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Instruction Manual

AFQevo

11�- TECHNICAL FEATURES

Mains voltage

Rated voltage Un

AFQe-3W

AFQe-4W

230 ... 480 Vac

F-F

± 10%

230 ... 400 Vac

F-F

± 10%

Frequency Fn

50 / 60 Hz

± 5%

Maximum THD V

25 %

Earthing system

TN, TT

Power: AFQe-xxx-030M

Maximum consumption

1050 W

Maximum power

20700 VA

Maximum current (phase)

30 A

RMS

Maximum current (neutral)

90 A

RMS

Crest factor (current)

2:1

Power: AFQe-xxx-100R

Maximum consumption

4000 W

Maximum power

69000 VA

Maximum current (phase)

100 A

RMS

Maximum current (neutral)

300 A

RMS

Crest factor (current)

2:1

Power: AFQe-xxx-100C and AFQe-xxx-200C

Rated insulation voltage Ui

480 V

Impulse withstand voltage Uimp

4kV, CAT III Clase 1

Rated current (phase)

na phase

AFQe-xxx-100C

AFQe-xxx-200C

100 A

200 A

Rated current (neutral) I

na neutral

300 A

600 A

Short-time withstand current Icw

3.5 kA 1 second

Peak current Ipk

80 kA peak

Rated conditional short-circuit current Icc

40 kA

Simultaneity RDF

Maximum consumption

AFQe-xxx-100C

AFQe-xxx-200C

4000 W

8000 W

Maximum power

69000 VA

138000 VA

Maximum current (phase)

100 A

RMS

200 A

RMS

Maximum current (neutral)

300 A

RMS

600 A

RMS

Crest factor (current)

2:1

Current measurement

Type

Transformer: 5/5A ... 5000/5A

Frequency response

up to 2500

Hz / 3000 Hz (60 Hz)

Consumption

1.5 VA per transformer

Filter specifications

Filtering

2 ... 50 harmonic (adjustable)

Response time

< 100 μs

Phase compensation

Adjustable

Power factor correction

Adjustable

Programming of priorities

Adjustable

Summary of Contents for AFQevo

Page 1: ...INSTRUCTION MANUAL Active Parallel Multi Function Filter AFQevo M102B01 03 18A...

Page 2: ...2 AFQevo Instruction Manual...

Page 3: ...y prior to connecting the unit Follow all installation and maintenance instructions throughout the unit s working life Pay special attention to the installation stan dards of the National Electrical C...

Page 4: ...ECTION AND CURRENT MEASUREMENT ON THE LOAD SIDE 28 3 7 3 3 WIRE CONNECTION AND CURRENT MEASUREMENT ON THE MAIN SIDE 29 3 7 4 3 WIRE CONNECTION AND CURRENT MEASUREMENT ON THE LOAD SIDE 30 3 7 5 3 WIRE...

Page 5: ...S 69 7 9 ETHERNET COMMUNICATIONS 70 7 10 RS 485 COMMUNICATIONS 70 7 11 DATE TIME 71 7 12 SAVE DATA 72 8 RS 485 COMMUNICATIONS 73 8 1 CONNECTIONS 73 8 2 PROTOCOL 74 8 2 1 EXAMPLE OF MODBUS QUERY 74 8 2...

Page 6: ...17C Changes in sections 3 2 1 3 3 7 3 8 2 4 1 3 11 11 18 M102B01 03 18A Changes in sections 3 8 1 3 8 2 5 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 6 10 6 11 6 12 6 13 6 14 6 15 6 18 7 1 7 2 7 3 7 4 7 5 7 6...

Page 7: ...the device prior to connecting it If any problem is noticed upon reception immediately contact the transport company and or CIRCUTOR s after sales service 1 2 TRANSPORT AND HANDLING The transport load...

Page 8: ...of gravity from the centre of the cabinet as a result of the uneven distribution of loads inside the device The neces sary precautions must be taken to prevent the device from tipping over during abru...

Page 9: ...n uneven surfaces Do not store them in outdoor areas humid areas or areas exposed to splashing wa ter Avoid hot spots maximum ambient temperature 50 C Avoid salty and corrosive environments Avoid stor...

Page 10: ...he device features 3 4 wire multifunction for installation in three phase mains with or without neutral Parallel installation of up to 100 devices EMI filters optional LCD touch display to view the pa...

Page 11: ...allation of up to 100 devices LCD touch display to view the parameters RS 485 and Ethernet communications Rack or cabinet type enclosure Protection module Model AFQe xxx 100C EMI filters included Mode...

Page 12: ...lation in three phase mains with or without neutral Parallel installation of up to 100 devices LCD touch display to view the parameters RS 485 and Ethernet communications Cabinet type enclosure Protec...

Page 13: ...cause serious damage to the device itself and to other devices of the installation Only suitable for assembly on concrete or other non combustible surfaces and in restricted access areas The devices...

Page 14: ...he maximum power of the device according to the internal temperature to ensure the best perfor mance in any condition Table 6 Ventilation distances 30A AFQevo Ventilation distances 50 mm 600 mm 3 2 1...

Page 15: ...per air recirculation to make sure that the intake air is a suitable tem perature Table 7 Ventilation distances AFQe xxx 100R Ventilation distances AFQe xxx 100R 600 mm 1 600 mm 600 mm 1 With deflecto...

Page 16: ...s storage period Table 9 Start up process according to storage time Storage time Process 1 year No special treatment required 1 year Connect the AFQevo to the mains at least one hour be fore starting...

Page 17: ...net Follow these steps to install it inside the cabinet 1 Extend the rack cabinet s anti tip feet Unless the rack cabinet is secured to the floor the anti tip feet have to be extend ed and fixed to th...

Page 18: ...he floor using arc welding as this may destroy the electronic components The device s top panel is part of the ventilation system The top panel is inverted to make it easier to transport It must be pl...

Page 19: ...y The recommended minimum cross sections are AFQe xxx 100C 35 mm2 AFQe xxx 200C 70 mm2 Ensure that the AFQevo is earthed correctly to prevent the risk of electric shock To measure the current class 0...

Page 20: ...e 4W The active filter must be of the correct size for the harmonic currents it has to filter and to com ply with the installation s electrical features Check section 4 3 NOMINAL CURRENT DIMENSIONS to...

Page 21: ...Screw torque 1 5 Nm Put the terminal cover back on once the device has been connected Table 10 List of terminals Device terminals 1 ETHERNET Ethernet Connector 10 S2 Current input L2 2 IN Input for p...

Page 22: ...that the terminals are not subjected to any mechanical stress 3 6 2 100A AFQevo RACK TYPE AFQe xxx 100R The AFQe xxx 100R model s connection terminals are at the back of the device Table 11 List of t...

Page 23: ...he cabinet so that the connection wiring can be slotted inside Figure 13 These windows can be removed and machined if it is considered nec essary to use a cable gland Figure 13 Sliding windows for the...

Page 24: ...nection L1 2 S2 Current input L1 8 L2 Main connection L2 3 S1 Current input L2 9 L3 Main connection L3 4 S2 Current input L2 10 Earth connection 5 S1 Current input L3 11 N Main connection N 6 S2 Curre...

Page 25: ...he cable from the neutral connection N 11 in the case of the device 4 wire can conduct up to 3 times the phase current It should be sized according to the estimated neutral current The neutral conduct...

Page 26: ...nection 5 B RS 485 communications 3 OUT Output for parallel connection 6 S RS 485 communications 1 2 3 4 5 6 Figure 17 AFQevo terminals part 2 AFQe xxx 100C and AFQe xxx 200C The connection cables sho...

Page 27: ...THE MAIN SIDE L1 L2 L3 S1 S2 S1 S2 S1 S2 L1 P1 P2 L2 L3 P1 P2P1 P2 N S1 S2 P1 P2 S1 S2 P1 P2 S1 S2 P1 P2 CARGA LOAD L1 L2 L3 N N RED MAIN MCB MCCB Figure 19 Three phase measuring with 4 wire connectio...

Page 28: ...E L1 L2 L3 S1 S2 S1 S2 S1 S2 L1 P1 P2 L2 L3 P1 P2P1 P2 N S1 S2 P1 P2 S1 S2 P1 P2 S1 S2 P1 P2 CARGA LOAD L1 L2 L3 N N RED MAIN MCB MCCB Figure 20 Three phase measuring with 4 wire connection and curren...

Page 29: ...RRENT MEASUREMENT ON THE MAIN SIDE L1 L2 L3 S1 S2 S1 S2 S1 S2 L1 P1 P2 L2 L3 P1 P2P1 P2 S1 S2 P1 P2 S1 S2 P1 P2 S1 S2 P1 P2 CARGA LOAD L1 L2 L3 RED MAINS MCB MCCB Figure 21 Three phase measuring with...

Page 30: ...RRENT MEASUREMENT ON THE LOAD SIDE L1 L2 L3 S1 S2 S1 S2 S1 S2 L1 P1 P2 L2 L3 P1 P2P1 P2 S1 S2 P1 P2 S1 S2 P1 P2 S1 S2 P1 P2 CARGA LOAD L1 L2 L3 RED MAINS MCB MCCB Figure 22 Three phase measuring with...

Page 31: ...S2 S1 S2 S1 S2 L1 P1 P2 L2 L3 P1 P2P1 P2 S1 S2 P1 P2 S1 S2 P1 P2 CARGA LOAD L1 L2 L3 RED MAINS MCB MCCB Figure 23 Three phase measuring with a 3 wire connection and 2 current transformers on the main...

Page 32: ...S2 S1 S2 S1 S2 L1 P1 P2 L2 L3 P1 P2P1 P2 S1 S2 P1 P2 S1 S2 P1 P2 CARGA LOAD L1 L2 L3 RED MAINS MCB MCCB Figure 24 Three phase measuring with a 3 wire connection and 2 current transformers on the load...

Page 33: ...the master while all others will have slave devices functions The master will be responsible for measuring the network parameters so only the current transformers will be connected to it This allows...

Page 34: ...unication cable devices in parallel Communication cable RJ11 connector Pinout 4 3 2 1 1 Not connected 2 CAN A 3 CAN B 4 Not connected Note All devices with ID number higher than 804x00400 see device l...

Page 35: ...delivered with a bus terminator plugged to IN terminal There must be only 2 bus terminators in the parallel communications line one plugged to the IN terminal of the master device and the other plugg...

Page 36: ...UT terminal from the final slave device in this cabinet to the IN terminal of the master device of the following cabinet and so on Figure 28 Master Slave Slave Connections already included in the cabi...

Page 37: ...ic cable heating circuit breaker disconnection damage to sensitive devices etc Table 17 Frequency of each harmonic Order n Mains frequency Fundamental 50 Hz Fundamental 60 Hz 3 150 Hz 180 Hz 5 250 Hz...

Page 38: ...otal voltage or current and the corresponding fundamental value Harmonic distortion rate THD The ratio between the RMS value of the harmonic content of the voltage and or current and the value of the...

Page 39: ...GAS LOADS RED MAIN N S1 S2 P1 P2 IF IC IR AFQ EVO Figure 31 General connection diagram of an active filter 4 2 OPERATING PRINCIPLE Active filters are based on the following principle IFILTER IMAIN ILO...

Page 40: ...om a THD V under voltage of over 3 It has been seen that the higher the initial THD V the greater the chance of filter overload The reason for this behaviour is that the load does not behave as a curr...

Page 41: ...rs ICNL producing the harmonics to be filtered Equation 6 Equation 6 Calculating the short circuit ratio RSC In a real installation the short circuit current ISC in the PCL can be assessed by having t...

Page 42: ...of the voltage THD The improvement of the voltage THD causes the loads to increase their consumption producing a deterioration of the current THD The user will see that the current THD is worse when c...

Page 43: ...ll be displayed on the upper area A short description of the status of the device The symbol when the device requires maintenance see section 10 MAINTENANCE 4 5 2 CENTRAL AREA Figure 37 Central area T...

Page 44: ...rm Starts the active filter STOP Stops the active filter 4 5 3 LOWER AREA Figure 38 Lower area The lower area displays the navigation and configuration keys of the device Table 20 Lower area keys Key...

Page 45: ...or master Use the key to navigate to the display screen of the load parameters 6 5 POWER AND COS OF LOAD and Make sure the active power measurement of the load corresponds to the active power levels o...

Page 46: ...ad The of filter power used The key allows you to restart the device if an alarm has been generated and this has been resolved The STOP key is the start and stop key of the active filter Use the and k...

Page 47: ...Description Device stopped Alarm Description An alarm has been generated Access the Alarms screen 6 13 ALARMS to obtain more information 6 1 2 DEVICE SLAVE In Figure 41 the main screen of the slave de...

Page 48: ...ch of the phases L1 L2 and L3 The current THD in the Main in each of the phases L1 L2 and L3 The current THD in the Load in each of the phases L1 L2 and L3 Use the and keys to navigate through the dif...

Page 49: ...ate through the different display screens 6 4 POWER AND COS OF MAINS Note This screen is not visible on the slave devices Figure 44 shows the power and cos of the main Figure 44 Display of the power a...

Page 50: ...Power S The cos Note The sign in reactive power indicates that it is capacitive and the sign that it is inductive Use the and keys to navigate through the different display screens 6 6 VOLTAGE HARMONI...

Page 51: ...phases Figure 47 Display of the Mains harmonics Use the and keys to navigate through the different display screens 6 8 CURRENT HARMONICS LOAD Note This screen is not visible on the slave devices In t...

Page 52: ...s to select the separate display of each phase Use the and keys to navigate through the different display screens 6 10 WAVE SHAPE OF LOAD CURRENT Note This screen is not visible on the slave devices I...

Page 53: ...e main phasors are shown Figure 51 Main phasors Use the and keys to navigate through the different display screens 6 12 LOAD PHASORS Note This screen is not visible on the slave devices In this screen...

Page 54: ...gate through the different display screens Table 22 Alarm messages Alarm messages Overcurrent L1 L2 L3 Description The AFQevo current is too high Corrective action This alarm may be associated with tr...

Page 55: ...the configuration and the ambient temperature Check the quality of the power supply voltage If it persists contact the Technical Assistance Service Internal communications Description Failure in inter...

Page 56: ...has passed since the last maintenance procedure was carried out and the maintenance meter was reset Corrective action Perform the annual maintenance procedure and reset the maintenance meter see 10 M...

Page 57: ...tive action No action is necessary Low power factor Description The power factor value measured is less than 0 7 which might indicate a connection error in the measuring transformers where the voltage...

Page 58: ...The temperature of the inductors and IGBTs can be high The AFQevo is protected from these temperatures and they do not present any risk for the device Use the and keys to navigate through the differen...

Page 59: ...necessary to recalibrate it It is recommended to use a soft tip pointer take care not to damage the display and press icon The calibration screen is shown below Figure 59 Figure 59 Calibrate touch sen...

Page 60: ...ve device status screen 1 The slave to be checked can be selected from the top tab by serial number Select the slave the screen shown in Figure 61 will be displayed This screen shows the Model Type an...

Page 61: ...cessed in display mode i e all param eters of the device are shown but they cannot be modified By pressing the key the setup menu is accessed in edit mode i e the parame ters of the device can be modi...

Page 62: ...ess the next configuration step Press the key to access the main screen of the device without saving the configuration values 7 2 DEVICE SPECIFICATIONS Note This screen is informative it can not be mo...

Page 63: ...h the following possible op tions Single select this option if the AFQevo does not have filters connected in parallel Master select this option if the filter is going to be used as the master of a gro...

Page 64: ...neutralisa tion of all harmonics FREQ Frequency Mode Harmonic filtering based on the selection of harmonics to be neutralised from 3 to 25 Do not use Temporary mode if the supplier has not recommende...

Page 65: ...tive current com pensation is prioritised over the harmonic filtering With the function disabled priority is given to the current harmonic filtering and power factor correction and overload balancing...

Page 66: ...ered are selected in this screen Figure 67 Figure 68 Configuration screen Harmonic selection Press the key to access the next configuration step Press the key to access the main screen of the device w...

Page 67: ...red as a percentage with respect to the device s nominal power Range of values Minimum value 20 Maximum value 100 Cos This parameter allows select the cos that the active filter must obtain Range of v...

Page 68: ...ransformers is configured with this parameter the options are LOAD If the transformers are installed in the load area downstream from the AFQe vo MAIN If the transformers are installed in the main are...

Page 69: ...ontinues filtering the rest of the harmonics If the alarm is disabled the device may interpret a resonance as an overload and continue filtering the harmonic This option is enabled by default and it i...

Page 70: ...be configured manually IP Address IP address Netmask subnet mask Gateway gateway Press the key to access the next configuration step Press the key to access the main screen of the device without savin...

Page 71: ...7 11 DATE TIME The time parameters are configured in this screen Figure 74 Figure 74 Configuration screen Date Time Time Date Time zone By activating the Internet time option the device synchronises...

Page 72: ...n Manual 7 12 SAVE DATA The modified configuration values are saved in the final setup menu screen Figure 75 Figure 75 Final setup menu screen Press the key to save the modified data Press the key to...

Page 73: ...able with mesh shield minimum 3 wires with a maximum distance between the AFQevo and the master device of 1200 metres A maximum of 32 AFQevo filters can be connected to this bus To establish communica...

Page 74: ...03 04 0000 00FA xxxx Address 0A Responding peripheral number 10 in decimal Function 03 Read function No of bytes 04 No of bytes received Register 000000FA value of load current L1 with 1 decimal 0xFA...

Page 75: ...0 001 x radians 9th order harmonic phase 158 165 172 0 001 x radians 11th order harmonic phase 159 166 173 0 001 x radians 13th order harmonic phase 15 A 167 174 0 001 x radians 15th order harmonic p...

Page 76: ...0 001 x radians 9th order harmonic phase 130 13D 14A 0 001 x radians 11th order harmonic phase 131 13E 14B 0 001 x radians 13th order harmonic phase 132 13F 14C 0 001 x radians 15th order harmonic pha...

Page 77: ...le 34 Modbus memory map Filter messages Table 1 Parameter Address Device status 4 110 Bit Description Status 0x0001 Stop 1 ON 0 OFF 0x0002 Start 0x0004 Reset alarms 4 For a system with devices in para...

Page 78: ...olarity Error 0x0200 Minimum load current 0x0400 Maximum charge current 5 For a system with devices in parallel the parameter value is that of the device connected with RS 485 Table 37 Modbus memory m...

Page 79: ...us 109 Bit Description Status 0x0001 Harmonic 3 1 Harmonic filtering 0 Harmonic disabled due to resonance 0x0002 Harmonic 5 0x0004 Harmonic 7 0x0008 Harmonic 9 0x0010 Harmonic 11 0x0020 Harmonic 13 0x...

Page 80: ...with IP communications If the device that connects to this port is a computer the network cable must be a crossover Ethernet cable as shown in Figure 77 Figure 77 RJ 45 connector Crossover Ethernet c...

Page 81: ...he Administrator section There are two types of user 1 User with write access admin Table 39 Default username and password for a user with write access Default User and Password User name admin Passwo...

Page 82: ...must be carried out Note The time intervals of the maintenance operations can vary depending on the device s operating conditions and environmental factors Follow the safety instructions in the SAFETY...

Page 83: ...removing the dust from the fans and the heatsink 5 Check the status and torque of the electrical connections as well as the mechanical attach ment to the wall 6 Reset the standard maintenance meter t...

Page 84: ...indicate a deterioration of the fans Increase in fan noise Increase in temperature of the device under the same environmental conditions and load The AFQevo regularly indicates a temperature alarm Re...

Page 85: ...the cooling fans 1 Put the AFQevo in STOP mode and open the main switch OFF position 2 Wait 1 minute for the capacitors to discharge 3 Loosen the 6 fixing screws of the fan grille Phillips screwdriver...

Page 86: ...operation of the fans 7 Check the correct operation of the fans To do so access the maintenance screen through the setup screen by pressing the key and entering the password used to access the mainte...

Page 87: ...nance meter of the fans by pressing the key 10 2 2 100 A AFQevo RACK TYPE AFQe xxx 100R To replace the fan assembly 1 Put the AFQevo in STOP mode and open the main switch OFF position 2 Wait 1 minute...

Page 88: ...and fans 5 Loosen the 2 fixing screws in the ventilation nozzle and remove the nozzle Figure 87 Note 8 mm hex screws Figure 87 Remove the ventilation nozzle 6 Loosen the fan s 2 fixing screws 3 mm all...

Page 89: ...o do this go to the maintenance screen via the configuration screen by pressing the key and entering the password to log into the maintenance screen Maintenance password 8888 The screen in Figure 89 i...

Page 90: ...creen s connectors The torque of the front panel s screws is 1 5 Nm 4 Continue from point 4 section 10 2 2 100 A AFQevo RACK TYPE AFQe xxx 100R Note When you check the fans in the master device the sl...

Page 91: ...oltage Uimp 4kV CAT III Clase 1 Rated current phase Ina phase AFQe xxx 100C AFQe xxx 200C 100 A 200 A Rated current neutral Ina neutral 300 A 600 A Short time withstand current Icw 3 5 kA 1 second Pea...

Page 92: ...with no condensation 0 95 Maximum altitude 2 000 m Protection degree IP20 Overvoltage category OVC III 300V AFQe xxx 100C and AFQe xxx 200C Pollution degree 2 Impact resistance IK 10 Electromagnetic...

Page 93: ...oise 65 dBA Connections Type Main M6 ring terminal 12 mm 2 2 2 4 Nm PH2 Earth M6 ring terminal 16 mm 2 2 2 4 Nm PH2 Connections Type Current 6 pole connector 2 5 mm2 0 5 0 6 Nm Flat 3 mm RS 485 3 pole...

Page 94: ...5 mm Noise 65 dBA Connections Type Earth M6 ring terminal 2 2 2 4 Nm Hex 10 mm Connections Type Main End cap 5 mm2 1 5 1 8 Nm PH2 Current 6 pole connector 2 5 mm2 0 5 0 6 Nm Flat 3 mm RS 485 3 pole co...

Page 95: ...5 mm Noise 65 dBA Connections Type Main M8 ring terminal 23 mm 8 10 Nm PH2 Earth M6 ring terminal 10 14 Nm Hex 17 mm Connections Type Current 6 pole connector 2 5 mm2 0 5 0 6 Nm Flat 3 mm RS 485 3 po...

Page 96: ...thout removable parts Noise 65 dBA Connections Type Neutral Ring terminal 12 mm 35 Nm Hex 13 mm Earth Ring terminal 12 mm 35 Nm Hex 13 mm Connections Type Main Terminal strip with cover 35 mm2 6 Nm Al...

Page 97: ...thout removable parts Noise 65 dBA Connections Type Neutral Ring terminal 12 mm 35 Nm Hex 13 mm Earth Ring terminal 12 mm 35 Nm Hex 13 mm Connections Type Main Terminal strip with cover 35 mm2 6 Nm Al...

Page 98: ...rom a pos sible failure improper installation or improper usage of the unit Consequently this guarantee does not apply to failures occurring in the following cases Overvoltages and or electrical distu...

Page 99: ...99 Instruction Manual AFQevo 14 CE CERTIFICATE...

Page 100: ...100 AFQevo Instruction Manual...

Page 101: ...101 Instruction Manual AFQevo...

Page 102: ...CIRCUTOR SA Vial Sant Jordi s n 08232 Viladecavalls Barcelona Tel 34 93 745 29 00 Fax 34 93 745 29 14 www circutor com central circutor com...

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