Cognex In-Sight CIO-MICRO Installation Manual Download Page 65

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Summary of Contents for In-Sight CIO-MICRO

Page 1: ...In Sight CIO MICRO and CIO MICRO CC I O Modules Installation Manual 2018March29 Revision 5 6 0 8...

Page 2: ...electronic or mechanical for any purpose nor transferred to any other media or language without the written permission of Cognex Corporation Copyright 2008 2018 Cognex Corporation All Rights Reserved...

Page 3: ...ht CIO MICRO CGX CIO MICRO A NRTL T V S D AM SCC NRTL OSHA Scheme for UL CAN 60950 1 CB T V S D AM IEC EN 60950 1 CB report available upon request RoHS Compliant to the latest applicable Directive Dec...

Page 4: ...e on the natural resources we encourage you to use the appropriate take back systems for product disposal Those systems will reuse or recycle most of the materials of the product you are disposing in...

Page 5: ...ing or high voltage power sources l The I O module does not contain user serviceable parts Do not make any electrical or mechanical modifications Unauthorized modifications may void your warranty l Ch...

Page 6: ...RJ 45 LAN Cable 17 Connect to the In Sight Micro Vision System 18 Connect the I O Module Cable Optional 18 Connect the Ethernet Cable 19 Connect to the In Sight 5000 Series Vision System 20 Connect t...

Page 7: ...s Current 51 Output to Pilot Light or Relay 52 In Sight Micro and 5000 Series I O Module Sinks Current 52 In Sight Micro and 5000 Series I O Module Sources Current 53 In Sight 7000 Series I O Module S...

Page 8: ...ort In Sight 5100 series and 5400 series vision systems with 128MB non volatile flash memory or higher and support all In Sight 5600 series vision systems l For the purposes of this manual the term I...

Page 9: ...lso supplies power to the vision system This cable is available in the lengths and styles listed below Length Standard Part 45 Degree Key Right Angle Part 135 Degree Key Right Angle Part 0 6 m CCB 849...

Page 10: ...SIO 02 5 m CCB M8DSIO 05 10 m CCB M8DSIO 10 15 m CCB M8DSIO 15 I O Module Cable In Sight 5000 Series Vision System The I O Module cable provides access to the In Sight 5000 series vision system s powe...

Page 11: ...this port MODULE OK LED A green LED illuminates after the I O module has powered on has booted up and is ready to communicate with the vision system COMM OK LED A green LED blinks continuously until t...

Page 12: ...LEDs may be illuminated even if the vision system is disconnected from the I O module I O and Trigger Status LEDs Green LEDs that illuminate to indicate that an input output signal has switched ON Te...

Page 13: ...and power terminals 1 Verify that the 24VDC power supply being used is unplugged and not receiving power 2 Use a screwdriver to loosen the I O module s power terminals labeled 24VDC and 3 Insert the 2...

Page 14: ...LAN port PoE port I O port and Frame Ground terminal are internally connected The system grounding is designed to be at a zero ground potential this zero ground potential extends through the cable an...

Page 15: ...erminals Refer to Wiring Inputs and Outputs on page 40 for common wiring configurations 2 Use a screwdriver to loosen the appropriate screw terminals 3 Insert the input and output wires 16 22 AWG soli...

Page 16: ...on page 38 for terminal block pin assignments Refer to Wiring Inputs and Outputs on page 40 for common wiring configurations 4 To reduce emissions attach a Steward 28A0640 0A2 ferrite around the CC L...

Page 17: ...n the In Sight 7000 series vision system is configured for use with the CIO MICRO or CIO MICRO CC I O module the RS 232 TRANSMIT and RS 232 RECEIVE pins on the Breakout cable are disabled Use the I O...

Page 18: ...stem s acquisition trigger and high speed outputs CAUTION All cable connectors are keyed to fit the connectors on the vision system do not force the connections or damage may occur 1 Connect the I O M...

Page 19: ...module s PoE port could damage the I O module 1 Connect the Ethernet cable s M12 connector to the vision system s PoE connector 2 Connect the Ethernet cable s RJ 45 connector to the I O module s PoE p...

Page 20: ...ms Connect the Ethernet Cable The I O module s PoE port provides Ethernet connectivity to the In Sight 5000 series vision system CAUTION l All cable connectors are keyed to fit the connectors on the v...

Page 21: ...pport 1000 BaseT pass through operation If 1000 BaseT operation is required when using the In Sight 5600 series or In Sight 5700 series vision system you must connect a LAN cable from a Gigabit Ethern...

Page 22: ...damage may occur 1 Connect the I O Module cable s M12 connector to the vision system s 24VDC connector 2 Connect the I O Module cable s DB15 connector to the I O module s I O connector 3 Restore powe...

Page 23: ...ould damage the I O module Tip The space between the vision system connectors is limited If installing the Light cable to the In Sight 7000 series vision system it is recommended to connect the Light...

Page 24: ...ble Optional on page 17 l Unused wires can be clipped short or tied back using a tie made of non conductive material 1 Verify that the vision system s 24VDC power supply is unplugged and not receiving...

Page 25: ...oE port or from the network to which the I O module is connected via the LAN port l The connection between the I O module and the vision system is maintained when power is cycled Configure the I O Mod...

Page 26: ...l RS 232 Port 1 RS 232C port 4800 to 115 200 baud 8 data bits 1 stop bit RxD TxD and flow control RTS CTS XON XOFF I O Port In Sight Micro series DB15 I O providing TRIGGER TRIGGER HS OUT 0 HS OUT 1 a...

Page 27: ...F to 113 F Storage 10 C to 65 C 14 F to 149 F Humidity Operating and Storage 0 to 90 non condensing Altitude 2000m 6565ft Pollution Degree 2 Shock 30 G per IEC 68 2 27 Vibration 2 G per IEC 68 2 6 Re...

Page 28: ...nected directly or indirectly to a sensor such as a limit pressure or temperature sensor Refer to Wiring Inputs and Outputs on page 40 for common wiring configurations CAUTION All general purpose inpu...

Page 29: ...age 40 for common wiring configurations CAUTION All general purpose outputs share a common connection OUT COMMON Therefore all output devices must be the same either current sinking or current sourcin...

Page 30: ...tly or indirectly to a sensor such as a photo detector Refer to Wiring Inputs and Outputs on page 40 for common wiring configurations CAUTION When connecting the In Sight 7000 series vision system to...

Page 31: ...ed outputs which are optically isolated The high speed outputs can be used as either NPN current sinking or PNP current sourcing lines Specification Description Voltage 28VDC maximum through external...

Page 32: ...line rated at a maximum 100mA protected against over current short circuit and transients from switching inductive loads High current inductive loads require an external protection diode Delay12 5 s m...

Page 33: ...Blue 6 Receive Green 7 N A White Brown 8 N A Brown PoE Port The PoE port is an RJ 45 port that connects the I O module to the vision system providing the vision system with Ethernet and also provides...

Page 34: ...Port The RS 232 port is a DB9 port that provides serial communication to the vision system Pin Signal Name 1 No Connect 2 TxD 3 RxD 4 No Connect 5 GND 6 No Connect 7 CTS 8 RTS 9 No Connect 34 Specific...

Page 35: ...rted Do not connect anything to this port Pin Signal Name 1 24VDC1 2 TRIGGER 3 TRIGGER 4 HS OUT 0 5 HS OUT 1 6 Not Used 7 Not Used 8 24V Common2 9 Not Used 10 Not Used 11 Not Used 12 Not Used 13 Not U...

Page 36: ...an damage the connectors l When connecting the In Sight 7000 series vision system to the CIO MICRO or CIO MICRO CC I O module the I O module s TRIGGER TRIGGER HS OUT 0 HS OUT 1 and HS COMMON terminals...

Page 37: ...Pin Signal Name 22 OUT 2 23 OUT 1 24 OUT 0 25 OUT COMMON 37 Specifications...

Page 38: ...e information and specification details Recommended wiring is 16 22 AWG solid or stranded wire CAUTION The maximum torque that can be applied to the terminal block connectors is 0 1921 Nm 1 7 in lb Ap...

Page 39: ...nsional Drawings Note l All dimensions are in millimeters inches and are for reference purposes only l All specifications are for reference purpose only and may be changed without notice 39 Specificat...

Page 40: ...rpose outputs not high speed outputs l In Sight Micro vision system high speed outputs use HS COMMON for power with PNP or ground with NPN l HS COMMON is not used for high speed outputs with In Sight...

Page 41: ...se outputs share a common connection OUT COMMON Therefore all output devices must be the same either current sinking or current sourcing Mixing outputs with sinking and sourcing could damage the I O m...

Page 42: ...sor or PLC Sinks Current The In Sight Micro or In Sight 5000 series vision system s trigger input is energized by a 24VDC control signal from a photoelectric sensor or a PLC Note The vision system mus...

Page 43: ...rrent The In Sight Micro or In Sight 5000 series vision system s trigger input is energized by a 24VDC control signal from a photoelectric sensor or a PLC Note The vision system must be Online for the...

Page 44: ...Sinks Current The In Sight Micro or In Sight 5000 series vision system s I O input is energized by a 24VDC control signal from a PLC Note The vision system must be Online for the discrete inputs and...

Page 45: ...Current The In Sight Micro or In Sight 5000 series vision system s I O input is energized by a 24VDC control signal from a PLC Note The vision system must be Online for the discrete inputs and output...

Page 46: ...signal from a PLC Note l The power supplies for the vision system and I O module can be combined into a single power supply provided the single power supply meets the capacity requirements of the two...

Page 47: ...l signal from a PLC Note l The power supplies for the vision system and I O module can be combined into a single power supply provided the single power supply meets the capacity requirements of the tw...

Page 48: ...5000 Series I O Module Sinks Current The PLC input is energized by a 24VDC control signal switched by the I O module Note The vision system must be Online for the discrete inputs and outputs to funct...

Page 49: ...ries I O Module Sources Current The PLC input is energized by a 24VDC control signal switched by the I O module Note The vision system must be Online for the discrete inputs and outputs to function 49...

Page 50: ...I O module Note l The power supplies for the vision system and I O module can be combined into a single power supply provided the single power supply meets the capacity requirements of the two device...

Page 51: ...e I O module Note l The power supplies for the vision system and I O module can be combined into a single power supply provided the single power supply meets the capacity requirements of the two devic...

Page 52: ...and 5000 Series I O Module Sinks Current The pilot light or relay is energized by a 24VDC control signal switched by the I O module Note The vision system must be Online for the discrete inputs and ou...

Page 53: ...O Module Sources Current The pilot light or relay is energized by a 24VDC control signal switched by the I O module Note The vision system must be Online for the discrete inputs and outputs to functi...

Page 54: ...by the I O module Note l The power supplies for the vision system and I O module can be combined into a single power supply provided the single power supply meets the capacity requirements of the two...

Page 55: ...by the I O module Note l The power supplies for the vision system and I O module can be combined into a single power supply provided the single power supply meets the capacity requirements of the two...

Page 56: ...The In Sight Micro vision system supports high speed strobe output only on HS OUT 1 l A resistor may be required to reduce voltage to meet strobe controller electrical requirements l The vision system...

Page 57: ...by powering the strobe controller from a separate isolated power supply Note l The In Sight Micro vision system supports high speed strobe output only on HS OUT 1 l A resistor may be required to reduc...

Page 58: ...vision system supports high speed strobe output only on HS OUT 1 l A resistor may be required to reduce voltage to meet strobe controller electrical requirements l The vision system must be Online fo...

Page 59: ...by powering the strobe controller from a separate isolated power supply Note l The In Sight Micro vision system supports high speed strobe output only on HS OUT 1 l A resistor may be required to redu...

Page 60: ...eries vision system only NPN is supported HS COMMON is not used for high speed outputs with In Sight 5000 series vision systems The return must use 24V Common l A resistor may be required to reduce vo...

Page 61: ...Micro and 5000 Series Current Sourcing The In Sight Micro or In Sight 5000 series vision system s trigger input is energized by a 24VDC control signal from a photoelectric sensor or a PLC Note The vis...

Page 62: ...ight Micro or In Sight 5000 series vision system s trigger input is energized by a 24VDC control signal from a photoelectric sensor or a PLC Note The vision system must be Online for the discrete inpu...

Page 63: ...0640 0A2 ferrite around the CC Link wire bundle as close to the connector as possible l The CC Link network is daisy chained and requires a terminal resistor for the first and last devices in the chai...

Page 64: ...nected to a CC Link network Note l To reduce emissions attach a Steward 28A0640 0A2 ferrite around the CC Link wire bundle as close to the connector as possible l The vision system must be Online for...

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