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SKU 90589

For technical questions, please call 1-800-444-3353.

REV 07g

pARTS lIST, CONTINUEd

No. 

Code 

Qt’y 

description 

IT1  I2110301 

Tank 

IT2  PQ-L10 

Safety valve 

IT3  I2330341 

Hose (tank to quick exhaust)

IT4 I2110312

Hose (input to quick exhaust)

IT5  PT08-01 

T-union 1/8” 

IT6  KP-L25 

Complete quick exhaust valve 

IT7  C233030104

1

Tie-in 

IT8  I21103011702 

Rotating valve casing 

IT9  I2110313 

4

Hose (Rotating union to slide) 

IT10  PC08-01 

Union 1/8” 

IT11  I211011701 

Rotating union mandrel 

IT12  C211011704

4

O-ring C65x2.65 

IT13  PC12-04

2

Connector 1/2” 

IT14 I2110314

2

Hose (exhaust to Rotating 

union)

IT15  I2110315 

Hose (5-way to IT)

IT16  C211011220 

Hose (5-way to air input)

IT17  I2110316 

5-way valve

IT18  I2110317 

Hose (5-way to quick exhaust)

IT19  PC08-01 

L-union 1/8” 

IT20  JSM-3T-Z6 

T-union 

IT21  C2110327 

Solenoid hose 

IT22  GB/T41 

Nut M6 

IT23  GB/T5781 

4

Screw M6 

IT24 GB/T5781

Screw M10 

IT25  GB/T41 

Nut M10 

IT26  GB/T41 

Spring washer 

IT27  GB/T 42 

Washer 

IT28  PL12-04

2

Angle connector 1/2” 

IT29  I233030303 

Tie-in 

IT30  I233030304

1

T-Union 

IT31  I233030301 

Quick exhaust valve support 

IT32  I233030305 

Union 

IT33  I233030302 

Union 

IT34 I233030103

Union 

IT35  I233030105 

L-Union 

IT36  I233030106 

Nip 

IT37  GB/T5781 

Screw M8 

IT38  C2110167 

Tools box support 

IT39  C211016504 

T Union 

IT40  I2330340 

Air manometer 

IT41  GB/T5781 

Screw M5 

IT42  C2110165 

Tool box 

No. 

Code 

Qt’y 

description 

IT43  MOV-03A 

Exhaust valve 

IT44  PL08-01 

L-Union 1/8” 

IT45  489244292005 

Connecting block 

IT46  PC10-02 

Connector 1/4” 

IT47  GB/T5781 

Screw for fixing air manometer 

IT48 

Hose (rotating union to rear 

flange of clamping cylinder) 

IT49 

Hose (rotating union to front 

flange of clamping cylinder) 

IT50  IT2110117 

Complete rotating union 

IT51  C211033002 

Air outlet hose for IT version 

IT52 

Hose 

IT53  489244292202 

Front cover 

IT60  I2110164 

Complete IT box 

IT101  I2110101 

Inflation pedal support 

IT102  GB/T 1239.6 

Spring 

IT103  GB/T 50 

Washer 8 

IT104  GB/T 5780 

Bolt M8×30 

IT105  I2110102 

Pedal lever 

IT106  I2110103 

Inflation pedal 

IT107  I2110104 

Connecting rod 

IT108  GB/T 5780 

Bolt M4×20 

IT109  GB/T 50 

Washer 4 

IT110  GB/T 1337 

Self-locking nut M4 

IT111  GB/T 70 

Screw M6×20 

IT112  GB/T 1337 

Self-locking nut M6 

IT113  GB/T 50 

Washer 6 

IT114  GB/T 70 

Screw M8×25 

IT115  GB/T 68 

Screw M8×25 

IT116  GB/T5781 

Screw M10X70 

IT117  GB/T 1239.6 

Spring 

IT118  GB/T 5780 

Bolt M4×20 

IT119  GB/T41 

Nut M10 

CIP  489244290030 

Complete inflation pedal 

IT201  JSM-3T-8 

T-union 1/4” 

IT202  C2110351 

Union 1/4” 

IT203  JSM-L-Z6 

L-union 1/4” 

IT204  C2110331 

Lubricator 

IT205  C2110332 

Filter and pressure reducer 

IT206  C2110333 

Pressure gauge 

IT207  200-03-03 

Filter and pressure r 

lubr. 

Summary of Contents for 90589

Page 1: ...491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Cop...

Page 2: ...ver Keep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric...

Page 3: ...rators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions 4 Water entering a power tool will increase the risk of electric shock...

Page 4: ...en and other untrained persons 4 Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean 5 Properly maintained tools with a sharp cutting edge a...

Page 5: ...e is any doubt do not attempt to use this product Dress properly 7 Do not wear loose clothing or jewelry as they can be caught in moving parts Wear restrictive hair covering to contain long hair Wear...

Page 6: ...rical supply source Use only clean dry regulated compressed air at up to 17 110 PSI 8 BAR Never use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this machine...

Page 7: ...hanger s base as a template 2 mark the spots where four 3 8 diameter mounting holes will be drilled in the floor surface Then temporarily set the Tire Changer aside Drill the four pre marked 3 8 holes...

Page 8: ...se 3 Fig B 1 through the large round hole into the body Insert the Pin 13 Fig B 1 through the column as 2 shown in Fig B 1 and fasten it with Screws 14 Fig B 1 and Washers 15 Fig B 1 Using the Screw 1...

Page 9: ...117 onto the upper portion of the Vertical Arm 120 and allow 11 the Spring to rest upon the Vertical Locking Plate 118 See Figure B 2 Re tighten the Self Locking Nut 137 into the Vertical Locking Plat...

Page 10: ...ttach the Left Side Cover 8 to the Body 1 of the Tire Changer 21 See Assy Diagram Assembly of the Tire Changer should be complete and the machine now ready 22 to operate Only set up and use the Tire C...

Page 11: ...ee Figure A To Break The Tire Bead CAUTION Before carrying out this procedure deflate the tire fully and remove all of its wheel weights Depress the Clamping Pedal 403 twice to close the four Jaws 203...

Page 12: ...clamp pedal 4 Depress the column tilting pedal again and the vertical Arm will return to original position 5 Position the mounting head by hand against the edge of the rim Press the button on the hand...

Page 13: ...wise direction by fully depressing the reverse pedal To Demount The Tire From The Wheel continued 12 Repeat the above steps for the other side of the tire 10 Continue until the tire is completely sepa...

Page 14: ...ad farthest away passes below the front section of the mounting head and is brought up against the edge of the rear section of the mounting head 5 Here is how it looks from the other side 6 Rotate the...

Page 15: ...nting head and is brought up against the edge of the rear section of the mounting head 10 Keep the tire bead pressed down into the wheel rim channel with your hands or the lever Then depress the rever...

Page 16: ...edal is depressed down to its middle position air is released from the air hose When the Inflation Pedal is depressed down completely air is released from the inflation jet nozzles on the Turntable 20...

Page 17: ...ir checking the air pressure 7 frequently Once the proper air pressure has been reached release pressure on the Inflation Pedal IT106 Disconnect the nozzle of the air hose from the valve stem of the t...

Page 18: ...G After the first twenty days of use 5 Re tighten the Jaws Tightener 218 and the Screws 214 located on the Turntable Slides 201 See Assy Diagram BELT 605 MOTOR SUPPORT 622 SCREW 618 MOTOR 601 FIGURE...

Page 19: ...Way Valve See Figure I TROUBLESHOOTING GUIDE Situation 1 Turntable does not rotate Possible Reasons A The Power Plug is not inserted in its electrical outlet or no power from the main electrical suppl...

Page 20: ...sible Reasons A The Locking slide is incorrectly adjusted or defective B The Locking slide screw is loose Solutions A Adjust or replace the locking slide B Tighten the screw Situation 6 Bead Breaker P...

Page 21: ...THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATE...

Page 22: ...Page 22 SKU 90589 For technical questions please call 1 800 444 3353 PARTS LIST SKU 90589 PAGE 22 C2110108 1 Rubber wheel support 2 1...

Page 23: ...Page 23 SKU 90589 For technical questions please call 1 800 444 3353 PARTS LIST CONTINUED REV 08l...

Page 24: ...Worm screw 508 GB T 292 2 Bearing 7010 509 C211015202 1 Worm gear shaft 510 C211015201 1 Worm gear 511 C211015208 1 Spacer 515 GB T 70 10 Screw M10 18 516 GB T95 10 Washer f 10 517 C211015203 1 Upper...

Page 25: ...0167 1 Tools box support IT39 C211016504 1 T Union IT40 I2330340 1 Air manometer IT41 GB T5781 6 Screw M5 IT42 C2110165 1 Tool box No Code Qt y Description IT43 MOV 03A 1 Exhaust valve IT44 PL08 01 1...

Page 26: ...Page 26 SKU 90589 For technical questions please call 1 800 444 3353 ASSEMBLY DRAWING ASSEMBLY DIAGRAM SKU 90589 PAGE 27 3 103 104 105 106 178...

Page 27: ...Page 27 SKU 90589 For technical questions please call 1 800 444 3353 Assembly Drawing CONTINUED REV 08l...

Page 28: ...Page 28 SKU 90589 For technical questions please call 1 800 444 3353 Assembly Drawing CONTINUED ASSEMBLY DIAGRAM CONTINUED SKU 90589 PAGE 29 6...

Page 29: ...and shown for illustration purposes only and are not available individually as replacement parts Assembly Drawing CONTINUED ASSEMBLY DIAGRAM CONTINUED NOTE Some parts are listed and shown for illustr...

Page 30: ...isted and shown for illustration purposes only and are not available individually as replacement parts Assembly Drawing CONTINUED ASSEMBLY DIAGRAM CONTINUED NOTE Some parts are listed and shown for il...

Page 31: ...Page 31 SKU 90589 For technical questions please call 1 800 444 3353 Electrical Schematic SKU 90589 PAGE 32 L2 REV 07k Fuse 16A 220V...

Page 32: ...Page 32 SKU 90589 For technical questions please call 1 800 444 3353 Pneumatic Schematic PNEUMATIC SCHEMATIC SKU 90589 PAGE 33...

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