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PLEASE START BY READING THESE IMPORTANT SAFETY RULES • SAVE THESE INSTRUCTIONS

This safety alert symbol means "Caution" - failure to comply with these instructions may result in

personal injury or property damage. Please read these warnings carefully.

This gate drive mechanism is designed and tested to offer appropriately safe service provided it is

installed and operated in strict accordance with the following safety rules.

Incorrect installation and/or failure to comply with the following instructions may result in serious

personal injury or property damage.

Installation and wiring must comply with

your local building and electrical

installation codes.

Power cables must only be connected to a

properly earthed supply.

Where a risk of entrapment exists between

a moving wing and walls, safety edges or

IR-sensors must be installed.

Before servicing, removing covers or

repairing any gate motor, disconnect

electric power.

An isolation switch must be installed if your

gate motors or control boards are hard

wired.

Be careful when using tools and small

parts to install or repair gates.
Do not wear rings, watches or loose fitting

clothing.

These instructions should be kept in a safe

place and provided to any electrical

contractors or gate installers servicing

your unit.

Please remove any locks fitted to the gate in

order to prevent damage to the gate.

Prior to installation, ensure that the gate

runs smoothly. If gate sticks or jams it must

be repaired immediately.

This must be carried

out by a Gate Technician. Do not attempt to

repair the gate/s yourself.

Gates can be dangerous! Please ensure that

all accessories and remote control devices

are kept away from children. Never allow

children to play near an operational gate.

After installation is complete a final test of

ALL functions and SAFETY systems must

be carried out.

Where safety devices are installed, it is

essential that these devices are functioning

before leaving the site.
DO NOT APPLY POWER until all safety

devices are functioning properly.

Where a secondary gate (wicket door) or

other access is incorporated in the gateʼs

construction a safety switch must be

installed.

IMPORTANT FITTING AND OPERATING INSTRUCTIONS

WARNING!

Index:

Cautions page:

Page 2

Before you begin:

Page 3

Carton Content:

Page 3

Installation

Positioning the motor and plinth:

Page 4

Installing the base plate:

Page 4

Mounting the motor and rack:

Page 5

Manual Release:

Page 4.

Installing the magnets, limits switch:

Page 6

Typical configurations:

Page 7

Powering the motor:

Page 7

Safety devices

Photoelectric beams:

Page 8

Other safety devices:

Page 8

Accessories

Auxiliary Antenna:

Page 9.

Radio receiver:

Page 10.

Add/Delete remotes:

Page 10.

RPM sensor:

Page 10.

Electric Lock:

Page 10.

Configuration

Dip switches:

Page 11.

Trim Pots (potentiometer):

Page 11.

Gate Configurations and functions:

Page 12.

Terminals and Board layout:

Page 13.

Set up

Setup overview:

Page 14.

Travel Time:

Page 14.

Troubleshooting and FAQs:

pages 15-16

Safety Override

: page 16.

Specifications:

page 16.

Install Notes:

Page 17.

Spare Parts

: Page 18.

Warranty:

Page 19.

Blank:

Page 20.

This sliding gate motor can be activated by hardware trigger inputs (keyswitches, keypads or induction

loops) as well as via the RF remote controls provided. The Control board provides a variety of safety and

operating functions. Please familiarise yourself with these function to ensure the safest and most functional

automation of your gate.
A set of manual release keys is provided with your motor incase of power failure.

PLEASE LABEL THESE KEYS AND STORE IN A SAFE PLACE.

2

Summary of Contents for Merlin MGS1000

Page 1: ...300 MGS500 AND MGS1000 and CB22 CONTROL BOARD Chamberlain Australia Pty Ltd PO Box 1446 Lane Cove NSW 1595 Phone toll free 1800 638 234 Chamberlain New Zealand Ltd PO Box 100 221 North Shore 0745 Phon...

Page 2: ...dren Never allow children to play near an operational gate After installation is complete a final test of ALL functions and SAFETY systems must be carried out Where safety devices are installed it is...

Page 3: ...des poorly is likely to need a stronger drive than a heavy smooth sliding gate NOTE Gate weight is only an approximate indicator the actual relevance of which can vary greatly Climatic conditions Gate...

Page 4: ...re that a conduit is installed before adding the concrete and that the exit point for the conduit is on the correct side of the base plate in relation to the motor The plate has two recesses ensure th...

Page 5: ...arance between drive and rack Mounting the Motor Hand tighten one of the nuts provided onto each of the four posts tighten to about 15mm from the base of the plate then place a washer provided onto ea...

Page 6: ...lex nut provided Installing the magnet and bracket for nylon rack Identify your start and stop limit Fit the bracket over the rack and tighten the screws Install the start and stop magnets as outlined...

Page 7: ...injury to person whilst the gate is moving not required if the gate recess is enclosed 9 Induction loop for safety or exit optional protects against damage to vehicles or allows easy egress 9 Powering...

Page 8: ...ate sheaths i e 2 x 2 wires not 4 core 100263 supplied 2 1 1 2 3 4 Close Beam approx 200mm Close Beam approx 700mm Open beam any height Jumper must be off default Jumper must be installed To install s...

Page 9: ...nal that the lamp converts to a flashing signal Cable cross section 0 5 mm2 AWG20 or greater Voltage 24 V DC 24 VDC OUTPUT For relay infrared sensors or other devices e g receivers max 500 mA Do not u...

Page 10: ...sensor enables the automatic reversing of the gate if an obstacle is detected and increasing the gates sensitivity and safety NOTE The sensor is only active during the drive s fast run cycle and is sw...

Page 11: ...stem can be used by adding a relay accessory TRIM POTS POTENTIOMETER PT1 TRIM POT 1 BRAKE When the gate reaches its limit switch the drive shuts down Depending on weight and function of the gate it ma...

Page 12: ...o open until released i e press and hold to open the gate Closing input 2 will cause the gate to close until released i e press and hold to close the gate No radio or safety functions work in this mod...

Page 13: ...rminals 7 10 Input trigger 1 normally open Terminals 8 10 Input trigger 2 normally open Terminals 9 10 Emergency stop push button NC must be bridged if no switch connected Terminals 11 12 Gate monitor...

Page 14: ...conds before the limit switch is reached This option can be selected via dip switch page 11 NOTE If the gate closes instead of opening dip switch 7 must be moved to the other position Turn the power o...

Page 15: ...connections The gate opener stops suddenly and then restarts only after a lengthy pause If the gate is operated constantly the motor will reach its cut off temperature protective facility as the gate...

Page 16: ...larity terminals 14 15 Swap and cables PE OVERRIDE If a safety edge or loop detector is fitted and the PE beams are not used the PE terminals must be terminated to com as illustrated below Factory ins...

Page 17: ...ted to Lamp output 1 used unused Cable Colour Colour connected to Safety edge Device Cable Colour 20 Colour 21 Safety Inputs Open used unused Device Cable Colour 16 Colour 19 Close used unused Device...

Page 18: ...tch MGS Magnetic Switch MGS 041SLG 0054 041SLG 0054 Lock Key Lock Key 041SLG 0054K 041SLG 0054K Release Key Piece Release Key Piece 041SLG 0176 041SLG 0176 Gear Sprocket MGS300 500 Gear Sprocket MGS30...

Page 19: ...erlin MGS series gate operator Unit that it is free from defects in material and or workmanship for a period of 2 YEARS from the date of first purchase from the Seller Please retain your proof of purc...

Page 20: ...20 Chamberlain ANZ 2008 all rights reserved 709450...

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