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SKU 90589

For technical questions, please call 1-800-444-3353.

do not overreach.  Keep proper footing and balance at all times. 

5. 

 Proper 

footing and balance enables better control of the power tool in unexpected 

situations.

Use safety equipment.  Always wear eye protection. 

6. 

 Dust mask, non-skid 

safety shoes, hard hat, or hearing protection must be used for appropriate 

conditions.

TOOl USE ANd CARE

do not force the tool.  Use the correct tool for your application. 

1. 

 The correct 

tool will do the job better and safer at the rate for which it is designed.

do not use the power tool if the power Switch does not turn it on or off.  

2. 

Any tool that cannot be controlled with the Power Switch is dangerous and must 

be replaced.

disconnect the power Cord plug from the power source before making any 

3. 

adjustments, changing accessories, or storing the tool.  

Such preventive 

safety measures reduce the risk of starting the tool accidentally.

Store idle tools out of reach of children and other untrained persons.  

4. 

Tools 

are dangerous in the hands of untrained users.

Maintain tools with care.  Keep cutting tools sharp and clean.

5. 

  Properly 

maintained tools with a sharp cutting edge are less likely to bind and are easier 

to control.  Do not use a damaged tool.  Tag damaged tools “Do not use” until 

repaired.

Check for misalignment or binding of moving parts, breakage of parts, 

6. 

and any other condition that may affect the tool’s operation.  If damaged, 

have the tool serviced before using.

  Many accidents are caused by poorly 

maintained tools.

Use only accessories that are recommended by the manufacturer for your 

7. 

model.  

Accessories that may be suitable for one tool may become hazardous 

when used on another tool.

SERVICE

Tool service must be performed only by qualified repair personnel.  

1. 

Service 

or maintenance performed by unqualified personnel could result in a risk of injury.

When servicing a tool, use only identical replacement parts.  Follow 

2. 

instructions in the 

“Inspection, Maintenance, And Cleaning” 

section of this 

manual. 

 Use of unauthorized parts or failure to follow maintenance instructions 

may create a risk of electric shock or injury.

REV 07g

Summary of Contents for 90589

Page 1: ...491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Cop...

Page 2: ...ver Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric...

Page 3: ...rators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions 4 Water entering a power tool will increase the risk of electric shock...

Page 4: ...en and other untrained persons 4 Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean 5 Properly maintained tools with a sharp cutting edge a...

Page 5: ...e is any doubt do not attempt to use this product Dress properly 7 Do not wear loose clothing or jewelry as they can be caught in moving parts Wear restrictive hair covering to contain long hair Wear...

Page 6: ...rical supply source Use only clean dry regulated compressed air at up to 17 110 PSI 8 BAR Never use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this machine...

Page 7: ...hanger s base as a template 2 mark the spots where four 3 8 diameter mounting holes will be drilled in the floor surface Then temporarily set the Tire Changer aside Drill the four pre marked 3 8 holes...

Page 8: ...se 3 Fig B 1 through the large round hole into the body Insert the Pin 13 Fig B 1 through the column as 2 shown in Fig B 1 and fasten it with Screws 14 Fig B 1 and Washers 15 Fig B 1 Using the Screw 1...

Page 9: ...117 onto the upper portion of the Vertical Arm 120 and allow 11 the Spring to rest upon the Vertical Locking Plate 118 See Figure B 2 Re tighten the Self Locking Nut 137 into the Vertical Locking Plat...

Page 10: ...ttach the Left Side Cover 8 to the Body 1 of the Tire Changer 21 See Assy Diagram Assembly of the Tire Changer should be complete and the machine now ready 22 to operate Only set up and use the Tire C...

Page 11: ...ee Figure A To Break The Tire Bead CAUTION Before carrying out this procedure deflate the tire fully and remove all of its wheel weights Depress the Clamping Pedal 403 twice to close the four Jaws 203...

Page 12: ...clamp pedal 4 Depress the column tilting pedal again and the vertical Arm will return to original position 5 Position the mounting head by hand against the edge of the rim Press the button on the hand...

Page 13: ...wise direction by fully depressing the reverse pedal To Demount The Tire From The Wheel continued 12 Repeat the above steps for the other side of the tire 10 Continue until the tire is completely sepa...

Page 14: ...ad farthest away passes below the front section of the mounting head and is brought up against the edge of the rear section of the mounting head 5 Here is how it looks from the other side 6 Rotate the...

Page 15: ...nting head and is brought up against the edge of the rear section of the mounting head 10 Keep the tire bead pressed down into the wheel rim channel with your hands or the lever Then depress the rever...

Page 16: ...edal is depressed down to its middle position air is released from the air hose When the Inflation Pedal is depressed down completely air is released from the inflation jet nozzles on the Turntable 20...

Page 17: ...ir checking the air pressure 7 frequently Once the proper air pressure has been reached release pressure on the Inflation Pedal IT106 Disconnect the nozzle of the air hose from the valve stem of the t...

Page 18: ...G After the first twenty days of use 5 Re tighten the Jaws Tightener 218 and the Screws 214 located on the Turntable Slides 201 See Assy Diagram BELT 605 MOTOR SUPPORT 622 SCREW 618 MOTOR 601 FIGURE...

Page 19: ...Way Valve See Figure I TROUBLESHOOTING GUIDE Situation 1 Turntable does not rotate Possible Reasons A The Power Plug is not inserted in its electrical outlet or no power from the main electrical suppl...

Page 20: ...sible Reasons A The Locking slide is incorrectly adjusted or defective B The Locking slide screw is loose Solutions A Adjust or replace the locking slide B Tighten the screw Situation 6 Bead Breaker P...

Page 21: ...THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATE...

Page 22: ...Page 22 SKU 90589 For technical questions please call 1 800 444 3353 PARTS LIST SKU 90589 PAGE 22 C2110108 1 Rubber wheel support 2 1...

Page 23: ...Page 23 SKU 90589 For technical questions please call 1 800 444 3353 PARTS LIST CONTINUED REV 08l...

Page 24: ...Worm screw 508 GB T 292 2 Bearing 7010 509 C211015202 1 Worm gear shaft 510 C211015201 1 Worm gear 511 C211015208 1 Spacer 515 GB T 70 10 Screw M10 18 516 GB T95 10 Washer f 10 517 C211015203 1 Upper...

Page 25: ...0167 1 Tools box support IT39 C211016504 1 T Union IT40 I2330340 1 Air manometer IT41 GB T5781 6 Screw M5 IT42 C2110165 1 Tool box No Code Qt y Description IT43 MOV 03A 1 Exhaust valve IT44 PL08 01 1...

Page 26: ...Page 26 SKU 90589 For technical questions please call 1 800 444 3353 ASSEMBLY DRAWING ASSEMBLY DIAGRAM SKU 90589 PAGE 27 3 103 104 105 106 178...

Page 27: ...Page 27 SKU 90589 For technical questions please call 1 800 444 3353 Assembly Drawing CONTINUED REV 08l...

Page 28: ...Page 28 SKU 90589 For technical questions please call 1 800 444 3353 Assembly Drawing CONTINUED ASSEMBLY DIAGRAM CONTINUED SKU 90589 PAGE 29 6...

Page 29: ...and shown for illustration purposes only and are not available individually as replacement parts Assembly Drawing CONTINUED ASSEMBLY DIAGRAM CONTINUED NOTE Some parts are listed and shown for illustr...

Page 30: ...isted and shown for illustration purposes only and are not available individually as replacement parts Assembly Drawing CONTINUED ASSEMBLY DIAGRAM CONTINUED NOTE Some parts are listed and shown for il...

Page 31: ...Page 31 SKU 90589 For technical questions please call 1 800 444 3353 Electrical Schematic SKU 90589 PAGE 32 L2 REV 07k Fuse 16A 220V...

Page 32: ...Page 32 SKU 90589 For technical questions please call 1 800 444 3353 Pneumatic Schematic PNEUMATIC SCHEMATIC SKU 90589 PAGE 33...

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