ClimateMaster Tranquility Series Installation Operation & Maintenance Download Page 58

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C L I M AT E M A S T E R WAT E R - S O U R C E H E AT P U M P S

TSM/TSL Vertical Stack

R e v. : J a n u a r y 1 8 , 2 0 2 1

C l i m a t e M a s t e r Wa t e r-S o u rc e H e a t P u m p s

Hose Kit and Chassis Installation, Cont’d.

Step 3: Attach AHH or AHU hoses to the Chassis. Check

the swivel ends of the hoses (Figure 21). Washers must

be in the hose for water tight connection. Slide the

chassis part way into the cabinet. Match the WATER IN

(supply) hose to the WATER IN tube on the chassis and

the WATER OUT (Return) hose to the WATER OUT tube.

Position hose toward chassis, use gentle loop- see bend

radii Table 7. Hand tighten hose.

Figure 21

Washers

Do not bend hoses at less than the minimum bend radius

for the hose selected. Less than the minimum bend radius

may cause the hose to collapse, which reduces water flow

rate. Install an angle adapter to avoid sharp bends in the

hose when the radius falls below the required minimum.

Table 7: Hose Minimum Bend Radii

Hose Diameter

Minimum Bend Radii

1/2" (12.7)

2.5 (63.5)

3/4" (19.1)

4.5 (114.3)

1" (25.4)

5.5 (139.7)

CAUTION!

Corrosive system water requires corrosion

resistant fittings and hoses, and may require water treatment.

⚠

CAUTION!

⚠

CAUTION!

⚠

CAUTION!

Piping must comply with all applicable codes.

CAUTION!

Do not bend or kink supply lines or hoses.

⚠

CAUTION!

⚠

WARNING!

⚠

WARNING!

Under no circumstances should any part of the

hose itself be gripped or twisted by hand, pliers, channel

locks or any other tool. Leakage or bursting may occur!

Always use a back-up wrench when tightening the hose.

Step 4:

Chassis Installation - Check condensate pan is

free and on 4 rubber grommets

Install the Chassis as follows:

1. Slide Chassis fully into cabinet. Check hose for kinks,

do not allow less than minimum bend radius (see

table 7), pull chassis partway out, loosen hose and

reposition hose if needed, re-tighten.

2. Verify that both the shut-off valves are closed. See

Figure 20. (handle horizontal)

3. Verify riser stack has been pressure tested, and all

leaks have been repaired.

Flush system following the procedure in Preparation

for Start-up Section of this manual.

When the system is clean and flushed, open both

water shut off valves and check piping for leaks.

Repair all leaks before continuing.

6. Complete electrical connections between cabinet and

chassis. Connect wire harnesses hanging down from

under side of control box to chassis connections. (See

Figure22). Check that Molex connectors are snapped

together, pull gently on connector - do not pull on

wires.

⚠

WARNING!

⚠

WARNING!

Do Not open valves to chassis until system has

flushed and purged of air!

⚠

IMPORTANT!

⚠

IMPORTANT!

After the system has been filled and system

pump is started, all connections should be rechecked for

water leaks. ClimateMaster WILL NOT be responsible or

liable for damage caused by water leaks at any field water

connections!

Summary of Contents for Tranquility Series

Page 1: ...tion Recessed 29 Drywall Openings 30 31 Cabinet with G Panel Frames 32 Water Loop Heat Pump Applications 33 Ground Loop Heat Pump Applications 34 Ground Water Heat Pump Applications 35 36 Water Quality Standards 37 Electrical Wiring Line Voltage 38 ECM CV Blower Performance Data 39 Blower Performance Data TSM 40 46 Blower Performance Data TSL 47 53 Hybrid Blower Motor Correction Table 53 Electrica...

Page 2: ...LI MATE MASTER WATER SOURCE HEAT PUMPS TSM TSL Vertical Stack Rev Janu ar y 18 2021 ClimateMaster Water Source Heat Pumps 2 Table of Contents Cont d Troubleshooting Form 84 Warranty 85 Revision History 88 ...

Page 3: ...llation shall be in accordance with the regulations of ALL authorities having jurisdiction and MUST conform to all applicable codes It is the responsibility of the installing contractor to determine and comply with ALL applicable codes and regulations Dimensions shown are in inches and either mm or cm unless noted otherwise Inspection Upon receipt of the equipment carefully check the shipment agai...

Page 4: ...ONE BACK SMALL BACK LARGE FRONT SMALL FRONT LARGE TOP BACK SMALL TOP BACK LARGE TOP FRONT SMALL TOP FRONT LARGE TOP UNIT SIZE 09 18 TOP UNIT SIZE 15 16 TOP UNIT SIZE 24 36 TOP N A 12 X 12 14 X 14 16 X 16 N A 12 X 12 14 X 14 16 X 16 YES NO YES NO NO YES YES NO NO YES YES BACK FRONT TOP DISCHARGE OPTIONS BACK SMALL FRONT SMALL BACK LARGE FRONT LARGE BACK SMALL FRONT LARGE BACK LARGE FRONT SMALL BACK...

Page 5: ...IGHT 65 VOLTAGE UNIT SIZE SERIES E Top 1 9 SIDE DISCHARGE OPTIONS 0 NONE PREMIUM SEAL 1 and 2 FILTER RISER Riser Ball Valve Options 0 None 5 Standard Ball Valves M MPC L LON NO M M L L NO NO OPTION C D L M N R 1 2 4 3 S SURFACE R REMOTE W WALL SENSOR A ADA B A YES NO PSC STANDARD YES NO YES NO YES NO NO NO ECM CONSTANT VOLUME ECM CONSTANT TORQUE DXM2 ONLY NO YES NO YES NO YES NO YES YES A A W W R ...

Page 6: ...SCHARGE C SERIES 80 TSM NO YES C SERIES 88 TSM N P Q R S NONE BACK SMALL BACK LARGE FRONT SMALL FRONT LARGE TOP BACK SMALL TOP BACK LARGE TOP FRONT SMALL TOP FRONT LARGE TOP UNIT SIZE 09 18 TOP UNIT SIZE 15 16 TOP UNIT SIZE 24 36 TOP N A 12 X 12 14 X 14 16 X 16 N A 12 X 12 14 X 14 16 X 16 YES NO YES NO NO YES YES NO NO YES YES BACK FRONT TOP DISCHARGE OPTIONS BACK SMALL FRONT SMALL BACK LARGE FRON...

Page 7: ... 6 Chassis Will Ship In Cabinet S Standard 7 8 SWEAT 3 0 2 5 2 0 UNIT 09 E H G F AUTO FLOW REGULATOR US GPM CODE D C 5 8 SWEAT 4 0 3 5 UNIT 18 2 5 3 5 3 0 UNIT 12 UNIT 24 UNIT 30 UNIT 36 K P N M L 7 0 6 0 8 0 7 0 6 0 J 5 0 5 0 5 0 6 0 8 0 9 0 7 0 S STANDARD NO FLOW REGULATOR 4 0 3 5 UNIT 15 3 0 4 0 1 5 2 0 2 5 3 0 10 0 A Special 1 B Special 2 Etc E 265 60 1 G 208 230 60 1 A CXM B DXM2 2 CXM w MPC ...

Page 8: ...REVISION TSM TSL G PANEL 24 TYPE G DESCRIPTION Removable G 5 19 Return Air Panel L Style Hose Kit A V H R L 1 S F S 0 1 2 3 4 5 6 7 8 9 11 A 12 S 13 ACCESSORY VS RETURN AIR PANEL COLOR INSULATION TYPE STYLE REVISION LEVEL S STANDARD F 10 STANDARD S STANDARD UNIT WIDTH OPTION WIDTH 1 17 19 24 24 2 3 4 S STANDARD POLAR ICE W BRIGHT WHITE AVHRL L PANEL F FIBERGLASS TSM TSL 09 12 A CURRENT REVISION RE...

Page 9: ...UM POLAR ICE SW PAINTED ALUMINUM BRIGHT WHITE O 13 SPECIAL OPTIONS O STANDARD Always O Unless Special Option Quoted From Factory A 14 REVISION LEVEL A CURRENT Cabinet Stands Ship loose in bulk for field attachment 0 5 Accessory Cabinet Stand TSM TSL 01 7 0 8 0 10 0 9 CABINET SIZE ACST 1 2 3 4 ISO PAD FUTURE USE FUTURE USE 0 11 0 12 B 13 FUTURE USE FUTURE USE REVISION HEIGHT 6 0 17 x 17 1 19 x 19 2...

Page 10: ...80 cabinet supply return std 2 80 cabinet drain std 3 88 65 cabinet supply return std 4 88 65 cabinet drain std 5 80 cabinet supply return M S 6 80 cabinet drain M S 7 88 65 cabinet supply return M S 8 88 65 cabinet drain M S RISER LENGTH COPPER TYPE L L COPPER M M COPPER 6 3 1 1 2 1 25 3 1 5 0 CAP 5 2 5 4 2 6 3 B SPECIAL 2 Etc 9 Riser Extension Add On A 13 VALVE PACKAGE B STANDARD TOP BOTTOM NO S...

Page 11: ...63 x 8 0 270 x 203 Chassis Air Coil Air Coil Dimensions h x w in mm 28 x 12 625 711 x 321 28 x 14 711 x 356 30 x 18 762 x 457 Coax Volume Gallons Liters 0 26 98 0 36 1 4 0 60 2 3 Hose Size in 1 2 3 4 1 Weight Chassis lbs kg 110 50 117 53 123 56 125 57 186 84 190 86 192 87 80 Cabinet lbs kg 114 52 133 60 170 77 88 Cabinet lbs kg 128 58 148 67 185 84 Unit wiring diagrams available at www climatemast...

Page 12: ...5 x 184 9 5 x 7 12 241 x 180 10 63 x 8 0 270 x 203 Chassis Air Coil Air Coil Dimensions h x w in mm 28 x 12 625 711 x 321 28 x 14 711 x 356 30 x 18 762 x 457 Coax Volume Gallons Liters 0 26 98 0 36 1 4 0 60 2 3 Hose Size in 1 2 3 4 1 Weight Chassis lbs kg 110 50 117 53 123 56 125 57 186 84 190 86 192 87 65 Cabinet lbs kg 95 43 108 49 142 64 Unit wiring diagrams available at www climatemaster com S...

Page 13: ... w in mm 28 x 12 625 711 x 321 28 x 14 711 x 356 30 x 18 762 x 457 Coax Volume Gallons Liters 0 26 98 0 36 1 4 0 60 2 3 Hydronic Coil Volume Gallons Liters 0 08 0 30 0 61 2 31 0 77 2 91 Hose Size in 1 2 3 4 1 Weight Chassis lbs kg 132 60 181 83 228 104 65 Cabinet lbs kg 116 53 128 58 139 63 80 Cabinet lbs kg 129 59 142 65 156 71 88 Cabinet lbs kg 137 63 151 69 166 76 Unit wiring diagrams available...

Page 14: ...red until installation is complete and all plastering painting etc is finished and cleaned 4 Inspect all electrical connections Connections must be clean and tight at the terminals 5 If not ordered with factory configuration option configure supply air openings remove knockouts K O cut insulation and assemble duct angles Check to see if supply air openings size and location are correct with buildi...

Page 15: ...r diameter type and shutoff size are all variations See figure 2 for help in identifying riser and dimension to set riser run out Note dimension is from bottom of cabinet add if stand or thick isolation pads are used to get correct dimension from floor If local codes allow PVC drain risers may be used Description Supply and return risers can be straight transition up transition down bottom capped ...

Page 16: ...ack is assembled 9 Check all risers are correct diameter type valve size correctly positioned centered in slot plumb from top to bottom depth into swedge correct run outs at correct height and shutoff valve handles are parallel with the side of cabinet see Figure 2 10 Braze all joints with high temperature alloy like Phoscopper or Silfos DO NOT use soft solder 50 50 60 40 or 85 15 low temperature ...

Page 17: ...et assembly to the floor on at least two sides using sheet metal angles Additional anchorage may be provided by installing brackets at the top of the cabinet 6 DO NOT attach drywall studs to cabinet When all units on a riser are anchored into place complete riser joints as follows a Verify that all riser joints are vertically aligned and that risers penetrate 1 to 2 25 to 50 into the swaged joint ...

Page 18: ...turn air is required to enter the unit through openings in a stud wall supply and field install an optional duct Seal duct against the return air grille Add a blockoff above and below the chassis to ensure that all air entering the unit passes through the filter and refrigerant to air coil Sheet metal ductwork must not be attached to the cabinet A canvas type flexible connection should be used bet...

Page 19: ...ize Valve FPT D1 D2 09 12 1 2 13 D3 D4 15 18 3 4 19 D5 D6 D7 24 30 36 1 25 1 00 Min 25 2 50 Max 63 RA Side Model D2 Size 12 Style 5 Tag _ Riser Number _ S R D Slot Riser DIA Top Bottom DIA Placement Valve Size Riser and Cabinet Installation Cont d Figure 2 Riser Placement Figure 3 Riser Setting Detail Figure 4 Riser or Extension Insertion Figure 5 Suggested Floor Markings Change data for your unit...

Page 20: ... outs are factory brazed 4 All risers are factory pressure tested 5 Standard riser diameters are nominal 1 1 1 2 2 and 3 Please consult the factory on pricing for nominal 4 water tubing 6 Copper Type M and L available 4 L only 7 Drain riser insulated standard Insulation is optional for supply and return 8 Leader riser For follower cabinet riser ball valve assemblies 12 of straight copper are provi...

Page 21: ...S and Return R risers may have moved during shipping Check they must be 3 76 above top of cabinet Loosen straps and readjust any if needed then re tighten After riser stack is completed and secured to building structure straps can be removed 3 When risers are attached at the factory p trap drain hose is attached and clamped at cabinet drain pan and drain riser When risers are field provided or shi...

Page 22: ...to cabinet so clamp is always accessible Field connect hoses in both cabinets supply to supply and return to return Cabinet supply is closest to corner chassis supply is on left facing air coil Field braze valve package on follower side shutoff with tubing so shutoff is inside the cabinet Follower Cabinet Riser Pads 4 Note 4 Notes 1 Contractor must meet all fire code requirements 2 Size riser diam...

Page 23: ... Note 8 Notes 1 Dimensions shown are in inches and either mm or cm unless noted otherwise 2 Style refers to cabinet model digit 9 riser location 3 Return air side is the front of the cabinet 4 Supply riser is closest to corner 5 Drain is not centered on D1 D4 09 18 cabinets 6 Slots allow for riser stack expansion and contraction 7 Supply and return riser stub outs are 39 75 1100 from bottom of cab...

Page 24: ...ise 2 Style refers to cabinet model digit 9 riser location 3 Return air side is the front of the cabinet 4 Supply riser is closest to corner 5 Drain is not centered on all cabinet sizes 6 Slots allow for riser stack expansion and contraction 7 Supply and return riser stub outs are 39 75 1100 from bottom of cabinet and is not centered vertically in slot Drain Run out is 3 12 79 from bottom of cabin...

Page 25: ...ave front large discharge Notes OPTIO N B C D E F G H A 0 DISCHARGE NONE RIGHT SMALL RIGHT LARGE LEFT SMALL LEFT LARGE SIDE DISCHARGE OPTIONS RIGHT SMALL LEFT SMALL RIGHT LARGE LEFT LARGE RIGHT SMALL LEFT LARGE RIGHT LARGE LEFT SMALL DIGIT 12 OPTION B C D E F G H J A 0 K L M DISCHARGE C SERIES 80 TSM C SERIES 88 TSM N P Q R S NONE BACK SMALL BACK LARGE FRONT SMALL FRONT LARGE TOP BACK SMALL TOP BA...

Page 26: ...sure that the grille flange rests against the drywall covering the cabinet Do not caulk Secure the grille to the drywall with the screws provided Unit Size Single Discharge Double Discharge Triple Discharge TSM09 12 x 12 305 x 305 12 x 6 305 x 152 N A TSM12 12 x 12 305 x 305 12 x 6 305 x 152 N A TSM15 12 x 12 305 x 305 12 x 6 305 x 152 12 x 6 305 x 152 TSM18 N A 12 x 12 305 x 305 12 x 6 305 x 152 ...

Page 27: ...uce a smooth finished surface 7 Unobstructed area for required air flow Removable Inner Panel Fixed Frame D 58 50 75 F G 50 E Return Air Panel Cabinet Cabinet Cabinet Top View Front View Shim if needed Screw 4 TYP 8 From bottom of cabinet 6 A C RO RO Rough Opening B Steel Stud 31 2 web Continuous Bottom Track Foam Frame Note 7 Note 5 Corner Bead Caulk Gap 1 8 Drywall NOTICE Frame is attached to st...

Page 28: ... 00 432 19 25 489 24 25 616 24 610 19 483 17 432 17 25 438 19 50 495 24 50 622 Front of Cabinet Inner Panel Typical Cabinet with G Panel Installation NOTICE Seal between studs and cabinet flanges with weather tight foam material to prevent wall cavity air from infiltrating unit or room Notes 1 Dimensions shown are in inches and either mm or cm unless noted otherwise 2 Cabinet configuration will de...

Page 29: ...ions are inches mm with all nominal 2 x 4 studs being 1 5 38 x 3 5 89 G Style Return Air Panel 6 00 152 Note 8 9 DRYWALL 5 8 16 CABINET TOP VIEW 3 1 2 89 It is recommended to leave 2 51 minimum clearance on both sides for removing panel X Seal Gap 4 Sides X Frame Outside Drywall C 57 1 2 1460 R O 5 7 8 149 Floor 12 1 4 311 28 5 8 727 Order seperately Refer to the IOM packaged with the motorized da...

Page 30: ...thermostat Notes 1 and 3 1461 57 24 622 24 25 616 Notes 4 and 5 One or two layers of drywall Set studs accordingly For cabinets with surface mount thermostat For cabinets with remote thermostat Opening 16 x 16 For Supply Air Grille A816GASS1616OA cut opening for your grille Drywall Openings for sizes 15 18 and G Panel on floor Cabinet Figure 8 Cabinet Figure 9 Drywall Openings for sizes 24 36 and ...

Page 31: ...pply Air Ductwork Customer Supplied Canvas Type Flex Boot Customer Supplied 1650 65 Drywall Openings for 65 Cabinets and G Return Air Panel Cabinet Figure 10 Notes 1 Optional factory installed whips Model Digit 13 end with 9 pin molex connector 2 Field supplied 2x4 Box must be a type that the side can be removed so molex can be put inside Position box horizontal or vertical for thermostat 3 Option...

Page 32: ...27 If cabinet is on floor Drywall opening for G frame R O FRONT VIEW Models Frame A For 09 12 For 15 18 48A0100N51 19 5 8 498 For 24 36 48A0100N52 24 3 8 620 Notes 1 All units with outside air option must use motorized air damper Damper to be closed when unit not operating 2 Duct can be on right or left side 3 On all installations mixed return air to unit must be 45 F 7 C to 95 F 35 C and not exce...

Page 33: ... The flow rate is usually set between 2 25 and 3 5 gpm per ton 2 9 and 4 5 l m per kW of cooling capacity ClimateMaster recommends 3 gpm per ton 3 9 l m per kW for most applications of water loop heat pumps Water loop heat pump cooling tower boiler systems typically utilize a common loop maintained between 60 and 90 F 16 32 C The use of a closed circuit evaporative cooling tower with a secondary h...

Page 34: ...for water quality requirements Scaling potential should be assessed using the pH Calcium hardness method If the pH 7 5 and the calcium hardness is less than 100 ppm scaling potential is low If this method yields numbers out of range of those listed the Ryznar Stability and Langelier Saturation indecies should be calculated Use the appropriate scaling surface temperature for the application 150 F 6...

Page 35: ... A monitoring plan should be implemented in these probable scaling situations Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced in Table 3 Expansion Tank and Pump Use a closed bladder type expansion tank to minimize mineral formation due to air exposure The expansion tank should be sized to provide at least one minute continuous run ...

Page 36: ... damage to the unit and voiding your warranty See Low Water Temperature Cutout Selection in this manual for details on the low limit setting NOTICE Ground water applications for commercial buildings with more than 2 3 units should include a plate frame heat exchanger to isolate the heat pumps from the ground water and confine heat exchanger cleanings to one location and lessen maintenance Direct u...

Page 37: ...loy bronze or brass cast components are OK to 0 5 ppm Ammonia ion as hydroxide chloride nitrate and sulfate compounds All 0 5 ppm Maximum Maximum Allowable at maximum water temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion and Clogging Particulate Size and ...

Page 38: ...able at www climatemaster com Select Commercial Professional Literature Wiring Diagrams Blower Speed Selection Units with PSC or ECM CT Motor PSC Permanent Split Capacitor blower fan speed can be changed by moving the speed tap wires on the fan motor terminal block See Figure 12 Note Check blower table 5a 5n must maintain minimum CFM for your external static Blower Speed Selection Units with ECM C...

Page 39: ...pressors Tranquility Model Setting Cooling Mode Heating Mode Dehumid Mode Continuous Fan Only Mode Fan Motor Stage 1 Fan Motor Stage 2 Fan Motor Stage 1 Fan Motor Stage 2 Fan Motor Stage 1 Fan Motor Stage 2 TSM L09 Default 250 350 250 350 250 300 250 Min 250 250 250 250 250 250 250 Max 400 400 400 400 400 400 400 TSM L12 Default 300 400 300 400 300 350 300 Min 300 300 300 300 300 300 300 Max 500 5...

Page 40: ... 2 0 3 1 RPM 680 Power W 20 CFM 250 2 RPM 760 870 Power W 27 30 CFM 290 270 3 RPM 930 1000 1100 1180 Power W 43 47 51 54 CFM 370 340 320 290 4 RPM 1010 1070 1160 1240 Power W 54 58 62 66 CFM 410 380 360 330 ECM Constant Volume CFM 0 0 0 1 0 2 0 3 250 RPM 680 830 960 1120 Power W 22 30 38 47 300 RPM 780 920 1060 1200 Power W 29 38 48 58 350 RPM 890 1020 1160 1280 Power W 40 50 62 73 400 RPM 990 111...

Page 41: ... 760 Power W 61 CFM 300 Medium RPM 830 930 Power W 74 69 CFM 340 320 High RPM 1030 1090 1120 Power W 90 85 79 CFM 450 420 360 ECM Constant Torque Speed Tap 0 0 0 1 0 2 0 3 1 RPM 800 Power W 29 CFM 320 2 RPM 870 960 1050 Power W 40 44 48 CFM 360 340 310 3 RPM 960 1040 1130 1220 Power W 59 63 67 71 CFM 410 390 370 350 4 RPM 1030 1110 1190 1280 Power W 78 82 87 91 CFM 450 430 420 400 ECM Constant Vol...

Page 42: ...Power W 183 177 172 166 CFM 520 500 480 450 High RPM 810 860 900 950 Power W 224 215 205 196 CFM 650 640 610 570 ECM Constant Torque Speed Tap 0 0 0 1 0 2 0 3 1 RPM 590 Power W 41 CFM 430 2 RPM 660 710 760 810 Power W 49 59 59 59 CFM 500 460 410 370 3 RPM 760 800 840 890 Power W 77 77 77 86 CFM 600 570 520 480 4 RPM 780 830 870 910 Power W 92 92 103 103 CFM 620 600 560 520 5 RPM 870 900 940 990 Po...

Page 43: ...182 176 170 165 CFM 520 500 470 440 High RPM 750 790 840 900 Power W 221 212 203 194 CFM 660 630 600 570 ECM Constant Torque Speed Tap 0 0 0 1 0 2 0 3 1 RPM 650 Power W 57 CFM 460 2 RPM 730 760 810 Power W 70 80 80 CFM 530 500 470 3 RPM 790 820 870 920 Power W 97 97 107 107 CFM 580 550 520 490 4 RPM 880 920 950 1000 Power W 137 137 147 147 CFM 650 630 600 580 5 RPM 950 990 1030 1070 Power W 177 17...

Page 44: ...0 820 Power W 236 227 217 208 CFM 690 670 640 590 High RPM 710 760 820 880 Power W 297 285 272 260 CFM 860 840 810 770 ECM Constant Torque Speed Tap 0 0 0 1 0 2 0 3 1 RPM 640 690 730 Power W 62 68 76 CFM 710 660 600 2 RPM 690 730 780 850 Power W 89 97 102 109 CFM 820 770 720 670 3 RPM 740 780 830 890 Power W 120 129 134 143 CFM 930 880 830 790 4 RPM 830 880 920 Power W 169 173 185 CFM 990 950 910 ...

Page 45: ...95 CFM 1010 980 940 880 Medium RPM 920 910 940 970 Power W 385 365 345 325 CFM 1100 1070 1020 960 High RPM 1090 Power W 422 CFM 1240 ECM Constant Torque Speed Tap 0 0 0 1 0 2 0 3 1 RPM 770 770 800 Power W 105 113 118 CFM 880 830 780 2 RPM 860 840 880 940 Power W 151 158 165 170 CFM 1000 960 920 900 3 RPM 950 920 960 1000 Power W 210 217 225 229 CFM 1140 1100 1070 1030 4 RPM 1000 1040 1060 Power W ...

Page 46: ...70 990 1020 Power W 363 344 324 305 CFM 1080 1040 980 910 High RPM 1050 1090 1120 1150 Power W 468 441 415 389 CFM 1340 1280 1190 1090 ECM Constant Torque Speed Tap 0 0 0 1 0 2 0 3 1 RPM 880 910 950 Power W 131 132 141 CFM 990 950 910 2 RPM 970 1010 1050 1090 Power W 191 193 199 209 CFM 1130 1100 1080 1040 3 RPM 1070 1110 1150 1170 Power W 267 269 276 288 CFM 1280 1260 1240 1190 4 RPM 1190 1210 12...

Page 47: ...1160 1230 1320 1390 1500 Power W 58 62 66 70 75 79 CFM 380 360 330 310 280 260 3 RPM 1230 1310 1390 1440 1530 1590 1650 Power W 79 84 88 92 97 101 105 CFM 400 380 360 340 320 290 270 4 RPM 1470 1480 1550 1630 1680 Power W Operation not recommended 108 113 117 122 126 CFM 410 390 370 360 340 ECM Constant Volume CFM 0 1 0 2 0 3 0 4 0 5 0 6 360 340 250 RPM 810 950 1100 1230 1370 1490 1560 1640 Power ...

Page 48: ...1 151 151 CFM 520 470 390 ECM Constant Torque Speed Tap 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 1 RPM 1070 1140 1230 1320 1400 Operation not recommended Power W 66 70 74 78 82 CFM 410 380 360 330 310 2 RPM 1140 1190 1280 1370 1430 1510 1580 Power W 54 58 61 65 69 73 77 CFM 450 420 400 380 360 330 310 3 RPM 1190 1240 1320 1400 1450 1530 1590 1660 Power W 79 83 87 91 96 100 104 108 CFM 480 460 440 420 400 3...

Page 49: ... 3 0 4 0 5 0 6 0 7 0 8 1 RPM 720 770 810 870 Operation not recommended Power W 66 70 74 79 CFM 560 520 480 430 2 RPM 770 810 850 910 960 Power W 79 83 87 92 98 CFM 610 570 540 500 450 3 RPM 820 860 890 930 990 1040 Power W 95 101 104 110 114 121 CFM 660 630 600 540 500 460 4 RPM 850 900 910 970 1010 1070 1120 Power W 107 111 117 123 128 134 141 CFM 690 670 630 600 560 520 470 5 RPM 960 1010 1050 1...

Page 50: ...p 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 1 RPM 750 800 850 880 Power W 73 77 82 87 Operation not recommended CFM 590 550 500 450 2 RPM 820 860 910 960 990 1030 Power W 95 99 105 110 115 119 CFM 660 630 590 540 500 460 3 RPM 890 930 960 1040 1060 1090 1130 1200 Power W 123 127 132 138 144 149 154 158 CFM 730 700 670 640 590 550 520 490 4 RPM 970 1000 1080 1110 1140 1170 1220 Power W 148 152 158 164 170 17...

Page 51: ... 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 1 RPM 680 720 770 820 870 930 Power W 110 117 123 131 138 146 CFM 840 800 760 720 670 630 2 RPM 730 770 810 860 910 960 1020 1080 Power W 145 153 160 167 175 183 192 199 CFM 940 900 860 830 790 750 710 670 3 RPM 900 950 1000 1050 1100 Power W 212 219 227 236 246 CFM 940 900 870 830 790 4 RPM Operation not recommended 1080 1120 Power W 285 294 CFM 940 900 5 RPM Power ...

Page 52: ...Power W 395 369 343 CFM 1120 1010 890 ECM Constant Torque Speed Tap 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 1 RPM 810 840 870 910 950 1000 1050 1090 Power W 177 185 194 203 212 221 229 236 CFM 1040 1000 960 920 880 850 810 770 2 RPM 850 890 920 960 990 1040 1090 1130 Power W 220 229 237 247 257 266 275 283 CFM 1110 1080 1050 1010 970 940 910 880 3 RPM Operation not recommended 1070 1110 1150 1180 Power W ...

Page 53: ...0 Power W 193 201 211 221 231 239 CFM 1080 1050 1020 980 950 910 2 RPM 920 950 970 1010 1060 1090 1140 1170 Power W 265 273 282 294 305 316 326 335 CFM 1220 1190 1150 1130 1100 1060 1030 1000 3 RPM 1020 1040 1070 1110 1140 1180 1220 1250 Power W 361 369 377 387 401 414 426 428 CFM 1370 1340 1310 1290 1260 1230 1200 1160 4 RPM 940 970 1010 1050 1070 1150 Power W 315 322 332 341 351 430 CFM 1240 123...

Page 54: ...ntrol allows the field selection of low water or water antifreeze solution temperature limit by clipping jumper JW3 which changes the sensing temperature as sociated with thermistor LT1 Note that the LT1 thermistor is located on the refrigerant line between the coaxial heat exchanger and expansion device TXV Therefore LT1 is sensing refrigerant temperature not water temperature which is a better i...

Page 55: ... and local electrical codes Wiring shown with dashed lines must be field supplied and field installed UNIT JUNCTION BOX L1 L2 GND R C C G Y H Y2 O R G Y O 24 Vac Thermostat PDB DXM2 Line Voltage Digital 2 Heat 2 Cool MCO or ACO Will provide auto speed change for CXM connect Y2 to blower relay coil see unit wire diagram Table 6 Recommended Thermostat Wire Sizes WARNING Disconnect electrical power s...

Page 56: ... contact somewhere else 3 Inspect all electrical connections Connections must be clean and tight at the terminals 4 Replace any panels or covers removed for steps 2 4 The chassis is now ready for installation Always keep chassis upright Figure 16 Figure 15 Figure 17 Control Box Cover Removed Figure 18 Enclosure Removed CXM DXM2 Transformer Water High Pressure Switch RV TXV NPSH BPPT Male Fitting f...

Page 57: ...ff Location Shown Supply water in Return water out Closed Position Open Position WARNING WARNING Under no circumstances should any part of the hose itself be gripped or twisted by hand pliers channel locks or any other tool Leakage or bursting may occur Wrenches are used on pipe threads only Hand tighten swivel connections WARNING WARNING Do Not Remove Valve or loosen valve union nut without first...

Page 58: ...ld any part of the hose itself be gripped or twisted by hand pliers channel locks or any other tool Leakage or bursting may occur Always use a back up wrench when tightening the hose Step 4 Chassis Installation Check condensate pan is free and on 4 rubber grommets Install the Chassis as follows 1 Slide Chassis fully into cabinet Check hose for kinks do not allow less than minimum bend radius see t...

Page 59: ...wer between the cabinet and chassis is properly connected f Assure that the unit drain is properly positioned secured and not blocked g Verify that the nuts used to secure the blower assembly to the fan deck are tight h Check that chassis is fully inserted front to back side gap equal and chassis is centered in cabinet i After the system has been filled and system pump is started all connections s...

Page 60: ...and connect the ends of the hoses with the factory riser flush adapter from AFL5751 For sweat shutoffs one AHU hose can be used 4 Flush solution through supply riser Note The solution passes through the top floor connection down the return riser 5 When the building has more than 10 floors connect the supply and return runouts on the top two floors to divide the water flow and reduce pressure drop ...

Page 61: ...ed to R Clipped AL2 dry contact no connection DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field selection to disable the UPS feature On Enabled Off Disabled DIP switch 2 Stage 2 Selection provides selection of whether compressor has an on delay I...

Page 62: ...r normally open Not Clipped LP normally closed Clipped LP normally open ECM Motor Option Jumpers Set at Factory For TSM09 and 12 switch ECM motor set AO 1 jumper to PWM DIP Switches Note In the following field configuration options DIP switches should only be changed when power is removed from the DXM2 control DIP Package 1 S1 DIP Package 1 has 8 switches and provides the following setup selection...

Page 63: ... when LT1 is above the temperature specified by the setting of DIP 1 8 Below DIP 1 8 setting the compressor is not used and the control goes into emergency heat mode staging on EH1 and EH2 to provide heating On normal Off Boilerless operation DIP 2 1 DIP 2 2 DIP 2 3 ACC1 Relay Option On On On Cycle with fan Off On On Digital NSB On Off On Water Valve slow opening On On Off OAD Off Off Off Reheat O...

Page 64: ...ure fault If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure loss of charge fault The low pressure switch input is bypassed for the initial 120 seconds of a compressor run cycle Water coil low temperature LT1 The LT1 thermistor temperature must be below the selected low temperature limit setting for 30 continuous seconds during a com...

Page 65: ...il all inputs and safety controls are checked for normal conditions The compressor will have a 5 minute anti short cycle delay at power up The first time after power up that there is a call for compressor the compressor will follow a 5 to 80 second random start delay After the random start delay and anti short cycle delay the compressor relay will be energized On all subsequent compressor calls th...

Page 66: ...dicates the maximum and minimum ranges of the unit For more specific unit performance reference the product catalog the submittal data sheets or contact your supplier for assistance Table 11 Building Commissioning Limits BUILDING COMMISSIONING ALL TSM MODELS Cooling F C Heating F C AMBIENT MIN MAX DB 45 110 7 43 40 85 4 5 29 RETURN AIR MIN DB WB 60 45 16 7 40 4 5 RETURN AIR MAX DB WB 100 83 38 28 ...

Page 67: ...purged from the system Air in the system can cause poor operation or system corrosion Cooling tower boiler Check equipment for proper set points and operation Standby pumps Verify that the standby pump is properly installed and in operating condition System controls Verify that system controls function and operate in the proper sequence Low water temperature cutout Verify that low water temperatur...

Page 68: ...at to cool and set temperature for 5 degrees lower than room temperature It may take up to 5 minutes for compressor to start Test mode will reduce safety time delay Run 5 minutes minimum after compressor starts before taking data b Air leaving should be 10 to 25 F 5 5 and 14 C lower than entering air Check air coil if humidity is over 50 coil face should be damp but not icing up c Water temperatur...

Page 69: ...3 16 18 20 18 19 2 25 138 146 420 445 155 170 108 112 56 60 8 10 11 13 12 13 18 19 3 0 138 146 405 432 151 166 108 112 57 61 8 10 10 11 9 10 18 19 120 1 5 144 153 549 583 186 201 128 132 58 62 7 8 15 17 17 19 17 18 2 25 143 153 525 557 181 196 126 130 58 62 7 8 12 14 11 13 17 18 3 0 143 152 511 543 180 195 126 130 57 61 8 9 11 13 9 10 17 18 Entering Water Temp ºF Water Flow GPM Cooling Heating Suc...

Page 70: ... 219 233 117 132 57 61 47 51 12 17 12 16 13 15 21 22 104 108 339 361 148 163 38 42 80 84 9 11 13 21 8 9 30 31 3 0 119 129 209 224 117 132 57 61 44 48 13 18 11 15 10 11 21 22 107 122 342 369 149 164 39 43 80 84 9 11 13 20 6 7 31 32 70 1 5 132 139 311 329 128 143 82 86 53 57 9 12 12 15 19 21 20 21 130 135 367 392 148 163 48 52 85 89 9 11 13 21 14 16 35 37 2 25 131 137 287 306 126 141 79 83 51 55 10 ...

Page 71: ...10 18 19 120 1 5 148 152 533 543 195 210 127 131 61 65 9 11 9 11 15 17 17 18 2 25 150 155 513 523 187 202 126 130 61 65 8 10 7 9 10 12 17 18 3 0 147 152 502 512 183 198 125 129 60 64 9 11 7 9 8 10 17 18 Entering Water Temp ºF Water Flow GPM Cooling Heating Suction Pressure PSIG Discharge Pressure PSIG Discharge Temp ºF LT1 Temp ºF LT2 Temp ºF Super heat Sub cooling Water Temp Rise ºF Air Temp Drop...

Page 72: ...1 2 9 2 8 2 6 TSM L12 1 5 2 1 1 5 1 4 1 3 1 3 2 3 4 3 3 1 2 9 2 8 2 6 3 0 7 0 5 1 4 8 4 6 4 4 TSM L15 1 9 0 6 0 4 0 4 0 3 0 3 2 8 1 4 0 9 0 8 0 7 0 7 3 8 2 3 1 4 1 3 1 2 1 1 TSM L18 2 3 0 6 0 4 0 4 0 4 0 3 3 4 1 6 1 1 1 0 0 9 0 9 4 5 2 8 2 0 1 8 1 6 1 5 TSM L24 3 0 1 0 0 7 0 7 0 6 0 6 4 5 2 1 1 5 1 4 1 2 1 2 6 0 3 6 2 4 2 2 2 1 1 9 TSM L30 3 8 1 3 1 0 0 9 0 8 0 8 5 6 2 9 2 0 1 9 1 8 1 7 7 5 5 0 3 ...

Page 73: ...___ Date _______________________________________Sales Order No ____________________________________ In order to minimize troubleshooting and costly system failures complete the following checks and data entries before the system is put into full operation Fan Motor Description Value PSC Speed Tap CT ECM Speed Tap CV ECM CFM Setting Temperatures Circle F or C Antifreeze __________Type __________ Pr...

Page 74: ...rovide consistent washing of these filters in the opposite direction of the normal air flow once per month using a high pressure wash similar to those found at self serve car washes Condensate Drain In areas where airborne bacteria may produce a slimy substance in the drain pan it may be necessary to treat the drain pan chemically with an algaecide approximately every three months to minimize the ...

Page 75: ...oper temperature limit setting 30 F vs 10 F 1 C vs 12 C Normal airside applications will require 30 F 1 C only X X Bad thermistor Check temp and impedance correlation per chart Y Y Condensate Fault Code 6 X X Blocked drain Note Check for blockage and clean drain X X Improper trap Check trap dimensions and location ahead of vent X Poor drainage Check for piping slope away from unit Check slope of u...

Page 76: ... Check superheat and subcooling Re weigh in charge X X Non condensables in system Vacuum system and re weigh in charge X X Restricted metering device Check superheat and subcooling per chart Replace Low Suction Pressure X Reduced water flow in heating Check pump operation or water valve operation setting Plugged strainer or filter Clean or replace Check water flow Adjust to proper flow rate X Wate...

Page 77: ...6 P11 2 X 4 SURFACE BOX ON CABINET HARNESSES ARE PART OF MOTOR 2 PIN is not connected 11B0100N19 30 USED ONLY ON 30 36 11B0100N08 30 USED ONLY ON 9 24 Note 5 Red Yellow Blue Orange Brown Gray White Violet 1 2 3 4 5 6 7 8 12 PIN 11B0100N11 12 FOR ADA ONLY 72 Notes 1 Remove harness that is on service tool 2 A91558 Thermostat connect to ADA Panel Remote cabinet whip or Surface box on cabinet Number o...

Page 78: ... SERVICE TOOL 11B0100N27 Note 1 36 2 X 4 SURFACE BOX ON CABINET 11B0100N19 30 USED ONLY ON 30 36 11B0100N08 30 USED ONLY ON 9 24 Note 5 Red Yellow Blue Orange Brown Gray White Violet 1 2 3 4 5 6 7 8 12 PIN 11B0100N11 12 FOR ADA ONLY 72 Note 3 Notes 1 Remove harness that is on service tool 2 A91558 Thermostat connect to ADA Panel Remote cabinet whip or Surface box on cabinet Number of wires will va...

Page 79: ...tion Make Connect Here Red Yellow Blue Orange Brown Gray White Violet 1 2 3 4 5 6 7 8 P2 12 PIN 11B0100N11 S11S0021N02 04 06 Cabinet Whip 15 25 35 Ft 2 Molexs not included 12 FOR ADA ONLY 11B0100N15 30 Surface Mount Option Only 11B0100N14 12 Remote No Whip Option Only 2 X 4 SURFACE BOX ON CABINET Note 2 72 Chassis Bracket Behind Air Coil 36 72 Notes 1 A91558 Thermostat connect to ADA Panel Remote ...

Page 80: ...own Gray White Violet 1 2 3 4 5 6 7 8 11B0100N15 30 Surface Mount Option Only 11B0100N14 12 Remote No Whip Option Only 2 X 4 SURFACE BOX ON CABINET 12 FOR ADA ONLY S11S0021N02 04 06 Cabinet Whip 15 25 35 Ft 2 Molexs not included Chassis Bracket Behind Air Coil 72 Notes 1 Remove harness that is on service tool 2 A91558 Thermostat connect to ADA Panel Remote cabinet whip or Surface box on cabinet Nu...

Page 81: ...ICE TOOL 11B0100N27 Note 1 36 2 X 4 SURFACE BOX ON CABINET 11B0100N19 30 USED ONLY ON 30 36 11B0100N08 30 USED ONLY ON 9 24 Note 5 Red Yellow Blue Orange Brown Gray White Violet 1 2 3 4 5 6 7 8 12 PIN 11B0100N11 12 FOR ADA ONLY 72 Note 3 Notes 1 Remove harness that is on service tool 2 A91558 Thermostat connect to ADA Panel Remote cabinet whip or Surface box on cabinet Number of wires will vary 3 ...

Page 82: ... Mount Option Make Connect Here Red Yellow Blue Orange Brown Gray White Violet 1 2 3 4 5 6 7 8 P2 12 PIN 11B0100N11 S11S0021N02 04 06 Cabinet Whip 15 25 35 Ft 2 Molexs not included 12 FOR ADA ONLY 11B0100N15 30 Surface Mount Option Only 11B0100N14 12 Remote No Whip Option Only 2 X 4 SURFACE BOX ON CABINET Note 2 72 Chassis Bracket Behind Air Coil 36 33 Notes 1 A91558 Thermostat connect to ADA Pane...

Page 83: ... Option Make Connect Here Red Yellow Blue Orange Brown Gray White Violet 1 2 3 4 5 6 7 8 P2 12 PIN 11B0100N11 S11S0021N02 04 06 Cabinet Whip 15 25 35 Ft 2 Molexs not included 12 FOR ADA ONLY 11B0100N15 30 Surface Mount Option Only 11B0100N14 12 Remote No Whip Option Only 2 X 4 SURFACE BOX ON CABINET Note 2 72 Chassis Bracket Behind Air Coil Notes 1 A91558 Thermostat connect to ADA Panel Remote cab...

Page 84: ... Water Out Pres 9a Press Drop 9b Flow Rate Return Air Temp Supply Air Temp Heat of Extraction Absorption or Heat of Rejection HE or HR Flow Rate x Temp Diff x Fluid Factor s e t o N n o i t p i r c s e D Temp Diff Heating Cooling Water to Air Units COMPRESSOR DISCHARGE SUCTION EXPANSION VALVE FILTER DRIER REVERSING VALVE HEATING POSITION COOLING POSITION 1 COAX 5 10 11 9 7 8 6 4 3 2 LT2 LT1 HEATIN...

Page 85: ...ent or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or replace the same which is incurred as a result of a defective part covered by CM s Limited Express Warranty 2 The costs of labor refrigerant materials or service incurred in removal of the defective par...

Page 86: ...C LI MATE MASTER WATER SOURCE HEAT PUMPS TSM TSL Vertical Stack Rev Janu ar y 18 2021 ClimateMaster Water Source Heat Pumps 86 Notes ...

Page 87: ...climatemaster com 87 TSM TSL Vertical Stack Rev Janu ar y 18 2021 TH E SMART SOLUTION FOR ENERGY EFFICI E N CY Notes ...

Page 88: ... Figure 16 Added Pages 10 12 Physical Data Updated 11 13 20 Combined TSM TSL Product Installation Operations Manuals ECM blower tables updates Changed naming convention of master slave cabinets to leader follower cabinets Various text and figure reference updates New Document Part created when the two documents were merged 06 15 20 Coax pressure drop table Updated 03 12 19 Pages 29 35 Updated page...

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