP AWAY CONVEYOR INTAKE AREA HAZARD KEEP AWAY DO NOT RAISE CONVEYOR IN HIGH WIND CONVEYOR DRIVE AREA HAZARD KEEP AWAY WHEEL CHOCKS WHEEL C...

Page 19: ...without direct contact Plan your route to avoid heavy traffic Do not drink and drive Be a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges interse...

Page 20: ...2 12 08 2020 Operator s Manual 1600 FL Series Conveyor This page intentionally left blank...

Page 21: ...e trained in and follow all procedures Lock out tag out all power sources before servicing the unit The Convey All Field Load conveyor is designed to efficiently move grain pulse crops or granular mat...

Page 22: ...ive TED or a S drive on the tube just above the hopper Components may vary and their positions may change depending on the options contained on the conveyor The main components are listed below a Tube...

Page 23: ...08 2020 3 3 Operator s Manual 1600 FL Series Conveyor Fig 9 Conveyor with electric drive i f f j k f Fig 10 Conveyor with PTO drive Fig 11 Conveyor with gas drive...

Page 24: ...70 electrical requirements Top End Drive Optional Electric or hydraulic power is available for top end TED drives Various electric switch mount options are available S Drive Optional The S Drive is c...

Page 25: ...cted to the conveyor s drive box Hydraulic Motor Optional Hydraulic hoses will be attached to the motor and routed to the front of the hopper Fuel Tank with optional Gas Engine The tank has a capacity...

Page 26: ...serious injury Hopper Winch The winch is located on the tube just above the hopper It is used to lower the canvas frame Discharge Spout The discharge spout comes with bolt holes along the top It can b...

Page 27: ...lled and function as intended After Operating For 5 Hours and 10 Hours Repeat steps 1 through 8 above Service and maintain the conveyor as defined in Section 4 3 4 PRE OPERATION CHECKLIST Efficient an...

Page 28: ...the bin and out of the work area Lower the tube to it s collapsed position 3 Ensure that there is sufficient room and clearance to back up to the conveyor 4 Install the hitch with the anchor pin Plac...

Page 29: ...hing can occur Keep away from moving parts IMPORTANT To prevent damage to the tube and belt be sure it does not rest on any structure UPENDING HAZARD Always check the weight of the hopper end to preve...

Page 30: ...n the ignition key clockwise to start the engine Release key when engine starts 5 Run for 2 3 minutes allowing the engine to warm 6 Engage the belt drive when engine is running just above idle Note Do...

Page 31: ...n an emergency situation stop the engine immediately See to the emergency Correct the situation before resuming work 3 7 4 Restarting after Emergency Stop When the conveyor is shut down inadvertently...

Page 32: ...d The best results are obtained when the engine is set to provide a belt speed of 600 ft min Count the number of belt revolutions per unit time to determine belt speed Use the belt lacing as a referen...

Page 33: ...nsport authorities are in place They must be clean and clearly visible by all overtaking and oncoming traffic 7 Do not allow riders on the conveyor 8 Slowly pull away from the working area Be sure eve...

Page 34: ...raulic hoses fittings lines couplers and valves Tighten any loose fittings Replace any hose that is badly cut nicked or abraded or is separating from the crimped end of the fitting 5 Lubricate all gre...

Page 35: ...air and clothing away from moving parts Keep hands feet hair and clothing away from all moving and or rotating parts Make sure there is plenty of ventilation Never operate the engine in a closed build...

Page 36: ...has ruptured IMPORTANT Grease bearings only one pump per month under normal usage conditions Bearing greasing frequency should be determined by usage and conditions 1 Use a hand held grease gun for al...

Page 37: ...ear daily The following recommended periods are based on normal operating conditions Severe or unusual conditions may require more frequent lubrication and oil changes Schedules may vary depending on...

Page 38: ...5 Clean the air filter 6 Grease countershaft bearing if equipped All Conveyors 7 Inspect conveyor belt lacing for wear 8 Check the conveyor belt tension daily while breaking in the conveyor Refer to...

Page 39: ...ked weekly after that Refer to Section 4 3 2 13 Check the condition of the rubber hopper flashing Be sure it still seals the hopper to prevent leaking If any product comes out of the hopper aroundthef...

Page 40: ...transition bearings 4 2 3 After 100 Hours or Monthly Note Recommended greasing is one small stroke every month Be careful not to over grease as this may push the seal out 18 Grease hopper roller beari...

Page 41: ...e 26 Grease the upper lift bearings 27 Check that the tube is straight Side to side and end to end If adjustment is necessary take tension off cables by supporting the tube Note Feed a thin strap betw...

Page 42: ...ten the roller bearing housing 4 Adjust equally on the other side to maintain alignment Note To measure the belt tension push on the underside of the belt It should move up to 4 inches 10 cm Any more...

Page 43: ...ngine when adjusting rollers Note If belt is out of alignment it will move to the loose side Tighten loose side or loosen tight side Belt Alignment at Tail and Transition Roller 1 Rotate the conveyor...

Page 44: ...ignment it will move to the loose side Tighten loose side or loosen tight side 11 Adjust one side of roller at a time Loosen the bearing housing then adjust 12 Tighten the discharge roller bearing hou...

Page 45: ...irection of the discharge spout The new belt will follow and be threaded into place 7 Link the ends of the new belt lacing 8 Push the lacing cable through the lacing to fasten belt Note Cordless drill...

Page 46: ...ction per inch of span 4 Tighten bearing mount anchor nuts 5 Tighten adjusting bolt s and lock nut s 6 Close and secure guard over pulleys Second set tension on engine to countershaft belt 7 Open the...

Page 47: ...2500 2501 4000 3 7 2 8 5 5 4 2 4 1 3 4 6 1 5 0 3 8 4 8 1000 2500 2501 4000 4 5 3 8 6 8 5 7 5 0 4 3 7 4 6 4 5 0 7 0 1000 2500 2501 4000 5 4 4 7 8 0 7 0 5 7 5 1 9 4 7 6 B BX 3 4 4 2 860 2500 2501 4000 n...

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Page 49: ...kes Check Gas Engine Fuel and Oil Level Clean Gas Engine Air Filter Inspect Conveyor Belt Lacing Check Conveyor Belt Tension Alignment Inspect Rollers and Bearings 50 Hours or Weekly Check Conveyor Be...

Page 50: ...claims for shortages or errors are made immediately upon receipt of goods they will not be considered Inspect all goods received immediately upon receipt When damaged goods are received insist that a...

Page 51: ...ause Possible Solution Electric motor labouring Belt is sticky on the back side because of oily product or wet snowy conditions Clean the belt Hopper flashing too tight Adjust to loosen the flashing E...

Page 52: ...at are rough or seized Belt roller is jammed Check for sticks stones other objects jammed in belt drive area and remove Set screw relief valve on Dtent control valve on belt drive valve isn t set corr...

Page 53: ...onveyor belt Conveyor belt not pinched enough Inside drive box there is a drive roller and pinch roller Be sure the belt is snug between both rollers Electric Gas drive drive belt s are slipping or wo...

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Page 55: ...el Type of Under Carriage Tube Diameter Belt Width Axle Width Transport Height Transport Length Electric HP Gas HP 1635 FL A Frame 10 16 7 11 10 5 43 7 15 hp 25 hp 1645 FL A Frame 10 16 8 4 11 5 53 7...

Page 56: ...20 45 33 63 45 M5 6 4 9 7 7 16 41 30 72 53 100 75 M6 10 7 15 11 1 2 61 45 110 80 155 115 M8 25 18 35 26 9 16 95 60 155 115 220 165 M10 50 37 70 52 5 8 128 95 215 160 305 220 M12 90 66 125 92 3 4 225 1...

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Page 58: ...e Goods for mixing fertilizer etc or used in excess of the built specifications e To Goods used in areas exposed to corrosive or aggressive conditions including but not limited to salt water from eith...

Page 59: ...an its officers directors servants or agents shall be liable or responsible for any loss or damage including strict liability and liability for loss or damage due to items which the manufacturing proc...

Page 60: ...800 418 9461 www convey all com conveyors convey all com 2020 Meridian Manufacturing Inc Registered Trademarks Used Under License Printed in Canada 08 2020 Part No 650507617...

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