Champion D-H1TCM5 Installation/Operation Manual With Service Replacement Parts Download Page 3

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ATTENTION:

Complete the back of the POSTAGE PAID WARRANTY CARD below, then cut along

the dashed lines and mail immediately to make sure that your machine warranty is validated.

USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES.

NO POSTAGE

NECESSARY

IF MAILED

IN THE

UNITED STATES

BUSINESS REPLY MAIL

FIRST-CLASS MAIL PERMIT NO. 2101 WINSTON-SALEM, NC

POSTAGE WILL BE PAID BY ADDRESSEE

CHAMPION INDUSTRIES INC
PO BOX 4149
WINSTON-SALEM, NC 27119-0981

Summary of Contents for D-H1TCM5

Page 1: ...7115 4149 1 800 232 8591 Fax 1 800 661 1556 Installation Operation Manual with Service Replacement Parts Issued 1 18 10 Manual P N 113492 Rev G For machines beginning with S N D3684 and above Models D H1TM5 DH1TCM5 High Temperature Extended Hood without Built in Booster Heater Printed in U S A 2674 N Service Road Jordan Station Ontario Canada L0R 1S0 1 800 263 5798 Fax 1 905 562 4618 www championi...

Page 2: ...e data plate is located on the front panel of the machine Please have this information ready if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moyerdiebellimited com email service championindustries com The USGBC and the CaGBC Member Logo...

Page 3: ...hat your machine warranty is validated USE CANADIAN WARRANTY CARD IN CANADA AND USA WARRANTY CARD IN THE UNITED STATES NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES BUSINESS REPLY MAIL FIRST CLASS MAIL PERMIT NO 2101 WINSTON SALEM NC POSTAGE WILL BE PAID BYADDRESSEE CHAMPION INDUSTRIES INC PO BOX 4149 WINSTON SALEM NC 27119 0981 ...

Page 4: ...Province Zip Code This Card Must Be Returned to Validate Machine Warranty WARRANTY REGISTRATION CARD IMPORTANT IMPORTANT Model Serial Date of Installation Company Name Telephone Contact Address Address Telephone Contact Installation Company Street State or Province Zip Code This Card Must Be Returned to Validate Machine Warranty WARRANTY REGISTRATION CARD ...

Page 5: ... new timer bd P N 113547 12 18 02 63 D3957 Added timer bd kit P N 900911 to convert bds to P N 113597 2 5 03 49 61 _____ Replaced P N 108391 w 113622 2 5 03 63 _____ Vendor change for overloads Square D in place of Siemans 1 29 04 15 _____ Revised cycle time instructions 2 3 04 52 53 D4237 Added PRV and line strainer 2 3 04 67 D4237 Update schematic to Rev K 3 5 04 39 D4410 Changed door safety swi...

Page 6: ...ii Revision History continued Revision History continued Revision Date Pages Serial No Effectivity Description 1 06 10 All D09117934 Release of Second Edition ...

Page 7: ...ety switch Automatic electric drain Common utility connection Chemical connection provisions Stainless steel front and side panels 2 O D gravity drain connection Mounted water pressure regulating valve DHBT DHBTC Interchangeable upper and lower spray arms Stainless steel rinse arms Two dish racks 1 peg 1 flat bottom Options and Accessories Built in electric booster heater DHBT DHBTC only in 70 F 3...

Page 8: ... of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and ope...

Page 9: ...Revision History i Model Descriptions iii Limited Warranty iv Installation 1 Operation 13 Cleaning 18 Maintenance 20 Troubleshooting 22 Service Replacement Parts 23 Electrical Schematic 65 Model DHBT DH1T Extended Hood Door type Dishwashers ...

Page 10: ...vi Blank Page This Page Intentionally Left Blank ...

Page 11: ...t location 4 Leave a minimum of 5 1 2 between walls and the rear of the dishwasher 5 Level the dishwasher side to side and front to back using a bubble level The dishwasher legs are adjusted by screwing them in or out 6 Do not remove tags attached to the utility connections 7 Remove the protective film from the dishwasher exterior 8 Remove any foreign material from the dishwasher interior Receivin...

Page 12: ...g on an energized circuit Disconnect power at the main breaker or service disconnect switch before working on the circuit Lock out and tag the breaker to indicate that work is being performed on the circuit 1 A knockout is provided at the lower right rear corner machine viewed from the front for the electrical service connection A fused disconnect switch or circuit breaker supplied by others is re...

Page 13: ...Code then all Local Electrical Codes A qualified electrician MUST compare the electrical power supply with the machine electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE located on the base of dishwasher near the main terminal block 3 Three phase or single phase incoming power connections are made at the bottom of the main terminal block The main terminal block is located...

Page 14: ... 60 C measured at the dishwasher 4 For a 70 F 39 C rise booster heater the hot water connection must supply a minimum of 110 F 43 C measured at the dishwasher 5 For a wash tank hot water coil heated dishwasher the hot water connection must supply a minimum of 185 F 85 C measured at the dishwasher 6 Install a pressure regulating valve PRV before the dishwasher supply connection to maintain a flowin...

Page 15: ...in connection is made to the dishwasher from underneath the machine An access hole is provided in the machine base NOTE DO NOT VENT THE DISHWASHER INTO WALLS CEILINGS OR ENCLOSED PLACES Ventilation Connections Drain Connections 2 O D Hose Fitting Vent 1 The dishwasher is equipped with a vent stack at the rear of the machine 2 Typical venting requires a vent hood for the machine 3 DO NOT CONNECT A ...

Page 16: ...t water 180 195 F 82 91 C at 324 GPH at 20 PSI flowing pressure 5A 2 O D drain hose connection 5B 3 4 NPT booster relief to open drain 6A 1 NPT Booster 50 Lb Hr Tank Heat 25 Lb Hr consumption 7 10 PSI 11 14 PSI 15 30 PSI flowing pressure 7A 3 4 NPT condensate return to boiler no back pressure 1A 5A 5B 7A 2A 6A 2 HP 34 27 1 1 1 4 2 11 4 CLEARANCE FRONT VIEW 87 DOOR UP 43 4 12 1 4 3 4 10 1 4 5 8 12 ...

Page 17: ...dishwasher gas connections Connections must meet local gas and sanitary codes Improper installation is not covered by the dishwasher warranty Single Source Requirements 1A Gas booster electrical requirements are 15A 120V 60 1 2A 3 4 NPT hot water supply 140 F 60 C for 40 F 22 C rise and 110 F 43 C for 70 F 39 C rise at 20 22 PSI flowing pressure 3A 2 O D machine drain hose connection 3B 3 4 NPT re...

Page 18: ...pump and eventually only water will be observed 7 Turn the booster heater power switch ON 8 Turn the dishwasher power switch ON The dishwasher wash tank will begin to fill with water 9 Continue to observe the petcock and the recirculating pump and make sure that there is a steady stream of water is flowing from A and B 10 Replace the silver plug B in the center of the recirculating pump then close...

Page 19: ...probe injection point is provided at the rear and left side of the dishwasher 6 Detergent may be added manually if the dishwasher is not equipped with dispensing equipment Consult the chemical supplier for recommended dosing amounts 7 A 1 4 NPT rinse aid injection point is provided in the final rinse piping located at the top rear of the dishwasher Consult a chemical supplier for the proper liquid...

Page 20: ...to ensure it is washed and sanitized completely 3 To restart the dishwasher make sure all doors are closed Refer to the photo below and note the location of the pump intake screen and dual float switch 1 Make sure the pump intake screen is installed by sliding it on the bracket located above the wash pump intake 2 Make sure the float ball on the float switch moves freely on the float stem 3 Check ...

Page 21: ...stallation Scrap Screens and Screen Support 4 Make sure the scrap screen support is positioned across the wash tank and installed in the brackets at the front and rear of the tank 5 Install the scrap screens ...

Page 22: ...nal rinse cycle 11 During the final rinse check that the final rinse water temperature reaches a minimum of 180 F 82 C during the final rinse 12 Make sure that the final rinse pressure gauge indicates 20 22 PSI during the final rinse 13 Check for leaks 14 Push the Power Switch OFF The dishwasher should drain for 10 minutes 15 Check that floor drain handles the water volume leaving the dishwasher I...

Page 23: ...lector for pots and pans E Wash water temperature gauge F Final rinse water pressure gauge Refer to the illustration below and the explanation of the control panel controls located at the lower front of the dishwasher B F C A E POWER CYCLE 3 MIN 6 MIN 1 MIN 2 MIN WASH CYCLE RINSE PRESSURE WASH TEMPERATURE D ON OFF ...

Page 24: ...g the final rinse water at the same time 4 Prescrap the dishes and load them into the dish racks for washing Load plates glasses and bowls in a peg rack Spread silverware and utensils evenly in a single layer in a flat bottom rack 5 Bake sheets should be loaded vertically in special bake sheet racks 6 DO NOT OVERLOAD DISH RACKS The following steps describe the operation of the dishwasher POWER CYC...

Page 25: ...is turned when the doors are open Refer to the information below for the cycle time breakdowns NOTE The 1 and 2 minute time cycles are designated for dishes and the 3 and 6 minute cycles are designated for pots and pans Setting the Wash Cycle Selector Switch The selector switch provides 4 time options 2 for dishes and 2 for pots and pans To select a time cycle 1 Minute Wash Cycle Wash 44 seconds F...

Page 26: ...luminate 8 Open the doors and the cycle will automatically stop 9 Close the doors and the cycle will resume where it left off 10 Check the final rinse temperature during the final rinse making sure that the minimum temperature of 180 195 F 82 91 C is maintained 11 Check the final rinse pressure gauge during the final rinse and make sure the pressure gauge indicates between 20 22 PSI 12 The cycle l...

Page 27: ...p screens and pump intake strainer Clean the spray arms 11 Wipe the exterior of the machine with a soft cloth and mild detergent 12 DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER The power switch illuminates machine fills automatically and wash water begins to heat DHBT booster begins to heat Wash water temperature gauge should indicate minimum of 150 F 60 C Wares should be placed edgewise in ...

Page 28: ...urs of operation or at the End of the day 1 Turn power switch to OFF The automatic electric drain valve will open for 10 minutes 2 Flush the interior of the dishwasher with fresh water 3 Clean Scrap screens and pump intake screen 4 Remove wash and rinse spray arm assemblies Flush with fresh water 5 Check rinse nozzles and clean with a paperclip if needed 6 Clean the exterior of the machine with a ...

Page 29: ...oxic fume when de liming agents come in contact with Chlorine Bleach or other chemicals that contain iodine bromine or fluorine USE EXTREME CAUTION WHEN HANDLING ANY DE LIMING AGENT De liming Lime scale deposits are the result of minerals contained in the water feeding the dishwasher and appear as a white haze on the surface of the dishwasher Severe scaling can appear as a granular deposit These d...

Page 30: ...nspect interior of machine for lime deposits and clean 2 Check that the drains flow freely 3 Clean any accumulated scale from the heating element 4 Inspect the rinse spray arms and ensure all plugs are installed 5 Inspect the final rinse arms for missing parts 6 Inspect the pawl bar and drive assembly for damage or missing parts 7 Check that float switch moves freely 8 Check the door guides and do...

Page 31: ...too low Defective thermometer Defective thermostat Defective heater Defective solenoid valve Heater element limed up Increase water temperature Contact Service Agent Contact Service Agent Contact Service Agent Contact Service Agent Clean element Defective ckt bd Defective fill valve Defective drain valve Defective float switch Tripped motor overload Defective motor Low or no water Water fills cons...

Page 32: ...le or rinse arm Incoming water line too small Clogged line strainer Low incoming water temperature Defective thermostat Defective thermometer Poor wash results Detergent not added to tank Wares incorrectly loaded in dishrack Clogged screens Clogged spray arms Thermostat defective End plugs missing Water temperature low Heater elements limed up Check detergent suppy Reposition wares or reduce amoun...

Page 33: ...and Rinse Spray Arms 36 Scrap Screens and Drain Assembly 38 Wash Tank Heat and Thermostats 40 Electric Booster Assembly 42 K2 Steam Booster Assembly 44 Hot Water Coil Tank Heat Assembly 46 Single Source Gas Booster Piping 48 DHBT Lower Fill Piping Assembly 50 DHBT DH1T Upper Fill Piping Assembly 52 DH1T Lower Fill Piping Assembly 54 Pump Assembly 56 Control Panel Assembly 58 Control Cabinet Assemb...

Page 34: ...24 DHBT DH1T Panels 7 12 10 10 11 11 10 6 1 5 9 6 8 2 3 4 9 9 7 8 ...

Page 35: ... 1 3 113051 LABEL PANEL OVERLAY PRIOR TO D3864 1 113525 LABEL PANEL OVERLAY BEGIN D3864 1 113567 LABEL PANEL CORNER BEGIN D3864 1 4 322074 PANEL FRONT LOWER 1 5 321941 LH PANEL WITH CUT OUT 1 6 108418 PLUG PLASTIC 2 7 109034 WASHER 13 16 X 1 3 16 FIBER 2 8 108417 NUT PLASTIC 2 9 100779 SCREW 1 4 20 X 5 8 TRUSS HD 6 10 0504822 SCREW 8 32 X 1 2 PAN HD 4 11 100763 SCREW 10 32 X 1 1 4 RD HD 2 12 11258...

Page 36: ...26 DHBT DH1T Doors 24 26 27 20 18 7 6 4 5 2 8 9 11 12 16 16 19 20 21 21 20 22 17 16 17 15 15 14 10 13 10 3 1 24 25 23 11 12 ...

Page 37: ... S N D3864 1 14 108966 HANDLE DOOR 1 15 106382 SCREW 6 32 X 3 8 TRUSS HD SST 4 16 108954 GRIP NUT 6 32 4 17 111026 MAGNET REED SWITCH 2 18 325633 SIDE DOOR UPPER 2 19 322788 SIDE DOOR LOWER PRIOR TO S N D3864 2 328239 SIDE DOOR LOWER BEGIN WITH S N D3864 2 20 100097 SCREW 10 32 X 1 2 TRUSS HD SST 16 21 107966 GRIP NUT 10 32 SST 2 22 322077 SPLASH GUARD PRIOR TO S N D3864 2 324620 SPLASH BAFFLE SID...

Page 38: ...28 DHBTC DH1TC Doors 4 3 1 2 4 3 13 13 12 11 6 8 9 9 9 8 10 5 7 8 14 19 20 15 15 16 16 17 12 5 21 21 22 22 22 24 23 22 24 23 ...

Page 39: ...TO D3864 NO LONGER USED 11 323006 STOP DOOR PRIOR TO S N D3864 1 327321 STOP DOOR BEGIN W S N D3864 1 12 100740 BOLT 5 16 18 X 1 HEX HD SST 2 13 107893 SHOCK ABSORBER 6 14 323224 BRACKET CORNER DOOR LIFT PRIOR D3864 1 327242 BRACKET CORNER DOOR LIFT BEGIN D3864 1 327256 BRACKET FRONT DOOR BEGIN D3864 1 15 323305 ANGLE DOOR STOP 2 16 112772 STOP DELRIN SPLASH BAFFLE 2 17 100097 SCREW 10 32 X 1 2 TR...

Page 40: ...bly 1 2 2 3 28 29 3 4 5 6 6 7 7 9 9 8 8 5 1 10 10 14 15 16 17 18 18 19 20 21 20 22 23 13 10 14 13 10 11 11 11 11 12 12 24 25 25 26 26 26 27 24 24 26 27 24 No longer used after S N D5748 See Door Assemblies for Reed Switch Replacement ...

Page 41: ...2 15 100740 BOLT 5 16 18 X 1 HEX HD SST 2 16 107966 GRIP NUT 10 32 W NYLON INSERT SST 8 17 322077 GUARD SPLASH 2 18 100097 SCREW 10 32 X 1 2 TRUSS HD SST 8 19 0509264 BUSHING SIDE DOOR 2 20 0509274 NUT ACORN 5 16 18 SST 2 21 0309167 LIFT BAR DOOR STD 2 322926 LIFT BAR DOOR CORNER 2 22 102376 WASHER FLAT 2 23 104002 BOLT 5 16 18 X 1 1 2 SST 2 24 100154 NUT PLAIN 5 16 18 SST 4 25 106013 WASHER LOCK ...

Page 42: ...32 Track Assembly Straight through Track Assembly Corner Track Assembly 6 2 6 8 1 6 8 7 11 5 11 7 8 7 7 7 10 9 4 6 6 6 7 10 9 8 3 10 9 10 9 1 2 2 2 4 3 4 3 2 4 3 4 3 1 ...

Page 43: ...o 1 0309469 GUIDE RIGHT HAND 1 2 0309472 TRACK REAR 1 3 0309468 GUIDE LEFT HAND 1 4 0309470 SUPPORT RACK 1 5 0309471 TRACK FRONT 1 6 106727 SCREW 10 32 X 5 8 FLAT HD SST 8 7 107966 GRIP NUT 10 32 W NYLON INSERT SST 8 8 100073 BOLT 1 4 20 X 1 2 TRUSS HD SST 8 9 106482 WASHER LOCK 1 4 SPLIT SST 8 10 100003 NUT PLAIN 1 4 20 HEX HD SST 8 11 0309473 SPACER 2 STRAIGHT THROUGH TRACK CONFIGURATION CORNER ...

Page 44: ...34 Wash and Rinse Spray Piping FRONT LEFT SIDE 2 1 2 3 7 6 8 7 13 10 8 5 4 5 3 11 10 9 12 ...

Page 45: ...RINSE ARM 2 4 0507445 SPINDLE WASH ARM 2 5 109864 SUPPORT WASH ARM 2 6 113252 STANDPIPE WASH 1 7 100736 BOLT 1 4 20 X 3 4 HEX HD SST 2 8 107967 GRIP NUT 1 4 20 SST 3 9 109854 GASKET WASH STANDPIPE 1 10 100740 BOLT 5 16 18 X 1 HEX HD SST 4 11 106013 WASHER LOCK 5 16 SPLIT SST 4 12 102376 WASHER FLAT 5 16 SST 8 13 100154 NUT PLAIN 5 16 18 SST 4 ...

Page 46: ...36 Wash and Rinse Spray Arms 1 1 4 3 3 Beginning with S N D3863 and above 2 2 4 3 3 Prior to S N D3863 6 5 7 8 ...

Page 47: ...ARM ASSY INCLUDES 2 3 PRIOR TO S N D3864 2 414110 RINSE ARM ASSY COMPLETE BEGIN D3864 2 5 0507444 NUT RINSE ARM 2 6 109835 SCREW 8 X 1 2 PAN HD SST 4 7 0707452 S WASH ARM ASSY INCLUDES 6 8 2 8 0507446 BEARING WASH ARM 2 0707453 IS NO LONGER AVAILABLE AS A COMPLETE RINSE ARM ASSY REPLACEMENT NOZZLES AND BEARINGS ARE STILL AVAILABLE FOR THAT ASSY TO REPLACE THE COMPLETE RINSE ARM ASSY ORDER P N 4141...

Page 48: ...38 Scrap Screens and Drain Assembly 2 3 4 4 5 6 7 10 11 11 13 15 16 14 12 8 8 9 1 17 ...

Page 49: ...ONNECTOR ELECTRIC DRAIN VALVE 1 8 104165 CLAMP HOSE 2 9 205990 HOSE RUBBER 1 10 113315 ELECTRIC DRAIN VALVE BEGIN S N D2964 1 11 107340 CLAMP HOSE 2 12 113048 HOSE OVERFLOW 1 13 324573 OVERFLOW FLANGE WELDMENT 1 14 113047 GASKET DRAIN FLANGE 1 15 106482 WASHER LOCK 1 4 SPLIT SST 4 16 100003 NUT PLAIN HEX HD 1 4 20 SST 4 17 327283 DEFLECTOR WATER BEGIN S N D3851 1 327098 SUPPORT DRAIN VALVE NOT SHO...

Page 50: ...40 Wash Tank Heat and Thermostats Thermostat bracket detail 1 2 3 4 5 5 10 14 7 8 7 8 11 9 13 12 15 16 16 3 4 17 20 6 18 18 19 ...

Page 51: ...76 WASHER FLAT 5 16 SST 8 12 106013 WASHER LOCK 5 16 SPLIT SST 4 13 100154 NUT PLAIN 5 16 18 SST 4 14 0509637 HEATER 3KW 115V 1PH 1 PRIOR TO S N D09117987 113479 HEATER 4 7KW 208 240 380 415V 1 3PH 1 113480 HEATER 4 7KW 460V 3PH 1 113481 HEATER 4 7KW 575V 3PH 1 BEGIN WITH S N D09117987 AND ABOVE 114178 HEATER 5 2KW 208 240 380 415V 1 3PH 1 114179 HEATER 5 2KW 460V 3PH 1 114180 HEATER 5 2KW 575V 3P...

Page 52: ...42 Electric Booster Assembly T O U P P E R P I P I N G F R O M F I L L V A L V E 5 3 4 6 7 8 9 10 11 12 1 1 2 2 ...

Page 53: ...09069 THERMOSTAT CONTROL W CAPILLARY 1 6 100003 NUT PLAIN 1 4 20 SST 3 7 106482 WASHER LOCK 1 4 SPLIT SST 5 8 111334 HEATER 9KW 208 240 380 415V 40 RISE 1 3 PH 1 108579 HEATER 9KW 480V 3PH 40 RISE 1 111122 HEATER 9KW 575V 3PH 40 RISE 1 9 111266 HEATER 18KW 208 240 380 415V 70 RISE 1 3PH 1 111267 HEATER 18KW 480V 3PH 70 RISE 1 111600 HEATER 18KW 575V 3PH 70 RISE 1 10 109985 SEAL ELECTRIC HEATER 1 1...

Page 54: ...44 k2 Steam Booster Assembly 7 9 8 5 5 6 3 4 4 4 3 5 10 11 12 4 4 26 18 18 28 28 27 29 4 10 5 3 2 2 4 31 13 25 18 18 19 23 24 12 23 30 26 24 22 22 21 18 19 17 29 16 13 13 31 14 24 23 15 1 28 25 27 20 28 ...

Page 55: ...X X 90 FORGED BRASS 1 14 112387 PRESSURE REGULATOR LINE STRAINER 3 4 NPT 1 15 103427 ELBOW 1 2 X 90 COPPER 1 16 102662 NIPPLE 3 4 NPT X 6 1 2 LG BRASS 1 17 102521 TEE 3 4 NPT BRASS 1 18 100184 NIPPLE CLOSE 3 4 NPT 6 19 102526 TEE 3 4 X 3 4 X 1 2 NPT BRASS 2 20 104649 RELIEF VALVE 3 4 NPT 125 PSI 1 21 100571 UNION 3 4 NPT BRASS 1 22 102470 NIPPLE 3 4 NPT X 3 BRASS 2 23 107736 UNION 1 2 X 1 2 NPT MA...

Page 56: ...46 Hot Water Coil Tank Heat Assembly 9 5 1 2 NOT SHOWN 5 5 5 5 8 5 3 3 13 14 16 14 15 15 9 19 10 11 17 12 1 2 3 3 7 4 3 4 1 2 3 3 3 6 6 11 11 12 5 5 GRUNDFOS ...

Page 57: ...RASS 1 8 109879 COMPRESSION FITTING 7 8 OD X 3 4 NPT BRASS 1 9 102490 NIPPLE 3 4 NPT X 3 1 2 LG BRASS 2 10 109925 COMPRESSION FITTING 5 8 OD X 1 2 MPT 1 11 102660 NIPPLE 3 4 NPT X 6 LG BRASS 2 12 102690 NIPPLE 3 4 NPT X 16 1 2 LG BRASS 1 13 100853 CHECK VALVE 3 4 NPT BRASS 1 14 102396 REDUCING BUSHING 1 X 3 4 NPT BRASS 2 15 111860 FLANGE KIT FLANGES GASKETS BOLTS 1 16 111854 CIRCULATION PUMP 1 17 ...

Page 58: ...ER IN TO BOOSTER AND RETURN FROM TANK HEAT COIL s CLOSE s CLOSE OFF ON APOLLO OPT RIGHT HAND END FLUE EXHAUST STANDARD REAR FLUE EXHAUST H H H 11 13 6 6 7 9 4 23 25 11 11 10 10 12 17 19 20 15 18 17 21 16 2 2 2 2 2 7 4 5 22 14 13 25 26 14 11 13 22 5 1 2 4 24 3 2 OUT IN WATER RETURN FROM COIL HOT WATER IN FROM BOOSTER TO COIL HOT WATER RETURN FROM COIL TO BOOSTER ...

Page 59: ...SS 2 11 102525 TEE 3 4 X 1 2 X 3 4 NPT BRASS 4 12 110768 LINE STRAINER 3 4 NPT BRONZE 1 13 109879 COMPRESSION FITTING 7 8 OD X 3 4 NPT BRASS 2 14 112228 VALVE ANGLE DRAIN BRASS 1 15 105779 UNION 3 4 NPT BI 1 16 105752 TEE 3 4 NPT BI 1 17 105803 NIPPLE 3 4 NPT CLOSE BI 2 18 113003 NIPPLE 3 4 NPT X 13 LG BI 1 19 105806 NIPPLE 3 4 NPT X 2 LG BI 1 20 100113 CAP 3 4 NPT SST 1 21 105731 STREET ELL 3 4 N...

Page 60: ...50 DHBT Lower Fill Piping Assembly 11 CUSTOMER WATER INLET TO UPPER PIPING 2 10 9 12 14 15 17 16 18 13 8 6 5 5 4 3 2 5 7 1 5 19 ...

Page 61: ...ASS 1 7 100571 UNION 3 4 NPT X BRASS 1 8 102388 BUSHING REDUCING 1 2 X 1 4 BRASS 1 9 112437 VALVE NEEDLE 1 4 1 10 109879 COMPRESSION FITTING 3 4 NPT X 7 8 OD 1 11 205824 TUBE FINAL RINSE 1 12 107065 CONNECTOR MALE 1 4 OD X 1 4 NPT 1 13 107928 TUBING HIGH DENSITY 3FT 14 111100 ELBOW FEMALE 1 4 OD X 1 8 MPT 1 15 109812 GAUGE PRESSURE 0 60 PSI 1 16 109816 OVERLAY GAUGE 20 30 PSI 1 17 111472 COIL SOLE...

Page 62: ...52 DHBT DH1T Upper Fill Piping Assembly 16 9 12 3 11 8 2 6 4 7 5 WATER IN FROM LOWER PIPING 1 13 8 14 10 15 3 ...

Page 63: ...108181 BUSHING RED 3 4 X 1 4 NPT PLASTIC 1 6 107463 PLUG 1 4 NPT PLASTIC 1 7 102444 ELBOW STREET 3 4 NPT 90 BRASS 1 8 100184 NIPPLE CLOSE 3 4 NPT BRASS 1 9 113222 VACUUM BREAKER 3 4 NPT BRONZE 1 10 109925 COMPRESSION FITTING 1 2 NPT X 5 8 OD BRASS 1 11 102489 NIPPLE 3 4 NPT X 2 1 2 LG BRASS 1 12 104682 THERMOMETER 1 2 NPT 1 13 102521 TEE 3 4 NPT BRASS 1 14 102505 PLUG 3 4 NPT BRASS 1 15 113223 KIT...

Page 64: ...54 DH1T Lower Fill Piping Assembly 12 1 8 7 6 4 2 1 3 CUSTOMER WATER IN 6 TO UPPER PIPING 10 9 13 15 14 11 16 18 19 20 17 5 ...

Page 65: ...2 7 102442 ELBOW 3 4 NPT BRASS 1 8 102470 NIPPLE 3 4 NPT X 3 LG BRASS 1 9 102392 BUSHING REDUCING 3 4 X 1 2 NPT BRASS 1 10 109925 COMPRESSION FITTING 1 2 NPT X 5 8 OD BRASS 1 11 205824 TUBE 1 2 COPPER FORMED 1 12 102525 TEE RED 3 4 X 1 2 X 3 4 NPT 1 13 102388 BUSHING RED 1 2 X 1 4 NPT BRASS 1 14 101261 STREET ELL 1 4 NPT BRASS 1 15 112437 NEEDLE VALVE 1 2 MPT BRASS 1 16 107065 ADAPTER 1 4 OD X 1 4...

Page 66: ...56 Pump Assembly 1 2 3 7 4 6 5 8 9 10 11 12 13 14 16 17 18 19 20 21 22 23 24 25 28 27 29 30 31 32 26 ...

Page 67: ...ING 1 19 111111 SEAL PUMP 1 20 109649 FLANGE ASSY 1HP 1 21 107690 NUT JAM 3 8 16 4 22 106407 WASHER LOCK 3 8 SPLIT 4 23 109648 PLATE BACKING 1 24 109654 PUMP SLINGER WASHER 1 25 110734 STUD 3 8 16 X 1 3 8 4 26 110422 MOTOR 2HP 208 240 460V 60 3 1 110421 MOTOR 2HP 115 208 240 60 1 1 112163 MOTOR 1 4HP 115 208 240 50 1 1 0507708 MOTOR 1 4HP 575 60 3 1 27 100739 BOLT 5 16 18 X 3 4 HEX HD SST 4 28 102...

Page 68: ...PION INDUSTRIES INC WINSTON SALEM NC USG 0 20 40 60 80 100 psi CHAMPION INDUSTRIES INC WINSTON SALEM NC USG 0 20 40 60 80 100 psi 160 140 1 2 0 100 8 0 6 0 20 170 180 1 9 0 20 0 21 0 2 2 0 70 80 95 90 100 105 C F 60 50 40 20 0 NSF MODEL W P N 108391 1 2 3 4 5 6 11 9 10 7 8 Prior to S N D3864 8 RINSE PRESSURE WASH POWER CYCLE TEMPERTURE 6 MIN 2 MIN 1 MIN 3 MIN ON OFF 1 3 4 9 10 11 7 Beginning with ...

Page 69: ...3 1 106364 PILOT LIGHT 120V GREEN BEGIN D3863 1 4 113054 SWITCH TIME SELECT 4 POSITION 1 5 113055 CONTACT BLOCK NO 1 6 113056 CONTACKT BLOCK NC 2 7 112086 OVERLAY WASH 150 F 1 8 113622 THERMOMETER 4FT CAPILLARY 1 9 109812 GAUGE PRESSURE 0 60 PSI 1 10 109756 OVERLAY 20 30 PSI 1 113051 LABEL PANEL OVERLAY DHT TC PRIOR TO D3863 1 113525 LABEL PANEL OVERLAY BEGIN WITH D3863 1 113567 LABEL PANEL OVERLA...

Page 70: ...Main Power Transformer mounted on machine base 208V 575V 1 or 3 phase 14 15 16 17 10 JB2 U1 L2 T10 T9 T8 T7 T1 T2 EXT WASH FLOAT SW FILL RINSE WASH HEATERS OUTPUT LAMP OUTPUT T5 T6 T4 JB1 T3 WASH OUTPUT RINSE OUTPUT H N START SW DOOR SW F1 POWER L1 L3 L4 JB3 10 9 10 8 2 3 4 5 6 7 1 11 1 2 3 13 ...

Page 71: ...H 208 240V3 1 110805 STARTER OVERLOAD WASH 480V 3 1 110805 STARTER OVERLOAD WASH 380 415V 3 1 112692 STARTER OVERLOAD WASH 575V 3 1 111632 STARTER OVERLOAD WASH DH1T 115V 1 1 111632 STARTER OVERLOAD WASH DH1T 208 240V 1 1 8 107366 BOARD TERMINAL 1 9 112382 RELAY 3PDT 10A 120VAC COIL 1 10 111068 RELAY 2PDT 10A 120VAC COIL 2 11 113314 TIMER INFINTEC DRAIN TIMER 1 12 0509564 LABEL CHEMICAL CONNECTION...

Page 72: ...62 Dish racks PRV 1 2 3 ...

Page 73: ...63 Dish racks PRV Item Part Description Qty No No 1 101273 RACK FLAT BOTTOM 1 2 101285 RACK PEG 1 3 107550 VALVE PRESSURE REGULATING PRV 1 ...

Page 74: ...64 This Page Intentionally Left Blank Blank Page ...

Page 75: ...OOR SAFETY SWITCH SIDE DOORS TANK HEAT CONTACTOR OR STEAMVALVE RINSE TIME SELECT JUMPER FSW FLOAT SWITCH HCHL PCB RWV JB1 RWV 2CR LT2 JB3 JB2 1M 14 1MOL HC1 IT FUT FUH CYCLE SELECT JUMPER CYCLE SELECT JUMPER CYCLE LIGHT POWER SWITCH CKT BKR RINSE WATER VALVE TANK HEAT FUSES TRANSFORMER FUSES TANK HEAT HIGH LIMIT 1MTR 1MOL BCHL DV 56 DTV 2 F1 DV 2 DS2 DS1 10MINUTE 1 2 3 IT BC1 AS 1M BOOSTER TANK HI...

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