Champion 135-USN-72, Technical Manual

Page: 17 / 163

TABLE OF CONTENTS
xv
PART 6: REPLACEMENT PARTS................................................................
57
6.1 Introduction .......................................................................................................... 57
6.2 Parts Parts Procurement ....................................................................................... 57
PART 7: ELECTRICAL SCHEMATICS .........................................................
111
PART 8: SPECIAL INSERTS ........................................................................
119
LIST OF FIGURES
Figure 2.1 – Disassembly ............................................................................................... 6
Figure 2.2 – Connections Between Dishwasher and Steam Booster.............................. 9
Figure 2.3 – Utility Connections .................................................................................... 11
Figure 2.4 – Remote Control Cabinet Tank Heat Connections ...................................... 14
Figure 2.5 – Tank Heater Conduit Routing .................................................................... 15
Figure 2.6 – Remote Control Cabinet............................................................................. 17
Figure 3.1 – Operator Controls Remote Control Cabinet............................................... 20
Figure 3.2 – Controls and Indicators Dishwasher and Booster ...................................... 21
Figure 3.3 – Conveyor Jam Switch Check ..................................................................... 26
Figure 3.4 – Curtain Placement ...................................................................................... 30
Figure 3.5 – Spray Arm Assembly ................................................................................. 30
Figure 4.1 – Never Lubricate These Points .................................................................... 35
Figure 4.2 – Conveyor Gearbox and Drive Chain Lubrication ...................................... 36
Figure 6.1 – Vents, Curtains, Doors, Panels, Scrap Screens, and Water Level Gauges . 58
Figure 6.2 – Tank Fill Assembly and Temperature Gauges............................................ 60
Figure 6.3 – Final Rinse Piping Assembly ..................................................................... 62
Figure 6.4 – Track Assembly .......................................................................................... 66
Figure 6.5 – Conveyor Shafts, Chains, Bearings, and Guides (Prior to S/N J1050) ...... 68
Figure 6.5a — Conveyor Shafts, Chains, Bearings, and Guides (
For S/N J1050 and above)
68a
Figure 6.6 – Conveyor Chain Take-Up Assembly (Prior to S/N J1050) ........................ 70
Figure 6.6a – Conveyor Chain Take-Up Assembly (
For S/N J1050 and above) ...................
70a
Figure 6.7 – Conveyor Drive Assembly ......................................................................... 72
Figure 6.8 – Rinse Saver Assembly ................................................................................ 74
Figure 6.9 – Steam Coil Assembly ................................................................................. 76
Figure 6.9a — Electric Tank Heat (For machines with S/N J1050 to JXXXX) ................ 76a
Figure 6.9b — Electric Tank Heat (For Machines beginning with S/N JXXXX and above) 76b
Figure 6.10 – Tank Steam Piping with Booster ................................................................
78