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Command Light CL605, User Manual, Page: 4 / 46

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Command Light CL605 User Manual Download Page 4

COMMAND LIGHT 

4 

 

 

 

 

Please take the time to read this manual before installing or operating the 

COMMAND LIGHT

. 

 

Save this guide for future reference. 

 

Contents 

 

Warranty ................................................................................................................................................................................ 6 

Breakage or Damage During Shipment ............................................................................................................................... 7 

Product Safety Precautions ................................................................................................................................................... 8 

General Description and Specifications ............................................................................................................................... 9 

Operation .............................................................................................................................................................................. 10 

 

Controller Functions ................................................................................................................................................ 10 

 

Raising the light from the nested position .............................................................................................................. 10 

 

Returning the light to the nested position .............................................................................................................. 11 

Installation ............................................................................................................................................................................ 11 

 

Installation Kit ......................................................................................................................................................... 11 

 

Tools Required ........................................................................................................................................................ 12 

 

Installation Notes .................................................................................................................................................... 12 

 

Location Requirements ........................................................................................................................................... 13 

 

Mounting ................................................................................................................................................................. 14 

Electrical Wiring .................................................................................................................................................................. 15 

 

120 VAC Wiring Diagram ......................................................................................................................................... 15 

 

240 VAC Wiring Diagram ......................................................................................................................................... 15 

 

220 VAC European ................................................................................................................................................... 16 

 

Holster Wiring ......................................................................................................................................................... 16 

 

Warning Device Installation .................................................................................................................................... 17 

Maintenance ......................................................................................................................................................................... 18 

 

Bulb Replacement ................................................................................................................................................... 18 

 

Cleaning ................................................................................................................................................................... 18 

 

Rotation Motor Replacement ............................................................................................................................ 19-20 

 

Center Switch Adjustment ...................................................................................................................................... 21 

 

Light Tower is Not Finding Center ........................................................................................................................... 21 

 

Power Failure .......................................................................................................................................................... 22 

Summary of Contents for CL605

Page 1: ...C LS e r i e s...

Page 2: ...versatile flood lighting package available We take great pride in the quality of our work and hope that you will find many years of satisfaction from the use of this equipment Should you have any prob...

Page 3: ...USER GUIDE 3...

Page 4: ...aising the light from the nested position 10 Returning the light to the nested position 11 Installation 11 Installation Kit 11 Tools Required 12 Installation Notes 12 Location Requirements 13 Mounting...

Page 5: ...View Lower Stage B 30 Upper Stage Parts List A 31 Exploded View Upper Stage A 32 Upper Stage Parts List B 33 Exploded View Upper Stage B 34 Upper Stage Parts List C 35 Exploded View Upper Stage C 36...

Page 6: ...pped in good working order and condition We therefore extend to the original purchasers the following Limited Warranty for the period of five years from the original date of purchase 1 This warranty d...

Page 7: ...mponents come with their own manufacturer warranty Contact us and we can help get it Breakage or Damage During Shipment The transportation company is fully responsible for all shipping damage and will...

Page 8: ...e light position while people are located within its operating envelope There are numerous pinch points that can cause serious bodily injury X Do not use a high pressure washer or subject the light to...

Page 9: ...COMMAND LIGHT Model Description Minimum Power Requirements CL605 6 x 500 watts 3KW 110 or 240 VAC CL607 6 x 750 watts 5KW 110 or 240VAC CL611 6 x 1000 watts 6KW 240 VAC CL615 6 x 1500 watts 9KW 240 VA...

Page 10: ...rride system that precludes rotation of the upper stage until the lower stage has elevated approximately 16 from the nested position When the lower stage is below 16 the following conditions exist Upp...

Page 11: ...ns retracting Upon upper stage retracting fully Emergency Stop light turns off Controller will need to be re energized after Emergency Stop or nest is activated Installation The COMMAND LIGHT must be...

Page 12: ...ector crimp tool Silicone based gasket sealer RTV recommended Installation Notes The COMMAND LIGHT weighs approximately 300 pounds Use mechanical assistance to lift the light into installation positio...

Page 13: ...Make certain sufficient clearances are incorporatedin your installation to allow for variations vehicle body flex environmental conditions future servicing needs etc If your light is not represented...

Page 14: ...tion above the spacers Before placing the full weight of the unit on the spacers align spacers with the holes in the end frame castings Drill 13 32 holes in the mounting surface using the end casting...

Page 15: ...control connections in the COMMAND LIGHT entrance box To simplify installation remove the connector hold down screws and pull the connector out of the box slightly The Model 605 607 series COMMAND LIG...

Page 16: ...elevated warning device will be used in conjunction with the light tower If a warning device will be used use the wiring diagram on the next page otherwise use the wiring diagram in the back of the us...

Page 17: ...chematic will be used for V Mux or any other multiplex system if it is only being used for elevated warning A V Mux wiring schematic and circuit board troubleshooting guide are included Detaching Atta...

Page 18: ...th alcohol Latch the bezel making sure that the weather stripping is properly fitted Weather stripping must be properly installed to ensure lamp water tightness Cleaning The COMMAND LIGHT is construct...

Page 19: ...ove Once disconnected remove chain Note The upper lamp tree will now rotate freely 3 Using a 3 32 allen wrench Remove the two set screws in the small sprocket Gently pull off the small sprocket 4 Remo...

Page 20: ...up the four motor screws to let the motor slip for adjustment Wrap the chain back around the sprockets bringing the ends together Note Be sure the half link is on the right hand side with the small c...

Page 21: ...racket slightly 7 Tap center switch bracket slightly toward the side that the lamp tree is hitting on 8 Fully tighten the screws holding the center switch bracket 9 Raise lamp tree all the way up rota...

Page 22: ...equires the least amount of travel in order to center the platform Retract The Lower Stage First Locate the silver plug located on lower actuator below the lower actuator s motor Use the provided hex...

Page 23: ...tage green light illuminated Unit being operated on a slope 10 Lower upper stage to horizontal Using a pike pole hold unit level while lowering to nest position Autopark button must be held in to park...

Page 24: ...COMMAND LIGHT 24...

Page 25: ...bulbs 230 VAC 28 amps 6 kW minimum 1500 Watt bulbs 230 VAC 40 amps 10 kW minimum Lift actuators and rotation motor will cause higher current draw during use Motor Duty Cycle All motors thermally prot...

Page 26: ...COMMAND LIGHT 26 Specifications...

Page 27: ...USER GUIDE 27 Parts List Lower Stage...

Page 28: ...28 COMMAND LIGHT Exploded View Lower Stage...

Page 29: ...29 USER GUIDE Parts List Upper Stage...

Page 30: ...30 COMMAND LIGHT Exploded View Upper Stage...

Page 31: ...31 USER GUIDE Exploded View Parts Mid Plate...

Page 32: ...32 COMMAND LIGHT Exploded View Parts Platform...

Page 33: ...33 USER GUIDE Parts List Lamptree...

Page 34: ...34 COMMAND LIGHT Exploded View Lamptree...

Page 35: ...35 USER GUIDE Parts List Backlight...

Page 36: ...36 COMMAND LIGHT Exploded View Backlight...

Page 37: ...37 USER GUIDE Wiring Schematics Relay Box...

Page 38: ...38 COMMAND LIGHT Entrance Box 120VAC...

Page 39: ...39 USER GUIDE Entrance Box 220VAC...

Page 40: ...40 COMMAND LIGHT Entrance Box 240VAC...

Page 41: ...3 1 5 7 3 1 7 7 175 3 5 67 57 8 5281 2 5 32 5 2 5 5281 5281 21 25 86 7 200 1 7 02 7 9 7 51 1 1 725 9 77 287 723 7 1 0 7 1 2 5 7 1 200 1 7 72 7 72 5 7 17 5 287 2 3 5 7 7 5 B 7 5 28 0867 1 8 3 7 6 5 6 7...

Page 42: ...7 5 2 27720 78 725 2 1 27720 78 725 83 723 78 725 2 1 723 78 725 83 3 1 5 7 3 1 7 7 175 3 5 67 57 8 5281 2 5 32 5 2 5 5281 5281 21 25 86 7 200 1 7 02 7 12 9 7 51 1 1 725 B 5 7 9 77 287 723 7 1 0 7 1 2...

Page 43: ...43 USER GUIDE Control Wiring...

Page 44: ...44 COMMAND LIGHT Lamp Tree Backlight...

Page 45: ...45 USER GUIDE Lamp Tree Strobe...

Page 46: ...46 COMMAND LIGHT 4MH...

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