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6-3

6.6 Disassembly

WARNING: Service should only be attempted
by qualified service personnel. Refer to
Section 4.0 for instructions on returning the
unit to CONMED for factory service.

Caution: This device contains components
which will be damaged by static electricity.
Proper handling by a grounded service techni-
cian is mandatory. CONMED will provide
assistance if needed in safeguard precautions
necessary to avoid any question of warranty
responsibility.

WARNING: Before performing any work on
the CONMED 1000 SES be sure the system
is turned off and the electrical plug has been
disconnected from the wall outlet.

6.6.1 Disassembly Instructions

For servicing of the CONMED 1000 SES Smoke
Evacuation System, the unit will need to be disas-
sembled. Read the instructions below before
attempting to service the system. During the dis-
assembly of the unit, refer to Figures 6, 7, and 8.

The disassembly of the CONMED 1000 SES
Smoke Evacuation System is performed as fol-
lows:

Using an Allen wrench, remove the 14 screws
that hold the cover on the system.

Remove the cover slowly, so as to not disconnect
the ground wire. Unscrew the retaining nut that
holds the ground wire in place using a wrench.

If necessary, using an Allen wrench, remove the
bolts that connect the rubber feet.

If necessary, carefully remove the insulation from
the base. If any insulation is removed it may not
be reinstalled because the adhesive may not func-
tion properly. Newer models do not have adhe-
sive and should be re-assembled per the insulation
installation instruction provided in the Insulation
Assembly diagram, Figure 7.

6.6.2 Main Housing Disassembly

Remove all insulation from the bottom of the
shell.

Remove motor/vent insulation pieces from the
back of the shell. The motor should now be
exposed.

Remove 3" thick pieces from around the round
tube assembly.

Remove the 4 bolts that hold the motor in place,
using an Allen wrench.

Using a wrench, remove the bolt from the motor
mount bracket.

Disconnect the E-Term connectors. Disconnect
the ground connector screw using a socket
wrench

Remove motor. You may at this time also remove
the motor gasket.

Remove 6 nuts from the round tube retainer ring,
using a socket wrench. Remove tube from shell
assembly.

Remove the front/top insulation.

To remove the handle, unscrew the 2 bolts, using
an Allen wrench. This will also remove the alu-
minum separator plate and the handle at the same
time.

Remove all wires from the circuit breaker, power
entry module and printed circuit board.

To remove the circuit breaker, press the tabs locat-
ed on the inside of the systems on each side of
the circuit breaker.

To remove the power entry module, press the
tabs on either side of the module. You may need a
screwdriver to accomplish this operation.

60-6852-ENG (-).qxd  2/1/99  12:40 PM  Page 6-3

Summary of Contents for 1000 SES

Page 1: ...Service Manual English Version Smoke Evacuation System...

Page 2: ...han intended 1999 CONMED Corporation Mailing Address 310 Broad Street Utica New York 13501 U S A Shipping Address 7211 S Eagle St Englewood Colorado 80112 U S A For Technical Services or Return Author...

Page 3: ...spection 3 1 3 4 Troubleshooting the System 3 2 4 0 CUSTOMER SERVICE 4 1 4 1 Equipment Return 4 1 4 2 Ordering Information 4 1 4 3 Available Accessories 4 1 5 0 THEORY OF OPERATION 5 1 5 1 Filtration...

Page 4: ...1 Control Panel 2 1 2 Back View 2 4 3 Front View 2 4 4 Air Flow Diagram 5 2 5 System Block Diagram 5 3 6 Exploded View 6 5 7 Insulation Assembly 6 6 8 Electrical Schematic 6 7 Figure Title Page...

Page 5: ...subjected to prolonged expo sure The activated carbon used in the CONMED 1000SESTM preferentially removes toxic organic gases rather than water vapor and provides opti mal odor removal The fourth stag...

Page 6: ...CHNICAL PERSONNEL There are no user serviceable components in the CONMED 1000SESTM Smoke Evacuation System Refer service to qualified service per sonnel Use only with the AC cord provided and always p...

Page 7: ...WN arrow button decreas es suction The suction control should be set at the lowest setting to completely remove the surgi cal smoke from the operative site Each time either arrow button is depressed t...

Page 8: ...le signs of structural damage 2 Insert the CONMED 1000SESTM Filter into the round opening in the front of the smoke evac uation system Be sure that the filter is seated completely against the rear of...

Page 9: ...f surgical smoke When two indicators are illuminated on the suction con trol scale the suction control setting is the value between the two illuminated percentages 8 Deactivate the unit by a Pressing...

Page 10: ...Breakers Remote Switch Jack Cautions Product Nameplate I 0 IPX1 Control Panel Filter Inlet Filter CONMED 1000SES Handle Cooling Vents Power Switch Remote Switch Jack Circuit Breakers Cautions Power Co...

Page 11: ...ng it with a cloth that has been dampened not dripping with a disinfectant or a mild soap or detergent solution such as Windex or Formula 409 Windex is a registered trademark of the Drackett Products...

Page 12: ...Tubing 4 Call BioMed or CONMED Tech Services at the numbers listed on the inside front cover of this manual 1 Check power outlet and connection to rear panel of machine 2 Reset circuit breaker on bac...

Page 13: ...001 Remote Switch Adapter 10 Cord Cat No 60 6886 002 Remote Switch Adhesive Pad Bag of 5 Cat No 60 6887 001 CONMED Disposable Smoke Evacuation Handpiece Case of 5 Cat No 60 6800 001 Hand Held Disposa...

Page 14: ...4 2 This page intentionally left blank...

Page 15: ...hose healthcare workers who breathe the gases For this reason the highest quality virgin coal grade activated carbon is used This activated car bon preferentially removes toxic organic gases rather th...

Page 16: ...lled by a triac on the con troller PWB and runs on mains power This motor blower is rated at 115 CFM and a static suction of 97 H2O Replacement brushes for this AC motor are available from CONMED Tech...

Page 17: ...5 3 Figure 5 System Block Diagram...

Page 18: ...5 4 This page intentionally left blank...

Page 19: ...mine the entire system for physical damage Contact BioMed or CONMED for service if damaged Yearly Inspections Perform the chassis ground integrity test per Section 6 3 Check the Service light on the m...

Page 20: ...uum hose clogged 3 Check or replace hose 4 Motor Blower obstructed 4 Contact CONMED Technical Services 2 CONMED 1000 SES 1 Not plugged into electrical 1 Check power outlet or check to does not functio...

Page 21: ...If necessary carefully remove the insulation from the base If any insulation is removed it may not be reinstalled because the adhesive may not func tion properly Newer models do not have adhe sive and...

Page 22: ...luminate after 500 hours of use This is an indication to service the motor brushes Upon inspection if you find the carbon part of the motor brush is long or less replace the brushes Replacement brushe...

Page 23: ...6 5 Figure 6 Exploded View...

Page 24: ...6 6 Figure 7 Insulation Assembly...

Page 25: ...6 7 Figure 8 Electrical Schematic...

Page 26: ...h Jack Wire Harness 1 9 CHP C1X0 8 Microprocessor IC REV 1 1 10 WIRE ASSBLY Wire Assembly w E Terms 1 11 GASKET LED LED Gasket 2 12 MEMBRANEBLNK Membrane Switch Panel Blank 1 13 MEMBRANE CON CONMED Me...

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