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Chuangda CMD-2000, Operating Instructions Manual

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Guangdong Chuangda Automatic Equipment Co.,Ltd.

 

                                                               

 

 

1

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63

 

Add: D11, New Lighting Source Industrial Basis, Nanhai District, Foshan City, Guangdong Province   

Tel: +86- 0757-82629566    82629546    82326616          Fax: +86- 0757-82622156 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

CMD-2000 Operating Instruction Manual 

(For Small Circular Knitting Machine) 

 
 

Summary of Contents for CMD-2000

Page 1: ...Co Ltd 1 63 Add D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 82622156 CMD 2000 Operating Instruction Manu...

Page 2: ...adjustment 17 4 1 8 Save jacquard parameters to a USB memory 18 4 1 9 Load jacquard parameters from a USB memory 17 4 2 Set electrical parameters 17 4 2 1 Oil pump and mahine cleaning setting 18 4 2 2...

Page 3: ...l steps to check why the machine fails to make patterns during operation 50 15 2 General steps to check why the machine makes wrong patterns during operation 50 15 3 General steps to troubleshoot touc...

Page 4: ...dd D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 82622156 1 Schematic Diagram of the Electric Control Drive...

Page 5: ...lamp 24 V LOV Connect switch power 220V Total power input 380V Connected to the motor 220V Lighitng lamp 24 V LOV Oil pump 24 V Fan 24V HOV Cloth lighitng lamp 220 V Lighitng lamp 220 V Contactor 220V...

Page 6: ...clearing key Transducer power supply control key Fan control key Cloth lighting lamp control key Illuminating lamp control key Forced control key Clearing key Speed regulation enable key Operation sp...

Page 7: ...the bottom of the box shows the electrical part of the running condition Note This menu is a standby menu and the computer has not entered the Jacquard mode Fig 1 If the main machine cannot communicat...

Page 8: ...nt Co Ltd 8 63 Add D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 82622156 supply panel or contact the manuf...

Page 9: ...have been previously entered into the computer by the manufacturer if the user needs to change them contact the manufacturer 4 1 1 Preliminary Instructions Fig 4 Each page in this command can be chan...

Page 10: ...lculate the number of pulses per stitch 1024 number of pulses per revolution of the synchronizer sync ratio needles Example Total needles 1920 synchronization ratio 20 number of pulses per stitch reco...

Page 11: ...nput press the Set key Note Differences between the functionposition and three functionposition actuator angle values Two functionposition actuator ORG 001 000 000 001 002 Angle values of the first an...

Page 12: ...a certain actuator number use keys to modify the pattern After selecting the pattern you can select Welt Knit 1X1A 1X1B and Custom When you select Custom the displayed menu will change as shown below...

Page 13: ...ds row of blades of the second set of actuator 4 1 4 Unused Unit Setting This menu is used to enter the numbers of the unused units set in the preliminary instructions For example if you input 3 when...

Page 14: ...t Co Ltd 14 63 Add D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 82622156 Set the actuator to be enclosed a...

Page 15: ...losed actuator can be selected through unused unit action function If the key is not pressed all the enclosed actuator will enter welt mode If the key is pressed the enclosed actuator will select need...

Page 16: ...ces The band represents the number of rows of the jacquard pieces on the needle cylinder For example if a machine has 2000 needles 8 segmentstep of actuator the band is 250 however if the machine has...

Page 17: ...e mechanical zero point where the Zero point Switch displays ON at this time the display interface will change as shown below Fig 15 Press the Adjust key to record the current value of the origin as s...

Page 18: ...rs to A USB Memory In the preliminary instructions interface Figure 4 Press the System key to display the following menu Fig 17 Insert a USB Memory press the output key the hot will show the following...

Page 19: ...set by our company At last save them into the USB Memory 4 1 9 Load Jacquard Parameters from a USB Memory Fig 19 Insert a USB memory click Input key in the interface in Figure 17 after the USB memory...

Page 20: ...keys to move the cursor use key to modify or directly use the numeric keypad to enter The oil pump has three operation modes for choice 0 continuous work mode 1 Second interval work mode The pump sta...

Page 21: ...tput 12V needle breaking drive voltage 0 disable output Oil insufficient signal drive 1 Allow the controller to output 12V oil insufficient signal drive voltage 0 disable output 4 2 3 Electrical Outpu...

Page 22: ...re 1 Press the Pattern key to enter the pattern input output menu Fig 24 The currently running patter name needles and added times etc are displayed on the screen The keys contained the interface are...

Page 23: ...elow Fig 25 5 2 Read Pattern Files from the Memory Disk The computer has a certain size of internal disk space you can save some common pattern files in it Click Memory disk key to enter the Disk Oper...

Page 24: ...come Read pattern key you can press this key to read and save the currently selected pattern file into the Memory disk for knitting Add pattern In addition to the original pattern a new pattern with t...

Page 25: ...ighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 82622156 files and can format the disk USB disk cannot be formatted yo...

Page 26: ...internal disk while deleting all files and directories in it Return to the root directory When entering a subdirectory you can press this key to exit the subdirectory and return to the root directory...

Page 27: ...hould not be deleted if it is deleted the system has to be re energized to re read the pattern 5 3 Read Pattern Files from a USB Memory Insert a USB disk in the USB port of the panel click the USB dis...

Page 28: ...currently selected pattern file into the Memory disk for knitting if currently use memory is a USB memory the currently selected pattern file can be saved to the root directory of the memory disk Add...

Page 29: ...the memory as the system only supports one level subdirectory 5 4 Add Pattern After the first pattern data is input if another pattern is needed please use the Add pattern key If the memory has suffic...

Page 30: ...1 Special Operations Free disk space 10262K File Size 3K 2 File replication End ESC 3 Display Pattern 4 Read Pattern 5 Add Pattern Prompt Sure to read the selected file Confirm Cancel Memory disk Fre...

Page 31: ...9 Fig 40 After the completion of adding patterns exit Disk Operation interface click Pattern preview key in the Pattern function page you can see that the four pattern documents have been merged into...

Page 32: ...heft function is disabled by default to enable it please follow the following operation process Fig 32 Click the hidden key at the top right corner of the Pattern function interface and enter the pass...

Page 33: ...rd to enter this menu After the anti theft function is enable feature if you copy the pattern data from the machine to the USB disk press the File replication key in the memory disk operation interfac...

Page 34: ...at the keys can work in a optimum status 6 1 Check Actuator Press the Check Actuator key the follow menu will appear Fig 46 In this menu the actuator s movement speed unit number and the total number...

Page 35: ...settings in the Preliminary instructions all tuck 1x1 tuck A and 1x1 tuck B may not be displayed 6 3 Synchronizer Check Fig 48 This function is used to install the synchronize on the machine or repla...

Page 36: ...the correction parameters of the synchronizer Origin adjustment Can be Jump to the synchronizer origin adjustment setting menu 6 3 1 Synchronizer Channel Check Click Channel check the following confi...

Page 37: ...be prompted Fig 51 Fig 52 Fig 53 If it prompts synchronizer data is checked incorrect it means that error is detected please check the synchronizer and its cable Note The synchronizer should rotated c...

Page 38: ...hronizer Error Correction Setting In the synchronizer zero point adjustment interface Figure 48 press the Correction setting key input the password to enter the following interface Fig 56 Error correc...

Page 39: ...ation 6 5 Touch Screen Calibration Firstly enter the password 5211 After entering the password the screen changes to an adjustment menu follow the prompts to operate Fig 58 When the touch screen keys...

Page 40: ...ons the number of knitting revolutions recorded by the counter after display starts 3 Cumulative number of revolutions The total number of revolutions so far irrelevant to whether pressing the Start k...

Page 41: ...Chuangda Automatic Equipment Co Ltd 41 63 Add D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 82622156 selec...

Page 42: ...be used After pressing the Reset key the color of the key will become reverse 2 minutes later the computer begins to run this command at this time Reset After pressing the Reset key the reset mode ca...

Page 43: ...n Then press the Run key After pressing the Confirm key the screen will display the Data has changed message Press End key to end the operation Note Number of colors used indicate the number of colors...

Page 44: ...iles Bin and upgrade boot files ini to the root directory of USB disk press this key the system will update Electrical update Update the program of the electrical controller on the electrical supply b...

Page 45: ...ystem program do not disconnect the power or the update may fail Reconnect the power after the system upgrade is completed System program upgrade is completed 11 Other auxiliary functions 11 1 Date Di...

Page 46: ...Chinese are optional 11 Indicating Brightness LCD screen backlight illumination settings there are two states for your choice Fig 68 Full bright When this option is selected the screen will remain lit...

Page 47: ...the selected operating mode After the machine starts running the start and stop of the fan cloth lighting lamps illuminating lights or adjustment of machine speed etc will not affect the normal operat...

Page 48: ...angdong Chuangda Automatic Equipment Co Ltd 48 63 Add D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 8262215...

Page 49: ...eed Fig 70 If no speed adjustment is made the computer will stop the speed regulation function two minutes later to prevent false triggering as shown in the Fig71 below press the speed regulation key...

Page 50: ...nt Co Ltd 50 63 Add D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 82622156 If the machine is not used for a...

Page 51: ...is not close Close the safety door before pressing the start key to start knitting Yarn break in the upper segment the external tri color signal lamp and the corresponding yarn lamp are flashing Conn...

Page 52: ...t value Figure 21 the machine will report an error Make sure whether the speed limit is reasonable whether the machine speed regulation is normal In case of upper and mid section yarn break cloth brea...

Page 53: ...d D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 82622156 board If there is no problem turn on the power aga...

Page 54: ...again If there is no improvement contact the manufacturer Fig 75 As shown in the above alarm menu it prompts Group PA FUSE F1 indicating that the fuse F1 of the power supply board is broken If it pro...

Page 55: ...nu will appear on the screen Under normal circumstances if the Synchronizer or synchronizer connection line error appears on the screen check whether the synchronizer s connection data line is connect...

Page 56: ...a and counter setting 6 Data removal is completed 14 2 Touch Screen Calibration During shutdown unplug the synchronizer cable turn off the power and restart the following menu appears press and hold t...

Page 57: ...tment and setting interface so that the pattern start point is slightly lag behind the sensor zero position 4 Check whether the sensor hardware and connecting lines are have problems Enter the synchro...

Page 58: ...angdong Chuangda Automatic Equipment Co Ltd 58 63 Add D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 8262215...

Page 59: ...er to 6 5 for calibration method 2 Forcibly enter the screen calibration interface In shutdown state unplug the synchronizer restart after turning off the power press and hold the middle of the screen...

Page 60: ...nd is unable to retract Finger fine tuning angle setting error or the corresponding data line connection error 1 Check whether the corresponding data line is connected correctly Check the finger fine...

Page 61: ...angdong Chuangda Automatic Equipment Co Ltd 61 63 Add D11 New Lighting Source Industrial Basis Nanhai District Foshan City Guangdong Province Tel 86 0757 82629566 82629546 82326616 Fax 86 0757 8262215...

Page 62: ...Move the needle cylinder to the mechanical zero point confirm the difference between the synchronizer and zero point value 3 Check whether the coupling slips is distorted or broken 12 When previewing...

Page 63: ...y Zhejiang Province Add Room 1002 Building 22 Binhe Garden KeqiaoTown Shaoxing City Zhejiang Province Contact Number 18927770659 18927770663 Shantou City Guangdong Province Add No 62 Third Street Huan...

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