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Case 721G Stage IV, Operator'S Manual

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Case 721G Stage IV Operator'S Manual Download Page 177

4 - OPERATING INSTRUCTIONS

Starting the engine

WARNING

Equipment failure could cause accident or in-
jury!
Before operating the machine, check for cor-
rect operation of steering, brakes, hydraulic
controls, instruments, and safety equipment.
Make sure the transmission control lever is in
the neutral position. Make all adjustments be-
fore operating the machine.
Failure to comply could result in death or se-
rious injury.

W0204A

NOTE:

if the machine has been out of use for some time,

see “Removal” - Chapter 7 in this manual.

NOTE:

if you need to start the engine using a booster bat-

tery, see “Auxiliary battery connections - Check” - Chapter
7 in this manual.

1. Turn the timed disconnect switch to the ON position.

2. Take up the correct position in the operator's seat with

the seat belt correctly fastened. Make sure you can
push the foot pedals completely down with your back
against the seat cushion.

3. Make certain the transmission direction control is in

NEUTRAL and the parking brake is applied.

4. Turn the key switch to the ON position and check the

instrument indicators.

5. Keep all non-authorized personnel clear of the area.

Sound the horn to alert others of your intent to start
the engine. Turn the key switch to the START position
until the engine starts, then release the key.

NOTICE:

the starter has an automatic cut-out to pro-

tect itself. In cold weather conditions, extended crank-
ing may be necessary.

6. After the engine starts, check the instruments to make

sure the indications are correct. Run the engine at low
idle with the transmission in NEUTRAL until the engine
coolant temperature is warm.

NOTICE:

operate the machine at reduced loads until

all systems reach operating temperature. This is very
important during extremely cold weather operation to
protect both the engine and hydraulic systems.
The transmission will not shift into gear unless the
transmission fluid is warm enough.

Engine speed

DO NOT OPERATE the engine at idle speed for long peri-
ods. This can cause a low operating temperature. A low
operating temperature can cause acids and deposits in
the engine oil.

Run the engine at low idle for a minute at start up before
picking up speed and load.

NOTICE:

always bring the engine to low idle for a few

minutes to let all parts cool evenly before shut down.

4-3

Summary of Contents for 721G Stage IV

Page 1: ...Part number 51481759 1st edition English July 2019 Wheel Loader OPERATOR S MANUAL 721G 821G Stage V ORIGINAL INSTRUCTIONS according to Directive 2006 42 EC Annex I 1 7 4 1 ...

Page 2: ...ON Safety rules and signal word definitions 2 1 Personal safety 2 2 Safety rules 2 3 Seat belts 2 11 Support strut and service link 2 12 Utility safety 2 14 Ecology and the environment 2 15 Hand signals 2 16 Noise emission 2 22 Vibration levels 2 24 Safety signs 2 25 3 CONTROLS AND INSTRUMENTS Access to operator s platform Proper entry and exit 3 1 Operator s seat Overview 3 3 Forward controls Fro...

Page 3: ...TIONS Commissioning the unit Before starting the engine 4 1 Starting the unit Starting the engine 4 2 Operating in extreme temperatures 4 4 Operating the machine 4 6 Stopping the unit Stopping the machine 4 8 Moving the unit Enabling the Auxiliary F N R switch 4 10 Ride control 4 11 Control levers 4 12 Auxiliary Forward Neutral Reverse F N R switch 4 20 Transmission automatic mode 4 23 Loader func...

Page 4: ... Automatic lubrication system 7 19 Selective Catalytic Reduction SCR Overview 7 24 Selective Catalytic Reduction SCR system 7 31 Maintenance planning Maintenance chart 7 46 Daily inspection Daily inspection 7 48 Every 10 hours Engine oil level Check 7 54 Every 50 hours Bucket attachment fittings Grease 7 55 Machine fittings Grease 7 56 Hydraulic oil level Check 7 57 Transmission oil level Check 7 ...

Page 5: ... Front and rear axle oil level Check 7 97 Roll Over Protective Structure ROPS Check 7 98 Battery fluid level Check 7 101 DEF AdBlue tank vent filter Replace 7 102 Selective Catalytic Reduction SCR in line filter Cleaning 7 103 Every 1000 hours Pivot points Grease 7 104 Hydraulic oil filter Replace 7 106 Drive belt Replace 7 108 Cab air recirculation filter Replace 7 112 Cab air pre filter Replace ...

Page 6: ...luid DEF AdBlue tank suction filter Replace 7 150 Engine Cleaning 7 154 Air conditioning condenser Cleaning 7 155 Parking brake Check 7 156 Secondary steering Check 7 158 Cab service Check 7 160 Windshield washer fluid level Check 7 163 Electrical system Battery Cleaning 7 164 Battery electrolyte level Check 7 167 Auxiliary battery connections Check 7 168 Battery Replace 7 170 Fuses and relays Rep...

Page 7: ... serious injury or death Anyone making such unauthorized modifications is responsible for the consequences The information in this manual is provided on the basis of information that was available at the time the manual was written Settings procedures part numbers software and other items can change These changes can affect the maintenance performed on the machine Ensure that you have complete and...

Page 8: ...t and maintenance of your new equipment You have purchased a dependable machine but only by proper care and operation can you expect to receive the performance and long service built into this equipment Please have all operators read this manual carefully and keep it available for ready reference Your authorized dealer will instruct you in the general operation of your new equipment Your dealer s ...

Page 9: ... or removed to better illustrate a particular feature or adjustment Unless instructed otherwise the machine should be turned off and hazardous energies dissipated before you open any shields Replace all shields before you operate the machine Failure to comply could result in death or serious injury W1399A IMPROVEMENTS CNH Industrial is continually striving to improve its products We reserve the ri...

Page 10: ... load of the vehicle and the characteristics of the road Always check the conditions and carrying capacity of bridges and ramps before driving over them Do not use the machine without wearing the seat restraint system during activities where roll over or tip over hazard exist The ROPS cab or ROPS structure will only be fully effective when the driver remains attached to the seat Do not use equipme...

Page 11: ... situations you must observe the follow ing Ensure that each piece of non CASE CONSTRUCTION equipment fitted to the machine bears the CE mark The maximum power of emission equipment radio telephones etc must not exceed the limits imposed by the national authorities of the country where you use the machine The electromagnetic field generated by the add on system should not exceed 100 V m at any tim...

Page 12: ...Greasing Replacing consumable items such as light bulbs Periodic service conversions and repairs Periodic service consists of activities that are necessary to maintain the expected life of the CASE CONSTRUC TION machine These activities have defined intervals Trained service personnel familiar with the machine char acteristics must perform these activities at the defined intervals Trained service ...

Page 13: ...1 GENERAL INFORMATION must demonstrate the ability to operate and service the CASE CONSTRUCTION machine in a correct and safe manner 1 7 ...

Page 14: ...per foot lb ft newton per meter N m pound per inch lb in Frequency megahertz MHz megahertz MHz kilohertz kHz kilohertz kHz hertz Hz hertz Hz Frequency Rotational r min r min revolutions per minute rpm revolutions per minute rpm Length kilometer km mile mi meter m foot ft centimeter cm inch in millimeter mm micrometer µm Mass metric ton t pound lb kilogram kg gram g ounce oz milligram mg Mass per M...

Page 15: ...eter per second m s foot per second ft s millimeter per second mm s inch per second in s meter per minute m min foot per minute ft min Volume includes Capacity cubic meter m cubic yard yd cu yd cubic inch in US gallon US gal UK gallon UK gal US quart US qt liter l UK quart UK qt milliliter ml fluid ounce fl oz Volume per time includes Discharge and Flow rate cubic meter per minute m min cubic foot...

Page 16: ...lobal Warming Potential ISO International Standardization Organization JSS Joystick Steering System LC Load Center LCD Liquid Crystal Display LED Light Emitting Diode LpA Sound pressure level in the workplace LwA Sound pressure level of the machine when stationary MCM Manual Catalyst Management MSDS Material Safety Data Sheet NOx Nitrogen Oxide OAT Organic Acid Technology PCV Positive Crankcase Ve...

Page 17: ...l year The Product identification number PIN plate is located on the right hand side of the machine The identification plate includes the following main data of the machine 1 Machine model 2 Homologation code number of the machine target market if foreseen 3 Machine serial number 4 Maximum total weight which the machine can bear 5 Maximum weight which the front axle can bear 6 Maximum weight which...

Page 18: ...he left hand side LEIL16WHL1167AB 2 Engine make and model Engine serial number The identification plates of the engine 1 and 2 are lo cated on the engine oil pan The homologation plate 1 shows Serial number Engine type The identification plate 2 shows Serial number Manufacturing date CNH part number FPT part number LEIL19WHL0559AB 3 1 12 ...

Page 19: ...1 GENERAL INFORMATION Transmission The serial number plate is on the transmission face plate LEIL16WHL0083AA 4 Axle The serial number plate is on the axle cross member RCPH10WHL081AAH 5 1 13 ...

Page 20: ...y and load characteristics of this machine before you start to operate DO NOT remove this manual or the safety manual from the machine See your dealer for additional manuals Keep the operator s manual and the safety video in the storage compartment provided on the machine The operator s manual and safety video must be available for use by all operators When you see this symbol read your operator s...

Page 21: ...ION Machine orientation The terms right hand left hand front and rear are used in this manual to indicate the sides as they are seen from the operator s seat 1 Front 2 Right hand 3 Rear 4 Left hand RCPH10WHL003BAH 1 1 15 ...

Page 22: ...ents LEIL19WHL0126FA 1 1 Roll Over Protection System ROPS cab 6 Articulation soft stop 2 Cab door handle 7 Bucket 3 Timed disconnect switch hood raise switch and optional battery jump post 8 Loader lift arms 4 Battery access 9 Bucket cylinder 5 Steps 1 16 ...

Page 23: ... LEIL18WHL1387FA 2 1 Pre cleaner 6 Handrail 2 Sliding access panel 7 Windshield washer bottle 3 Cab side window 8 Toolbox 4 Cab air filter door 9 Diesel Exhaust Fluid DEF AdBlue fill tank 5 Driving lights 10 Tail light 1 17 ...

Page 24: ...1 GENERAL INFORMATION Waste Handler WH configuration LEIL18WHL1118FB 3 721G 1 18 ...

Page 25: ...L0125FB 4 721G 1 Windshield guard 6 Rear articulation joint cover 2 Driving light guard 7 Transmission guard 3 Upper articulation cover 8 Fuel tank guard 4 Front chassis guard 9 Rear light guard 5 Front articulation joint cover 1 19 ...

Page 26: ...1 GENERAL INFORMATION LEIL17WHL2018FB 5 821G 1 20 ...

Page 27: ...2017FB 6 821G 1 Windshield guard 6 Transmission guard 2 Driving light guard 7 Fuel tank guard 3 Chassis side cover 8 Front chassis guard 4 Front articulation joint cover 9 Upper articulation cover 5 Rear articulation joint cover 1 21 ...

Page 28: ...nding of the document hereafter you ll find some explanatory notes 1 QR code 2 Under section 1 2 are listed those options or variants which have safety related functions Some of them are standard provided like FOPS or ROPS 3 Under section 2 are listed all information required by EU Outdoor Noise Directive 2000 14 EC Please refer your own original EC Declaration of Conformity for specific machine i...

Page 29: ...1 GENERAL INFORMATION LEIL19WHL0584H 1 1 23 ...

Page 30: ...1 GENERAL INFORMATION 1 24 ...

Page 31: ... that if not avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY Machine safety NOTICE Notice indicates a situation that if not avoided could result in machine or property damage Throughout this manual you wil...

Page 32: ...to operate this machine DO NOT remove this manual or the safety manual from the machine See your dealer for additional manuals Also see the manual information on the Title pages first and second pages in front of the Table of Contents of this manual The safety information given in this manual does not replace safety codes insurance needs federal state or local laws Make sure that your machine has ...

Page 33: ... on the machine if there is no man ufacturer s designated place for a rider Make sure that all protective guards canopies doors etc are in place and secure Remove all loose objects stored in the machine Re move all objects which do not belong in or on the ma chine and its equipment Attachment quick coupler safety information Always inspect the coupler locking pin extension be fore operating the ma...

Page 34: ...chine s tool attachment or further most contact point to view operation danger area from the work site personnel s view and angle Check that the parking device is applied place the transmission in neutral or park as specified by the manufacturer before starting the machine Adjust secure and latch the seat and fasten the seat belt before starting the machine Start and operate the machine only from ...

Page 35: ...now and use the signaling devices required on the machine Provide an escort for traveling on road where required Use the recommended transport devices when travel ing on road Proper lights flashers signals and bea cons may be required Use reflective slow moving ve hicle signs where necessary Follow local state and federal regulations The machine is not approved for towing Retrieval point in rear o...

Page 36: ...as such as ditches over hangs etc Walk around the work area before you start and look for hazards Be alert and always know the location of all workers in your area Keep all other persons completely away from your machine Injury or death can result if you do not follow these instructions Develop fluid and smooth operating techniques and maintain the surface condition where the machine trav els in o...

Page 37: ...or pressure taps Park the machine and let it cool before opening a pressurized tank Release all pressure before working on systems which have an accumulator Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin and cause infection or other injuries To prevent personal injury relieve all pressure before disconnecting fluid lines or performing work on the hy draulic system Befor...

Page 38: ...ne is equipped with additional components to comply with national and local exhaust emissions re quirements Diesel exhaust fluid or DEF ADBLUE is a non toxic aqueous urea solution It chemically reduces NOx emissions from heavy duty diesel powered ma chines It is neither explosive nor considered harmful to the environment and is classified under the minimum risk category of transportable fluids Per...

Page 39: ...partment and allow the com ponents to cool to a comfortable touch tem perature before you work inside the engine compartment Failure to comply could result in minor or moderate injury C0178A When the battery electrolyte is frozen the battery can explode if you try to charge the battery or if you try to boost start and run the engine To prevent the battery electrolyte from freezing try to keep the ...

Page 40: ... fluids and filters in accordance with local laws and regulations Use only appropriate containers for the storage of chemicals or petrochemical substances Keep out of reach of children or other unauthorized per sons Transporting precautions Know the rules laws and safety equipment necessary for transporting this machine on a road or highway Use appropriate lighting as defined by local regulations ...

Page 41: ...d Never wear a seat belt loosely or with slack in the belt system Failure to comply could result in death or serious injury W0143A 1 Insert the metal end 1 of the right hand belt strap into the latch mechanism 2 on the left hand side of the seat 2 To tighten the seat belt pull on the loose end of the right hand seat belt LEIL16WHL1256AB 1 1 Right hand belt strap 2 Latch mechanism 1 To unlatch the ...

Page 42: ... raise the loader lift arms to approximately 2 1 m 7 ft and stop the engine 2 Maintain the bucket in a dumped position Remove the retaining bolt 1 Remove the support strut 2 from the storage position 3 Place the support strut 2 on the cylinder rod with the guide lock tab on top of cylinder and pointing toward the bucket 4 Install the retaining bolt 1 entirely into the support strut 2 using all thr...

Page 43: ... engine off and set the parking brake before exiting the cab Prior to any maintenance service work or transportation lock the articulation transport service link 1 Remove the safety security pin to change the positions of the service link LEIL16WHL0047AA 3 NOTE service link in operating unlocked position 2 Move the service link into the locked position to pre vent articulation Insert the safety se...

Page 44: ...s your responsibility to be aware of all such utility lines buried and overhead in the area of your project and to avoid them Always have all local utility companies mark the location of their lines NOTICE check with local authorities for laws regulations and or strict penalties requiring you to locate and avoid existing utilities Call all local utility companies before you perform any machine ope...

Page 45: ... when you drain fluids such as used engine coolant mixtures engine oil hydraulic fluid brake fluid etc Do not mix drained brake fluids or fuels with lubricants Store all drained fluids safely until you can dispose of the fluids in a proper way that complies with all local legislation and available resources Do not allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures ...

Page 46: ...to work in areas where visibility is poor or impaired without seeking the assistance of a signal person Make perfectly sure that you and the signal person understand the signals to be used Start the engine LEEN11T0005AA 1 Stop the engine LEEN11T0006AA 2 Come to me Wave hands back and forth palms inward LEEN11T0007AA 3 2 16 ...

Page 47: ...ETY INFORMATION Move away from me Wave hands back and forth palms outward LEEN11T0008AA 4 Go this far LEEN11T0009AA 5 All stop and hold LEEN11T0010AA 6 Stop Move one hand back and forth LEEN11T0011AA 7 2 17 ...

Page 48: ...2 SAFETY INFORMATION Emergency stop Move both hands back and forth LEEN11T0012AA 8 Raise load or tool LEEN11T0013AA 9 Lower load or tool LEEN11T0014AA 10 Raise load or tool slowly LEEN11T0015AA 11 2 18 ...

Page 49: ...EN11T0016AA 12 Turn machine left swing load left To stop movement stop moving hand and make a fist LEEN11T0017AA 13 Turn machine right swing load right To stop movement stop moving hand and make a fist LEEN11T0018AA 14 Raise boom LEEN11T0019AA 15 2 19 ...

Page 50: ...2 SAFETY INFORMATION Lower the boom LEEN11T0020AA 16 Retract arm LEEN11T0021AA 17 Extend arm LEEN11T0022AA 18 Fill tool LEEN11T0023AA 19 2 20 ...

Page 51: ...2 SAFETY INFORMATION Empty tool LEEN11T0024AA 20 2 21 ...

Page 52: ...ssion Sound power level Guaranteed sound power level is determined according to European Directive 2000 14 EC 721G LWA 103 dB A 821G LWA 104 dB A LEIL17WHL1704AB 1 LEIL15WHL0468AA 2 Only for 721G LEIL14WHL0550AA 3 Only for 821G 2 22 ...

Page 53: ...uivalent continuous weighed sound pressure level in correspondence with the operator station with cab door and windows closed and fan of the heater conditioner op erating in second speed measured on identical machine in compliance with standard ISO 6396 2008 LEIL17WHL0063YA 4 2 23 ...

Page 54: ...tes as required by the operational scopes in accordance with the prescriptions of this manual The effective value of the acceleration issued by the machine to which the arms of the operator are subjected does not exceed 2 5 m s The effective value of the acceleration issued by the machine to which the body is subjected does not exceed 0 5 m s These results have been achieved using an accelerometer...

Page 55: ... sign is on a part that is replaced make sure the safety sign is installed on the new part See your dealer for replacement safety signs Make sure that you read all the safety decals and all instructional decals The decals are intended for the personal safety of you and those working with you Review the decals with all machine operators NOTE some decal locations may vary slightly between various mo...

Page 56: ...he seat belt Failure to comply with this warning could result in death or serious injury ISO decal number 386241A1 386241A1 4 LEIL18WHL1082AA 5 Location support inside the operator s compartment WARNING Avoid injury Read the operator s manual Fasten the seat belt No riders Keep others away Failure to comply with this warning could result in death or serious injury ISO decal number 256147A1 256147A...

Page 57: ...ergency exit ISO decal number 329051A1 329051A1 8 LEIL15WHL1866AA 9 Location right hand support inside the operator s compartment WARNING Falling object hazard Always check the attachment for proper engagement before using Failure to comply with this warning could result in death or serious injury ISO decal number 364917A1 364917A1_ 10 2 27 ...

Page 58: ...hen traveling on road Failure to comply with this warning could result in death or serious injury ISO decal number 48088662 48088662 12 LEIL15WHL0078AA 13 Location left hand side of the machine near the articulation area WARNING Crush hazard Keep clear Failure to comply with this warning could result in death or serious injury ISO decal number 323695A1 323695A1 14 2 28 ...

Page 59: ... to comply will result in death or serious injury ISO decal number 87546236 87546236 16 LEIL15WHL0078AA 17 Location left hand side of the machine near the articulation area See Releasing pressure in the hydraulic system Chapter 7 in this manual for more information WARNING Pressurized system hazard Release pressure before maintenance Failure to comply with this warning could result in death or ser...

Page 60: ...he parking brake Failure to comply with this warning could result in death or serious injury ISO decal number 329050A1 329050A1_ 20 LEIL15WHL0078AA 21 Location left hand side of the machine near the articulation area DANGER Crush hazard Servicing the valve will cause the lift arms to fall Failure to comply will result in death or serious injury ISO decal number 87453136 87453136 22 2 30 ...

Page 61: ...th this warning could result in death or serious injury ISO decal number 329048A1 329048A1_ 24 LEIL18WHL1084AA 25 Location right hand side of the machine near the articulation area See Releasing pressure in the hydraulic system Chapter 7 in this manual for more information WARNING Pressurized system hazard Release pressure before maintenance Failure to comply with this warning could result in deat...

Page 62: ...lt in death or serious injury ISO decal number 323695A1 323695A1 28 LEIL18WHL1085AA 29 Only for machine equipped with remote jump start Location left hand side of the machine DANGER Explosion hazard Read the procedure in the operator s manual before jump start or service to avoid injury Failure to comply will result in death or serious injury ISO decal number 412476A1 412476A1 30 2 32 ...

Page 63: ...s raised Failure to comply with this warning will result in death or serious injury ISO decal number 412426A1 412426A1_1 32 LEIL15WHL0068AA 33 Location front of the machine under the bucket control cylinder WARNING Pressured system hazard Release all pressure before working systems which have an accumulator Failure to comply with this warning could result in death or serious injury ISO decal numbe...

Page 64: ...18WHL1094AA 36 821G Only for machine equipped with grid heater Location air cleaner housing WARNING Explosion hazard Do not use ether Failure to comply with this warning could result in death or serious injury ISO decal number 8603095 8603095 37 2 34 ...

Page 65: ... 39 821G Location left hand side of the machine near the fan shroud WARNING Entanglement hazard Keep clear or stop the engine before servicing Failure to comply with this warning could result in death or serious injury ISO decal number 87488609 87488609_ 40 2 35 ...

Page 66: ...ly for machine equipped with grid heater Location left hand and right hand side of the machine near the fan shroud WARNING Explosion hazard Do not use ether Failure to comply with this warning could result in death or serious injury ISO decal number 8603095 8603095 43 2 36 ...

Page 67: ...A 45 821G Location rear of the engine compartment on the fan guard WARNING Entanglement hazard Keep clear or stop the engine before servicing Failure to comply with this warning could result in death or serious injury ISO decal number 388113A1 388113A1_ 46 2 37 ...

Page 68: ...48 821G Location right hand side of the machine near the fan shroud WARNING Entanglement hazard Keep clear or stop the engine before servicing Failure to comply with this warning could result in death or serious injury ISO decal number 87488609 87488609_ 49 2 38 ...

Page 69: ... Location right hand side of the engine compartment on the fan guard DANGER Unexpected movement Start the engine from the operator s seat Transmission must be in neutral Failure to comply will result in death or serious injury ISO decal number 87488619 87488619_ 52 2 39 ...

Page 70: ...lure to comply with this warning could result in death or serious injury ISO decal number 87488609 87488609_ 54 LEIL17WHL2066AB 55 Location access compartment on the top of the machine behind the cab WARNING Pressurized system hazard Release pressure before maintenance Failure to comply with this warning could result in death or serious injury ISO decal number 333269A1 333269A1 56 2 40 ...

Page 71: ...ulic oil ISO decal number 395895A1 395895A1 58 LEIL17WHL2065AB 59 Location access compartment on the top of the machine behind the cab NOTE only with optional use of biodegradable hydraulic oil the P N 47482423 replaces the P N 395895A1 decal Informational decal biodegradable hydraulic oil ISO decal number 47482423 47482423_A 60 2 41 ...

Page 72: ...ational decal biodegradable hydraulic oil ISO decal number 47482423 47482423_A 62 LEIL17WHL2067AB 63 Location access compartment on the top of the machine behind the cab WARNING Hot liquid under pressure hazard Service when cool Failure to comply with this warning could result in death or serious injury ISO decal number 329045A1 329045A1 64 2 42 ...

Page 73: ... LEIL17WHL1321AA 65 Location rear side of the machine DANGER Run over hazard Keep clear of the machine Failure to comply with this warning will result in death or serious injury ISO decal number 328753A1 328753A1_ 66 2 43 ...

Page 74: ...th this warning could result in death or serious injury ISO decal number 87741372 87741372_1 68 LEIL17WHL1322AA 69 Location left hand and right hand side of the engine hood WARNING Hot area The engine engine oil exhaust pipes the radiator and coolant can cause burns when hot Keep in mind this warning when it is necessary to approach or to work near these surfaces Failure to comply with this warnin...

Page 75: ...g could result in death or serious injury ISO decal number 47880081 47880081 72 LEIL16WHL1538AA 73 Only for Zbar XR version Location left hand and right hand side of the bell crank WARNING Moving parts When the machine or its equipment are moving do not place limbs or parts of the body between the mechanism of the booms or bucket to prevent the risk of amputation Failure to comply with this warnin...

Page 76: ... could result in death or serious injury ISO decal number 47880081 47880081 76 LEIL18WHL1181AA 77 721G Only for XT version Location left hand and right hand side of the dump link WARNING Moving parts When the machine or its equipment are moving do not place limbs or parts of the body between the mechanism of the booms or bucket to prevent the risk of amputation Failure to comply with this warning ...

Page 77: ...door left hand side of the machine Informational decal timed disconnect switch ISO decal number 47795303 47795303_ 80 LEIL18WHL1285AA 81 Location inner side of the fluid drain compartment left hand side of the machine Informational decal fluid drains engine oil coolant hydraulic oil ISO decal number 47982011 47982011 82 2 47 ...

Page 78: ...the machine Informational decal transmission oil level ISO decal number 8602227 8602227 84 LEIL15WHL0096AA 85 Location cooling box near the hydraulic fluid gauge and access door left hand side of the machine Informational decal hydraulic fluid temperature level ISO decal number 386741A2 386741A20 86 2 48 ...

Page 79: ...compartment on the fan guard Informational decal maintenance intervals ISO decal number 48014397 48014397 88 LEIL18WHL1095AA 89 Only for 821G Location rear of the engine compartment on the fan guard Informational decal maintenance intervals ISO decal number 48014399 48014399 90 2 49 ...

Page 80: ...Transporting the machine Chapter 5 in this manual for more information ISO decal number 84409663 84409663_ 92 LEIL17WHL1323AA 93 Location front and rear side of the machine Informational decal lift the machine only from the tie down points as indicated by this decal See Transporting the machine Chapter 5 in this manual for more information ISO decal number 84409662 84409662_ 94 2 50 ...

Page 81: ...achine Informational decal hitch weight ISO decal number 251501A1 251501A1_1 96 LEIL17WHL1318AA 97 Location engine hood Informational decal do not step on the engine hood Failure to comply could result in death or serious injury ISO decal number E134402 134402 98 2 51 ...

Page 82: ... 99 Location rear window of the cab Informational decal speed limit ISO decal number 76048337 76048337_ 100 For German market this informational decal is located on the rear window and on the both sides of the cab LEIL16WHL1540AB 101 2 52 ...

Page 83: ...y part of the air conditioning system Discharging refrigerant gas into the atmos phere is illegal in many countries Failure to comply could result in death or se rious injury W0340B This sign indicates that the vehicle uses a fluorinated greenhouse gas and shows the designation for such gas R134A the gas quantity included in the air conditioning system and the Global Warming Potential GWP of the g...

Page 84: ...2 SAFETY INFORMATION 2 54 ...

Page 85: ...s to remove all traces of grease oil mud and ice in winter Failure to comply could result in death or serious injury W0139A Steps and hand holds Use the steps and hand holds to get down from or get onto the machine Use at least three points of support to get on and off the machine Lock the cab door into the full open or full closed position LEIL18WHL1111BA 1 3 1 ...

Page 86: ...nst the cab NOTICE lock the cab door into the full open or full closed position before using the door hand hold NOTE the key provided with the machine can be used to lock and unlock the various panels and to activate the engine starter switch functions LEIL15WHL0502AA 2 To unlock the cab door from the fully open locked posi tion pull the knob located inside of B pillar LEIL17WHL1482AB 3 Inside ope...

Page 87: ...Lift up the handle and adjust the control carrier equipment forward or backward as required LEIL17WHL1484AB 1 Weight adjustment Operator weight adjustment range 50 140 kg about 30 knob turns Turn the knob counterclockwise to go to the minimum weight setting until it stops Increase the weight range from there LEIL17WHL1485AB 2 Seat Fore Aft adjustment Pull the slide adjustment lever up and adjust t...

Page 88: ...he adjustable damper LEIL16WHL1387AB 4 Backrest adjustment Lift up the handle and move the backrest to the desired position Release the handle to lock in position LEIL16WHL1388AB 5 Armrest angle adjustment Turn the knob to raise or lower the armrest to the desired position LEIL16WHL1389AB 6 Lumbar adjustment Turn the knob to adjust both the height and curvature of the backrest cushion LEIL16WHL139...

Page 89: ...3 CONTROLS AND INSTRUMENTS Headrest Optional The seat is equipped at the top with provisions for an op tional headrest LEIL16WHL1391AB 8 3 5 ...

Page 90: ...ease the weight resis tance Adjust the seat for operator preference and com fort LEIL16WHL1409AB 10 Seat Fore Aft adjustment Pull the slide adjustment lever up and adjust the seat for ward or backward as required Release the lever to lock the seat in position Always make adjustments from the front center of the adjustment bar LEIL16WHL1408AB 11 Variable damper adjustment Use the knob to adjust the...

Page 91: ...IL16WHL1427AB 13 Armrest angle adjustment Turn the knob to raise or lower the armrest to the desired position LEIL16WHL1430AB 14 Lumbar adjustment Turn the knob to adjust both the height and curvature of the backrest cushion LEIL16WHL1428AB 15 Seat heating Use the rocker switch to activate the seat heating for cold weather comfort LEIL16WHL1410AB 16 3 7 ...

Page 92: ...3 CONTROLS AND INSTRUMENTS Headrest Optional The seat is equipped at the top with provisions for an op tional headrest LEIL16WHL1429AB 17 3 8 ...

Page 93: ...ht Pull the lever with the vehicle at a standstill and the oper ator sitting on the seat to adjust the seat for your weight LEIL16WHL1396AB 19 Seat Fore Aft adjustment Pull the slide adjustment lever up and adjust the seat for ward or backward as required Release the lever to lock the seat in position Always make adjustments from the front center of the adjustment bar LEIL16WHL1397AB 20 Fore aft i...

Page 94: ... adjustment Lift up on the handle and move the seat to the desired angle Release the handle to lock the cushion angle LEIL17WHL1489AB 23 Backrest adjustment Lift up the handle and move the backrest to the desired position Release the handle to lock in position LEIL16WHL1399AB 24 Armrest angle adjustment Turn the knob to raise or lower the armrest to the desired position LEIL16WHL1400AB 25 3 10 ...

Page 95: ...ight and curvature of the backrest cushion LEIL16WHL1401AB 26 Seat heating Use the rocker switch to activate the seat heating for cold weather comfort LEIL16WHL1402AB 27 Headrest Optional The seat is equipped at the top with provisions for optional headrest LEIL16WHL1392AB 28 3 11 ...

Page 96: ... see all critical and non critical warning displays that may appear on the multifunction display and the corrective action required When the caution master indicator is ON change the operating method and schedule a shutdown for maintenance If the condition persists contact your dealer Lamp indicator blue The indicator illuminates when the driving high beam lamps are ON 2 Rear wiper switch Push the...

Page 97: ...lever to turn on the high beam headlights Push the multifunction lever for flashing 4 Driving light wheel Rotate the wheel 4 to set one of the three positions 0 Lights OFF 1 Marker position lights 2 Low beam headlights 5 Front wiper washer wheel Rotate the wheel 5 to set one of the four positions 0 OFF position I ON position Rotate clockwise the wheel 5 to the first position to activate the front ...

Page 98: ...in order to use the transmission control lever 1 Service brake pressure must be at operating pressure 2 Transmission control lever must be in NEUTRAL upon startup 3 Push the parking brake button to release the parking brake switch 4 Place the transmission control lever in either FOR WARD or REVERSE to move the machine Steering wheel tilt control The steering wheel tilt control allows the operator ...

Page 99: ...opes use the down shift mode of the transmission to aid braking and to help prevent brake overheating and premature disc wear NOTE when the machine is shut off the parking brake is automatically set LEIL16WHL1556AB 1 Foot Throttle Push the foot throttle to increase the engine speed When the pedal is released the engine runs at low idle LEIL16WHL1557AB 2 Differential lock Optional Depress the diffe...

Page 100: ... INSTRUMENTS Right hand brake pedal Optional An additional right brake pedal can be added allowing both the left and right pedal to be locked together Braking can be performed from either pedal LEIL16WHL1270AB 4 3 16 ...

Page 101: ... a locked position during travel Do not use joystick steering when traveling on a public road or highway Failure to comply could result in death or serious injury W0451A Joystick steering optional The joystick steering JSS allows the operator to steer us ing a hand controls located on the left hand operator seat armrest The joystick steering allows for steering move ment at the operator s fingerti...

Page 102: ...e joystick steering armrest 1 is installed at the left hand side of the operator seat Standard operator seat mechanical suspension Optional operator seat air suspension heated LEIL16WHL1436AA 2 Optional premium operator seat air suspension heated LEIL16WHL1437AA 3 3 18 ...

Page 103: ...elect the most suitable speed for the operation to be performed when using the joystick steering access the Machine Settings menu and highlight Joystick Steering at the settings screen and press the enter key LEIL18WHL1217AA 5 At the joystick steering screen use the arrow keys and select one of the three available speed ranges slow medium or fast The higher the range selected the more responsive s...

Page 104: ...outlet socket 12 V 2 Ignition switch 8 Backup alarm cancel optional 3 Control lever joystick 9 Horn 4 Arm pad 10 Arm pad release 5 Cup holder 11 Automatic lubrication button optional 6 USB and AUX ports The right hand side console allows the operator to make adjustments to machine operations and functions 3 20 ...

Page 105: ... activate the optional radio only It will not activate the instruments or start the engine C ON position This position will activate all electrical systems The key will return to this position after you release the key from the start position D START position Turn the key to this position to engage the starter mo tor to start the engine The switch is spring loaded and will return to the ON positio...

Page 106: ... 5 6 USB and AUX ports USB and AUX ports are located in the lower part of the right hand console LEIL17WHL1589AB 6 7 Power outlet socket 12V A 12 V power outlet socket is located next to the USB and AUX ports in the lower part of the right hand console LEIL17WHL1590AB 7 8 Backup alarm cancel optional The backup alarm cancel switch allows the alarm deacti vation LEIL17WHL1591AB 8 3 22 ...

Page 107: ...te lever to release and lower LEIL16WHL1305AB 10 11 Automatic lubrication button optional If the machine is equipped with an automatic lubrication system at any time the operator can press this button to manually start a grease cycle For more details refer to the section Automatic lubrication system in Chapter 7 LEIL17WHL1592AB 11 3 23 ...

Page 108: ... 1 Parking brake Press the parking brake button to engage disengage the parking brake on the transmission output shaft LED color red 2 Beacon Press the beacon button to turn ON OFF the rotating beacon LED color green 3 Work lights 1 Press the work light 1 button to turn ON OFF the front work lights LED color green 4 Work lights 2 Press the work light 2 button to turn ON OFF the front and rear ligh...

Page 109: ...iminate torque converter loss It allows the torque converter to remain locked up from the second gear upward It allows for faster vehicle accelerations and speeds LED color green 9 Automatic differential lock if equipped With the automatic differential lock button in ON position the automatic differential lock system is enabled The hydraulic differential lock will automatically engage when require...

Page 110: ...mph See Chapter 4 for further information LED color green 16 Fan reverser To use the fan reverser let the machine idle in NEUTRAL Press and hold the fan reverser button and press the throttle to high idle for a minimum of 10 s or until debris stops blowing out of the coolers Return the machine to idle and release the fan reverser button Press the fan reverser function to turn ON OFF the automatic ...

Page 111: ...OLD position D RAISE E DUMP F ROLLBACK E F AUTOMATED BUCKET METERING used to im prove material metering out of the bucket at a consistent rate To engage automated functionality move the joy stick rapidly back and forth from E Dump to F Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Reg ular bucket control resumes as soon as the...

Page 112: ... point crossings Reg ular bucket control resumes as soon as the back and forth motion is stopped C HOLD central position The loader arms and bucket will not move when the control lever is in the HOLD po sition When released the control lever will automatically return to the HOLD position Lift Arm Control 2 D FLOAT When in the FLOAT position the loader bucket floats across the rough ground E LOWER ...

Page 113: ...Reg ular bucket control resumes as soon as the back and forth motion is stopped C HOLD central position The loader arms and bucket will not move when the control lever is in the HOLD po sition When released the control lever will automatically return to the HOLD position Lift Arm Control 2 D FLOAT When in the FLOAT position the loader bucket floats across the rough ground E LOWER F RAISE Auxiliary...

Page 114: ...ition The loader arms and bucket will not move when the control lever is in the HOLD po sition When released the control lever will automatically return to the HOLD position Lift Arm Control 2 D FLOAT When in the FLOAT position the loader bucket floats across the rough ground E LOWER F HOLD central position The loader arms and bucket will not move when the control lever is in the HOLD po sition Th...

Page 115: ...oon as the back and forth motion is stopped C HOLD central position The loader arms and bucket will not move when the control lever is in the HOLD po sition When released the control lever will automatically return to the HOLD position D FLOAT When in the FLOAT position the loader bucket floats across the rough ground E LOWER F RAISE Auxiliary control 2 G AUXILIARY FUNCTION WITH DETENT H AUXILIARY...

Page 116: ...levers All the following steps are required to use this transmis sion shift function 1 Service brake pressure must be at operating pressure 2 The transmission control lever on the left hand side of the steering column must be in NEUTRAL 3 F N R switch 1 on the joystick or next to the control levers must be in NEUTRAL 4 Machine speed must be zero 5 Engine must be running LEIL16WHL1288AB 11 LEIL16WH...

Page 117: ...on located on the right hand side console The indicator light on the button will illuminate when activated 7 Press the parking brake button to release the parking brake 8 Place the auxiliary F N R switch 1 in either FOR WARD or REVERSE to move the machine LEIL16WHL1125AA 16 3 33 ...

Page 118: ...il the first gear is reached Once the kick down button 1 has been pressed down the transmission maximum gear allowed is lowered The kick down button 1 will return to the automatic mode in one of the two cases as follows 1 when the transmission control lever changes gear 2 when the transmission control lever is moved to NEU TRAL and then to FORWARD or to REVERSE LEIL15WHL0652AB 17 LEIL16WHL1303AA 1...

Page 119: ...l lever to NEUTRAL N stop the machine and push the parking brake button The parking brake will automat ically engage when the machine is shut off NOTICE a failure in the operating procedure or a failure in the electrical or hydraulic function can result in abrupt engagement of the parking brake Always wear your seat belt NOTICE apply the parking brake prior to leaving the cab and or parking the ma...

Page 120: ...s Adjustment lever To lower the arm pad 1 pull up the lever 2 Adjust the arm pad to a comfortable height To raise pull up on the arm pad 1 Adjustment console Pull up on the handle 3 and adjust the position of the console 4 with respect to the operator s seat by sliding it forward or backward LEIL16WHL1467AB 1 3 36 ...

Page 121: ...chine key to open and close this cover 1 Insert the key Make sure to completely insert the key for proper operation NOTICE damage can occur to the key or locking mechanism if key is improperly inserted and turned 2 After releasing the lock remove the key and open the cover LEIL18WHL1085AA 1 3 The hood switch will automatically raise the hood on the machine Keep all tools service equipment and pers...

Page 122: ...pment 1 Use booster battery cables to provide power Connect the positive booster cable to the cab B junction post located behind the right hand side cab access door 2 Connect the negative cable to a proper ground The hood may now be operated at the switch LEIL16WHL1589AB 3 If the machine has power but the actuator is not functioning Keep all non authorized personnel clear of the area Park the mach...

Page 123: ...ions Check Jump post optional Chapter 7 in this manual for further in formation LEIL18WHL1100AA 5 Timed disconnect switch WARNING Electrocution hazard When you turn the timed disconnect switch to the OFF position there is a delay before the switch stops the flow of power to the vehicle Wait for an audible click before you perform any electrical service Failure to comply could result in death or se...

Page 124: ...ect switch is ON and the key switch is OFF the dome lamp horn stop lamps four way flashers and rotary light beacon are powered and functional Timed disconnect switch OFF In OFF position all machine power is interrupted once the vehicle control module opens the battery isolator NOTICE DO NOT use the timed disconnect switch to stop the engine 47795303_ 7 3 40 ...

Page 125: ...e vehicle controller will turn ON the battery isolator 4 The vehicle controller will turn OFF the isolator when the key switch has been in OFF position for a period of time about 5 min to allow vehicle functions to com plete prior to turning OFF the battery isolator 5 If the timed disconnect switch is in OFF position switch open the vehicle will not turn ON the battery isolator 6 If the timed disc...

Page 126: ...nction display is located above the multifunction keypad Information will be displayed on the LCD as directed by the operator or automatically by machine operations The screen offers prompts to assist the operator when pro gramming machine functions and or performing diagnos tics LEIL16WHL0996AB 1 LEIL16WHL1103FB 2 3 42 ...

Page 127: ...r green 10 Differential lock indicator red 11 Hydraulic functions indicator red The right hand section of the screen displays the main menu 12 The bottom of the screen displays 13 Digital clock 14 Gear engaged the transmission selection FOR WARD NEUTRAL or REVERSE F N R as selected by the operator 15 Machine hours The center section of the screen displays 16 Engine coolant temperature 17 Transmiss...

Page 128: ...nician may use the main menu to adjust the machine configurations to working conditions to test components to view faults that may have occurred or to select preferences Items and selections in this menu are 1 Machine status 2 Trip 3 Rearview Camera 4 Machine settings 5 Machine Service LEIL16WHL1581AA 3 3 44 ...

Page 129: ...ry You can access all functions in the same basic manner A Home key Use this key to exit and return to the driv ing screen You can use this key anytime to start over and begin again or to exit a field You can also use this key to electronically check fault codes B Right arrow key Use this key to scroll right to selec tions screens C Left arrow key Use this key to scroll left to selections screens ...

Page 130: ...e LEIL15WHL0520AA 6 Second screen Engine coolant temperature Engine oil temperature DEF ADBLUE temperature Intake manifold temperature Engine oil pressure Boost pressure LEIL15WHL0521AA 7 Third screen Transmission oil temperature Transmission converter temperature Hydraulic oil temperature Fan speed LEIL17WHL1644AA 8 3 46 ...

Page 131: ...he display to select the key to access to the Trip screen LEIL15WHL0630AA 9 The screen displays Trip A Trip B To reset the trip screen select desired Trip A 1 or B 2 Press and hold the confirm key 3 Press the home key A to return to the main menu LEIL15WHL0523AB 10 3 47 ...

Page 132: ...red to provide a reverse image Use the keypad on the right hand of the display to select the key to activate the rearview backup camera LEIL15WHL0631AA 11 In the display appears the image projected from the rearview camera LEIL16WHL0873AA 12 Use the keypad on the right hand of the display to select the key to activate the assistant parking line LEIL16WHL0872AA 13 3 48 ...

Page 133: ...ions at the setting menu include Engine Transmission Display Fan if equipped Joystick Steering if equipped Auxiliary Hydraulics if equipped LEIL15WHL0632AA 14 Engine Use the keypad on the right hand of the display to select the key to switch to the Engine settings LEIL18WHL1213AA 15 Engine selections Power Mode Working Idle Auto Idle LEIL15WHL0526AA 16 3 49 ...

Page 134: ...signed to save fuel and machine wear when the machine is at an idling condition for a set period of time Engine Protection Auto Shutdown In the engine protection mode a higher level of system protection is offered If a warning occurs while the ma chine is moving the engine speed will reduce to low idle 900 RPM to allow continued movement When the ma chine stops the engine will shut down The protec...

Page 135: ... on the right hand of the display to select the key to switch to the Display settings LEIL18WHL1215AA 20 Display selections Units Day Brightness Night Brightness LEIL15WHL0529AA 21 Language Date LEIL15WHL0530AA 22 Digital clock LEIL15WHL0531AA 23 3 51 ...

Page 136: ...gs LEIL18WHL1216AA 24 Fan selections Auto Fan Fan Reverser Interval Fan Reverser Duration LEIL15WHL0532AA 25 Joystick Steering Use the keypad on the right hand of the display to select the key to switch to the Joystick Steering settings LEIL18WHL1217AA 26 Joystick Steering selections Joystick Steering LEIL15WHL0533AA 27 3 52 ...

Page 137: ... Auxiliary Hydraulics settings LEIL18WHL1218AA 28 Aux Hydraulics selections Aux 1 Flow Control LEIL15WHL0534AA 29 Lighting Use the keypad on the right hand of the display to select the key to switch to the Lighting settings LEIL18WHL1091AA 30 Lighting selections Follow Me Home Follow Me Home Interval LEIL18WHL1220AA 31 3 53 ...

Page 138: ...ty LEIL16WHL0908AA 32 Maintenance Use the keypad on the right hand of the display to select the key to switch to the Maintenance settings LEIL16WHL0910AA 33 Maintenance selections Cab air filter Service Intervals Hrs 250 h Time to Service hours remaining until service is due LEIL16WHL0896AA 34 Engine Oil Filters Service Intervals Hrs 500 h Time to Service hours remaining until service is due NOTE ...

Page 139: ...ervice Intervals Hrs 500 h Time to Service hours remaining until service is due LEIL16WHL0963AA 37 DEF ADBLUE Tank Vent Filter Service Intervals Hrs 500 h Time to Service hours remaining until service is due LEIL16WHL0964AA 38 SCR In Line Supply Filter Service Intervals Hrs 500 h Time to Service hours remaining until service is due LEIL16WHL0965AA 39 3 55 ...

Page 140: ...le is not operating The fuel is at least half a tank full LEIL19WHL0398AA 40 Hydraulic Oil Filter Service Intervals Hrs 1000 h Time to Service hours remaining until service is due LEIL16WHL0966AA 41 Drive Belt Service Intervals Hrs 1000 h Time to Service hours remaining until service is due LEIL16WHL0967AA 42 Cab Air Recirculation Service Intervals Hrs 1000 h Time to Service hours remaining until ...

Page 141: ...xle Fluid Service Intervals Hrs 1000 h Time to Service hours remaining until service is due LEIL16WHL1307AA 45 Transmission Fluid Filter Service Intervals Hrs 1500 h Time to Service hours remaining until service is due LEIL16WHL0971AA 46 Transmission Breather Service Intervals Hrs 1500 h Time to Service hours remaining until service is due LEIL16WHL0972AA 47 3 57 ...

Page 142: ...ir Filters Service Intervals Hrs 2000 h Time to Service hours remaining until service is due LEIL16WHL0974AA 49 SCR Supply Module Filter Service Intervals Hrs 4000 h Time to Service hours remaining until service is due LEIL16WHL0975AA 50 Engine Coolant Service Intervals Hrs 4000 h Time to Service hours remaining until service is due LEIL16WHL0976AA 51 3 58 ...

Page 143: ...creens LEIL16WHL0930AA 52 Engine Throttle Pedal Idle Validation Switch SCR Upstream Temperature SCR Downstream Temperature Doc Upstream Temperature DEF ADBLUE Tank Level LEIL16WHL0890AA 53 DEF Tank Temp Intake Temp Coolant Temp Radiator Temp Engine Oil Pressure Boost Pressure LEIL16WHL0983AA 54 Intake Manifold Temp LEIL16WHL0982AA 55 3 59 ...

Page 144: ...891AA 56 EH Electro Hydraulic Controls Bucket Angle Boom Angle Boom Joystick Position Bucket Joystick Position AUX1 Joystick Position AUX2 Joystick Position LEIL16WHL0892AA 57 Transmission Transmission Converter Temperature Transmission Sump Temperature Transmission Turbine Speed Transmission Output Speed Transmission Input Speed LEIL16WHL0893AA 58 Auxiliary Steering Auxiliary Steering LEIL16WHL08...

Page 145: ...e key to switch to the Calibration Settings screens LEIL16WHL0874AA 61 Tire Size Tire Size Special cm NOTICE only for special Tire LEIL17WHL0951AA 62 Transmission Clutch Calibration Conditions to be satisfied to start the transmission clutch calibration Transmission Oil Temperature within range of 75 90 C Place Transmission in Neutral Turn on Parking Brake Select Start to proceed with the transmis...

Page 146: ...he machine LEIL17WHL0954AA 65 Parking Brake Test Conditions to be satisfied to start the parking brake test Turn On parking brake Place Transmission in 3rd Gear Forward Select Start to proceed with the parking brake test NOTICE before starting the test make sure you have room to move forward LEIL17WHL1647AA 66 Parking brake test in progress LEIL17WHL1648AA 67 3 62 ...

Page 147: ...ace that allows to use the boom raise and bucket roll back functions Turn On Parking Brake Activate the joystick s to fully raise the boom and fully roll back the bucket Select Next to proceed with the angle sensor calibration procedure LEIL17WHL1055AA 69 Angle sensor Calibration Select Start to proceed with the angle sensor calibration procedure Hold joystick s completely in a direction that rais...

Page 148: ...lace Transmission in Neutral Turn On Parking Brake Select Start to proceed with the inch pedal calibration LEIL17WHL1638AA 72 Inch pedal calibration is in progress Press the service brake pedal Hold the service brake pedal pressed for acquisition LEIL17WHL1640AA 73 Acquisition is in progress LEIL17WHL1641AA 74 Release the service brake pedal LEIL17WHL1642AA 75 3 64 ...

Page 149: ...t Start to proceed with the Fan Test LEIL17WHL1634AA 77 Fan Test is in progress Fan speed is displayed Select Done to exit LEIL17WHL1633AA 78 Ride Control Test Conditions to be satisfied to start the Ride Control Test Place Transmission in Neutral Turn On Parking Brake Select Start to proceed with the ride control test LEIL17WHL1051AA 79 3 65 ...

Page 150: ...e Transmission in Neutral Select Start to proceed with the auxiliary steering pump test LEIL17WHL1636AA 81 Auxiliary Steering Pump Test is in Progress Auxiliary Steering Pump status is displayed Select Done to exit LEIL17WHL1635AA 82 Controller Information Use the keypad on the right hand of the display to select the key to switch to the Controller Information screens Screen shows hardware and sof...

Page 151: ...Diagnostic Trouble Codes Use the keypad on the right hand of the display to select the key to switch to the Diagnostic Trouble Codes page LEIL16WHL0909AA 85 Diagnostic Trouble Codes This page shows the list of the fault codes occurred in the machine LEIL16WHL0881AA 86 Keypad Diagnostics Use the keypad on the right hand of the display to select the key to switch to the Keypad Diagnostics page LEIL1...

Page 152: ... Security Use the keypad on the right hand of the display to select the key to switch to the Security page LEIL16WHL0933AA 89 Enable Disable Default option is selected LEIL16WHL1543AA 90 Create Passcode Passcode creation in the security page has three levels 1 Select the user level between basic advanced and admin see table Access level summery for accessible features by each user level LEIL16WHL1...

Page 153: ...me to the passcode LEIL16WHL1548AA 92 3 Enter a 4 digit passcode LEIL16WHL1549AA 93 The passcode is created successfully LEIL16WHL1546AA 94 Delete Passcode Delete Passcode tab lists all the created passcodes along with associated names LEIL16WHL1550AA 95 3 69 ...

Page 154: ...3 CONTROLS AND INSTRUMENTS Select the passcode to delete from the system and con firm LEIL16WHL1551AA 96 3 70 ...

Page 155: ...ine Settings Display x x Machine Settings Fan x x Machine Settings Joystick Steering x x x Machine Settings Aux Hydraulics x x Machine Service Maintenance x Machine Service Sensor Status Info x x x Machine Service Calibration Settings x Machine Service Controller Information x x x Machine Service Diagnostics x x x Machine Service Security Code x Machine Service Keypad Test x x x Camera View and Se...

Page 156: ...ly and the stop master indicator turns red If this situation occurs stop the machine immediately and contact your dealer 2 Brake pressure indicator red The indicator illuminates when the brake system pressure is too low The alarm sounds continuously and the stop master indicator will be red Stop the machine and correct the problem 3 Engine grid heater lamp indicator if equipped orange To start the...

Page 157: ...urn the engine OFF immediately Contact your dealer Steering pressure w auxiliary steering Low steering pressure Bring the machine to a safe stop and turn the engine OFF immediately Contact your dealer Coolant temperature High engine coolant temperature Bring the machine to a safe stop and turn the engine OFF immediately Check the coolant levels after allowing the engine and the coolant to cool Con...

Page 158: ...e Refill DEF ADBLUE immediately and reset the system by cycling the key switch OFF then ON Poor DEF ADBLUE Quality Detected Power Limited DEF ADBLUE quality concentration is questionable 60 min after the initial warning Up to 65 torque reduction and 40 engine speed reduction within 40 min of engine running time Drain DEF ADBLUE tank clean and refill with approved DEF ADBLUE solution Contact your l...

Page 159: ...t temperature 1 Idle the machine and monitor the temperature 2 Clean the radiator or operate the fan reverser if equipped 3 Check the coolant level and add coolant if necessary 4 If condition persists contact your dealer Hydraulic temperature High hydraulic temperature 1 Idle the machine and monitor the temperature 2 Clean the cooler or operate the fan reverser if equipped 3 Check the hydraulic fl...

Page 160: ...e been used and the system has not been reset the machine is limited to emergency re starts only See your local authorized dealer for repair DEF ADBLUE Level LOW DEF ADBLUE level is less than 10 of tank volume No engine power loss at this level Fill the DEF ADBLUE tank Poor DEF ADBLUE quality detected Poor DEF ADBLUE quality detected After the engine has run for 50 min with poor DEF ADBLUE quality...

Page 161: ...es starting and running the engine but does not require the SCR system to operate c Requires the key switch to be cycled OFF then ON Validation re starts Validation re starts apply to the scenario 3a of SCR system warnings see list above Validation re starts allow operation of the machine for up to 30 min without power loss after a poor DEF ADBLUE quality or SCR system fault has been detected Up t...

Page 162: ...3 CONTROLS AND INSTRUMENTS Inducement and validation re starts LEIL14WHL0394HA 2 3 78 ...

Page 163: ...3 CONTROLS AND INSTRUMENTS Validation re start procedure LEIL15WHL0608HA 3 3 79 ...

Page 164: ...AUST FLUID DEF ADBLUE level gauge The DEF ADBLUE level bar gauge indicates the level of diesel exhaust fluid in the DEF ADBLUE tank When all bars are illuminated the tank is full Illuminated bars indicate the level of fluid remaining in the DEF ADBLUE tank When the tank is at 5 10 of tank volume the warning system will flash and or will flash and sound an audible alarm dependent upon DEF ADBLUE le...

Page 165: ...e red zone LEIL15WHL0577AA 6 NOTE to prevent damage to the transmission stop the machine shift the transmission to NEUTRAL and run the engine at partial throttle approximately 1700 RPM until the transmission cools If the transmission oil temperature does not return to normal operating temperature run the engine at idle speed and check the transmission oil level Correct the problem before continuin...

Page 166: ...TED Engine speed and torque gradually derate to low idle but the engine will not shut down Engine speed and torque are derated to low idle rendering unit movable but the engine will not shut down DEF ADBLUE in tank 100 10 10 5 0 0 Master indicators No flashes or alarm DEF ADBLUE gauge flashes DEF ADBLUE gauge flashes with audible alarm DEF ADBLUE gauge flashes with audible alarm Refilling DEF ADBL...

Page 167: ...s OFF ON Air conditioning 3 Climate control Turn the control 3 clockwise and adjust the control 3 to the desired temperature Blue markings indicate cooler temperatures Red markings indicate warmer temperatures when using the heater NOTE make sure the water inlet for the heater is in the full ON position This inlet is located in the left hand rear of the engine compartment NOTE during some conditio...

Page 168: ...r switch 4 to turn the heated mirror function ON This feature allows to heat the external mirrors and keeps the operator s field of vision clear of ice frost freezing rain 5 Rear window defrost Push the rocker switch 5 to activate the rear window defrost 3 84 ...

Page 169: ...ose all other louvers and turn the blower fan to the highest speed If equipped with air conditioning turn the air conditioning ON and turn the climate control completely clockwise LEIL15WHL0536AA 1 Louvers on the right hand and left hand of the steering column supports direct air toward the operator and toward the floor You can adjust the louvers to direct the air flow LEIL16WHL1327AB 2 LEIL16WHL1...

Page 170: ... window wide open swing the window until it locks against the cab LEIL15WHL0539AB 1 You can keep the window partially open by inserting the lever 1 within the slot 3 on the block retainer 2 LEIL15WHL0540AB 2 To release the window from the full open position pull on the window release in the right hand rear corner of the cab LEIL15WHL0541AA 3 3 86 ...

Page 171: ...ety measure to become famil iar with its operation LEIL15WHL0500AB 4 Front sunblind The machine is equipped with a front sunblind Use the lower eyelet to position the sunblind at the desired height LEIL16WHL1329AB 5 Rear sunblind Optional The machine can be equipped with a rear sunblind Use the lower eyelet to position the sunblind at the desired height LEIL16WHL1268AB 6 3 87 ...

Page 172: ...D INSTRUMENTS Internal cab lights Cab lights Press the map light button 1 to turn ON OFF the right hand cab light 2 LEIL15WHL0544AB 1 Press the dome lamp to turn ON OFF the left hand cab light LEIL16WHL1330AB 2 3 88 ...

Page 173: ... when the FMHL function is ACTIVE The FMHL function and duration can be enabled disabled through the following methods 1 EST Machine Configuration Menu 2 EOL 3 Vehicle Display Lighting Menu The FMHL is ACTIVE when 1 The FMHL function is ENABLED 2 The key switch is turned from ON to OFF 3 Either the Driving Lights OR Work Lights OR Position Lights were ON within 180 s of the key switch state change...

Page 174: ...ia display by set ting the Lighting parameter in Machine settings Light ing screen to ON LEIL18WHL1091AA 3 From this screen the operator can also set the follow me home interval within a range of 30 s to 300 s in 30 s inter vals default value 60 s LEIL18WHL1220AA 4 3 90 ...

Page 175: ...ine Make any necessary corrections before operating the machine 2 See the quick reference Maintenance Chart Chap ter 7 in this manual and complete the items in the daily 10 hours section of the chart 3 Check that the machine fuel tank is filled with clean fuel that matches the specifications given in General specification Diesel fuel Chapter 7 in this manual 4 Check and make certain the DEF ADBLUE...

Page 176: ...imes 6 Clean or replace any decals which are illegible See Safety signs Chapter 2 in this manual for further information 7 Make sure that the engine access panels and all doors are properly closed and latched 8 Secure the cab door in either fully closed or fully opened position 9 Remove any obstructions which hinder visibility Clean the windshield the windows and the rear view mirrors and backup c...

Page 177: ...the instrument indicators 5 Keep all non authorized personnel clear of the area Sound the horn to alert others of your intent to start the engine Turn the key switch to the START position until the engine starts then release the key NOTICE the starter has an automatic cut out to pro tect itself In cold weather conditions extended crank ing may be necessary 6 After the engine starts check the instr...

Page 178: ...ire special start up warm up and maintenance procedures for the best performance Proper cold weather maintenance will extend the service life of your machine Batteries Clean the batteries and make sure they are at full charge In cold conditions run the machine long enough to return the charge lost by starting In most cold conditions this is about 10 minutes but in extreme cold it can be 30 min ute...

Page 179: ...ngine in order to heat the hydraulic oil Hold for approximately two minutes Apply and hold the foot brake cycle the lift arm and bucket Repeat the float roll back heating procedure again for approximately two minutes Raise the lift arm enough to steer the unit full left and right to warm the oil in the steering cylinders In extreme cold conditions hold the float roll back condition for five minute...

Page 180: ...ace the timed disconnect switch into the ON position RCPH10WHL106AAH 2 3 Sit in the operator s seat with the seat belt correctly fastened Make sure you can push the foot pedals completely down with your back against the seat cushion Confirm that the parking brake button is ON brake engaged Keep all non authorized personnel clear of the area LEIL16WHL1125AA 3 4 The transmission control lever must b...

Page 181: ...as an automatic cut out to pro tect itself In cold weather conditions extended crank ing may be necessary LEIL16WHL1286AA 5 7 Raise the loader arm so that the equipment is raised approximately 380 mm 15 in 9 To move the machine Apply and hold the foot brake Press the parking brake button to the OFF position Place the transmission control lever into the FOR WARD or REVERSE position Release the foot...

Page 182: ...must temporarily park the machine on a hillside put the front of the machine toward the bottom of the hill Make sure the machine is behind an object that will not move LEIL16WHL1469AB 1 2 Slowly move the joystick forward to rest the lift arm attachment on the ground 3 Press the parking brake button to the ON position Turn the engine off LEIL16WHL1125AA 2 4 Turn the key to the ON position Slowly mo...

Page 183: ...4 OPERATING INSTRUCTIONS 5 Turn the timed disconnect switch to the OFF position close and lock the compartment RCPH10WHL106AAH 4 4 9 ...

Page 184: ...ering column 2 the auxiliary F N R switch is in NEUTRAL 3 the engine must be running 4 the machine is stationary NOTE refer to page 4 20 to see the FNR switch location on both joystick and single axle lever Push the auxiliary F N R button on multifunction keypad to enable the auxiliary F N R switch The LED on the auxiliary F N R button lights up when the auxiliary F N R switch is activated If you ...

Page 185: ...uring travel to allow faster speeds in load and carry applications The machine is equipped with a ride control switch auto and off Most commonly the operator will choose to leave this switch in the automatic position With ride control active the green indicator light will illuminate Anytime the machine is traveling faster than 5 km h 3 1 mph ride control is functioning Ride control will disengage ...

Page 186: ... functionality move the joystick rapidly back and forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control lever is in ...

Page 187: ...nality move the joystick rapidly back and forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control levers are in the ho...

Page 188: ...lity move the joystick rapidly back and forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control levers are in the hold...

Page 189: ...4 OPERATING INSTRUCTIONS RCPH10WHL045BAH 7 4 15 ...

Page 190: ...ve the joystick rapidly back and forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control levers are in the hold positi...

Page 191: ...4 OPERATING INSTRUCTIONS RCPH10WHL045BAH 9 4 17 ...

Page 192: ...d forth from 1 Dump to 2 Rollback position The bucket accelerates more quickly while this motion is maintained after 4 neutral point crossings Regular bucket control resumes as soon as the back and forth motion is stopped 3 Raise lift arms 4 Lower lift arms 5 Hold central position The loader arms and bucket will not move when the control levers are in the hold position When released the control le...

Page 193: ...4 OPERATING INSTRUCTIONS RCPH10WHL045BAH 12 4 19 ...

Page 194: ...xiliary Forward Neutral Reverse F N R switch Auxiliary F N R switch 1 for all joystick and single axis lever applications F FORWARD N NEUTRAL R REVERSE LEIL16WHL1288AB 1 LEIL16WHL1331AA 2 LEIL16WHL1303AA 3 LEIL16WHL1302AA 4 4 20 ...

Page 195: ...tuate the auxiliary F N R switch fulfill the following conditions 1 Machine stopped 2 Engine running 3 Auxiliary F N R Switch 1 in NEUTRAL N 4 Transmission control lever in NEUTRAL LEIL16WHL1468AA 6 5 Release the parking brake LEIL16WHL1125AA 7 4 21 ...

Page 196: ...vate the auxiliary F N R switch The indicator light of the button will illuminate The auxiliary F N R switch will be deactivated and F N R control will default back to the standard transmission control lever if 1 the engine is stopped 2 the transmission control lever is taken out of the NEU TRAL position LEIL16WHL1125AA 8 4 22 ...

Page 197: ...the kick down button to shift down through the gears in single steps Each time you press the kick down button the transmission will shift down one gear range until the first gear is reached Once the kick down button has been pressed down the transmission maximum gear allowed is lowered The kick down button will return to the automatic mode in one of the two cases as follows 1 when the transmission...

Page 198: ...1 Briefly press the corresponding button 1 on the mul tifunction keypad to activate the function the green LED indicator lights up to indicate that the function is active 2 Set the attachment or the bucket to the desired loca tion 3 Press and hold the corresponding button 1 on the multifunction keypad until the green LED indicator light flashes approximately 2 s 4 The return to dig function is now...

Page 199: ...ess and hold the button 2 on the multifunction key pad until the green LED indicator light flashes approx imately 2 s 4 The bucket height control function is now set Display will prompt that the detent position is saved LEIL16WHL1130AB 4 To actuate the bucket height control function move the joystick full back into the RAISE position until the func tion activation point is reached When the functio...

Page 200: ...sired loca tion 3 Press and hold the button 3 on the multifunction key pad until the green LED indicator light flashes approx imately 2 s 4 The return to travel function is now set Display will prompt that the detent position is saved LEIL16WHL1132AB 6 To actuate the return to travel function move the joystick into the full forward LOWER position until the function acti vation point is reached Whe...

Page 201: ...return to travel functions simultaneously as follows 1 Press the corresponding buttons 1 and 3 on the multifunction keypad to activate the functions the green LED indicators light up to indicate that the functions are active 2 Move the joystick in ROLLBACK and LOWER posi tions in sequence LEIL16WHL1132AB 8 4 27 ...

Page 202: ...ravel function is deactivated automatically The float function and the return to travel function cannot be activated si multaneously LEIL16WHL1134AB 10 To actuate the float function move the joystick into the FLOAT position until the function activation point is reached When the function activation point is reached the operator will notice more resistance from the joystick If released the joystick...

Page 203: ...r Brake accumulators Two hydraulic accumulators are connected in the brake system The accumulators provide the brake modulating valve with a positive supply of pressurized hydraulic fluid Periodically test the accumulators for correct operation 1 Start the engine 2 Run the engine at 1 2 throttle for 15 s 3 Stop the engine 4 Without starting the engine turn the ignition key to the ON position After...

Page 204: ...onsole to activate the declutch function De clutch pressure adjustment is made in the display access to Machine settings Transmission see Chapter 3 in this manual LEIL16WHL1125AA 13 Powerinch 5 speed only Powerinch adjusts the clutch cut off point depending on transmission output torque and brake pressure It con trols the vehicle s tractive force through the brake pedal regardless of engine speed ...

Page 205: ...raulic quick coupler under pressurized conditions Make sure all hydraulic pressure is removed from the system before disconnecting hydraulic quick coupler Failure to comply could result in death or serious injury W0095A Your wheel loader may be equipped with an auxiliary hy draulic system LEIL16WHL1447AB 14 4 31 ...

Page 206: ... INSTRUCTIONS One or two rollers on the joystick or one additional lever control the flow to the auxiliary hydraulic connection points on the lift arms LEIL16WHL1331AA 15 LEIL16WHL1290AA 16 LEIL16WHL1302AA 17 4 32 ...

Page 207: ...e of the engine block has a connection for installing an optional grid heater See your authorized dealer for this cold weather option LEIL19WHL0130AB 18 The left hand side of the engine block has a connection for installing an optional 240 V cooler heater LEIL19WHL0174AB 19 4 33 ...

Page 208: ...4 OPERATING INSTRUCTIONS 4 34 ...

Page 209: ...or fall from a ramp or trailer Make sure the ramp and trailer are not slippery Remove all oil grease ice etc Move the machine on or off the trailer with machine centered on the trailer or ramp Failure to comply could result in death or serious injury W0152A WARNING Transport hazard Always use the primary steering when loading or unloading the machine for transport Do not use joystick steering when...

Page 210: ...ays use primary steering 1 Place a block at the front and rear of each trailer wheel 2 Carefully move the machine SLOWLY onto the trailer 3 Lower the loader bucket onto the trailer 4 Apply the parking brake Make sure that the transmis sion control lever is in the NEUTRAL position and the joystick is in the HOLD position Stop the engine 5 Remove the key Turn the timed disconnect switch to OFF posit...

Page 211: ...3 11 Securely fasten the chains around the left hand and right hand side of the loader arm 12 Put a cover over the exhaust pipe 13 Measure the distance between the ground and the highest point of the machine You must know the clearance height of the machine on the trailer 14 Advise the driver of the machine weights and attach ments if special permits or guidelines are necessary LEIL16WHL0090AB 4 5...

Page 212: ...zation Lifting the machine LEIL17WHL1325FA 5 Lifting hooks Always place the articulation transport service link in the locked position prior to lifting Lift the wheel loader using the four lifting attachment points identified on the machine by the lift hook symbol Orient the lifting accessories in a vertical position as shown in the figure above 5 4 ...

Page 213: ...oming vehi cle may confuse the rear work lights with the headlights Failure to comply could result in death or se rious injury W0211A WARNING Driving hazard Know all rules regulations laws and re quired safety equipment for transporting or operating this machine on a road or highway See your dealer to obtain a rotating beacon backup alarm Slow Moving Vehicle SMV emblem and other safety equipment F...

Page 214: ...5 TRANSPORT OPERATIONS Lights and visual signal lights conventional lights LEIL17WHL1256FB 1 LEIL16WHL2614FB 2 for Z Bar models 5 6 ...

Page 215: ...s 8 Rear turn lights 9 Rear panels red and white 10 License plate light 11 Rear license plate 12 Front license plate 13 Horn 14 Front panel red and white 15 40 km h speed limit decal 16 External rear mirror 17 Side orange reflectors 18 Rear red reflectors 19 Rotary beacon 20 Front turn lights on bucket only for XR models 21 Front position lights on bucket only for XR models 5 7 ...

Page 216: ...5 TRANSPORT OPERATIONS Lights and visual signal lights LED lights LEIL17WHL1254FB 4 LEIL16WHL2614FB 5 for Z Bar models 5 8 ...

Page 217: ...s 8 Rear turn lights 9 Rear panels red and white 10 License plate light 11 Rear license plate 12 Front license plate 13 Horn 14 Front panel red and white 15 40 km h speed limit decal 16 External rear mirror 17 Side orange reflectors 18 Rear red reflectors 19 Rotary beacon 20 Front turn lights on bucket only for XR models 21 Front position lights on bucket only for XR models 5 9 ...

Page 218: ... LEIL17WHL1252EB 7 Adjust the angle of the lights beams of the low beam lights downward so that the lights meet the ground The maxi mum distance between the teeth or segment of the bucket and the ground is 10 m 32 8 ft 5 10 ...

Page 219: ...e itself Equipment locking devices when traveling on road The controls of the equipment working system hydraulic circuits are hydraulically locked by a lever to prevent un intentional movements by the operator while traveling on road Inside the compartment a plate lists the various warn ings including NOTICE when traveling on road lock all equipment by appropriate mechanical blocks provided lock a...

Page 220: ...perator can apply the brakes by pressing the pedal for four or five applications until the accumulator is dis charged The operator must limit the use of the brakes in this situation If the brakes cannot be applied by the pedal apply the parking brake The steering effort increases when the hydraulic system loses power If the engine stalls while traveling park the loader in a safe position and find ...

Page 221: ...ach wheel B Access the parking brake In Waste Handler WH models first you need to remove the rear articula tion joint cover C Clean the area around the parking brake cover to eliminate contamination D Remove the parking brake cover 1 E Loosen the lock nut 2 G Turn the adjusting screw counterclockwise until the parking brake is released F Tighten the locknut and replace the cover 1 H In WH models r...

Page 222: ...5 TRANSPORT OPERATIONS 5 14 ...

Page 223: ...d attachments is intended to be used for above ground level digging and general earth moving purposes such as land leveling truck loading material rehandling and ditch cleaning If the machine is to be used for lifting objects ensure that the machine is properly equipped and follow the instructions and safety precautions in this manual Leveling operation Always operate the machine in reverse when l...

Page 224: ...dangerous Rain snow ice loose gravel or soft ground etc can change the ground conditions You must make a judgment if it is safe to operate your machine on any hillside or ramp Failure to comply could result in death or se rious injury W0144A Before you operate this machine on a hill always put the transmission in a lower gear and test the brakes DO NOT operate the machine on a hill with the transm...

Page 225: ...ream or water in which you will work can support the weight of the ma chine Do not operate machine in water levels that are above the wheel rim height of the machine Prior to operation of machine in water inject the rec ommended quantities of fresh grease into the appropri ate grease fittings in order to prevent water ingress and rusting within these fittings Upon completion of operation inject fr...

Page 226: ...nt is securely locked into the quick attach plate A loader bucket or attachment that is not securely locked into the quick attach plate could come off during loader operation Failure to comply could result in death or serious injury W0166A Make certain all unauthorized personnel are clear of the area when changing attachments Change attachments in a flat area clear of obstructions Changing attachm...

Page 227: ...ect the coupler locking pin extension be fore operating the machine Position the locking pins in your field of vision and make certain they are engaged properly Improperly locked attachments may release and could result in death or serious injury Do not attempt to engage the attachment with the lock ing pins extended Make certain that the locking pins and connections are free of dirt or mud before...

Page 228: ... secure Failure to comply could result in death or serious injury W0932A 1 Locate the coupler engagement button on the right hand console of operator s compartment When the coupler locking pins are extended the green light on this button is on 2 Press and hold about 3 s the coupler engagement button to retract the locking pins The display shows the message Coupler pins Disengaging and the pins sta...

Page 229: ...re fully extended the red light goes out and the green light turns on 6 Maintain the coupler in rollback position Position the red coupler locking visual indicators 1 in your full field of view Verify and ensure the coupler locking pins 2 are fully extended LEIL16WHL1339AA 4 7 Lower the attachment and roll the front end toward the ground Apply downward pressure to ensure the attachment is securely...

Page 230: ...he coupler in the rollback position Locate the coupler engagement button on the right hand console of operator s compartment The green light is on LEIL15WHL1831AA 1 2 Press and hold about 3 s the coupler engagement button to retract the locking pins The display shows the message Coupler pins Disengaging and the pins start to move Once the locking pins are fully retracted the green light goes out a...

Page 231: ...fully retracted rest the attachment firmly and safely on the ground LEIL15WHL1832AA 4 5 Roll the coupler forward and down while slowly back ing away from the attachment to remove the upper male portion of the coupler from the upper female por tion of the attachment LEIL16WHL0038AA 5 6 9 ...

Page 232: ...nd approved by CASE CONSTRUCTION The manufacturer s liability will be denied in case of unapproved modification Bucket with cutting edge LEIL15WHL1833AA 6 Bucket with teeth LEIL15WHL1834AA 7 NOTE bolt on edge segments between teeth available from service parts 6 10 ...

Page 233: ...er 1 right or left steers the machine in the right or left direction When the joystick is released the JSS control lever 1 will return to the neutral center position automatically while leaving the machine articulated in the current position The use of these controls are intended for short cycle repetitive high production load and carry operations to reduce operator fatigue and increase operating ...

Page 234: ...r operator comfort To adjust the height of the armrest use the lever 1 Lower or raise the armrest into the desired position For tilt adjustment loosen the knob 2 then tilt the arm rest into the desired position Retighten the knob 2 once the adjustment is complete LEIL16WHL1405AB 2 Standard operator seat LEIL16WHL1404AB 3 Premium operator seat 6 12 ...

Page 235: ...y W0449A WARNING Driving hazard Limit the use the Joystick Steering System JSS at speeds above 20 km h 12 4 mph Use the Joystick Steering System JSS to assist work cycle operations For optimum control always use the primary steering wheel when you operate at higher speeds Do not use JSS for long travel at high speeds When you enable JSS the maximum machine speed is 30 km h 18 6 mph Failure to comp...

Page 236: ...e Settings menu NOTICE if the operator moves the standard steering wheel the joystick steering function automatically ceases and steering capabilities return to the standard steering wheel When the steering wheel is released the operator can return to joystick steering and joystick steering will again be functional The operator can also choose to turn off joystick steering at this time if the oper...

Page 237: ...available speed ranges slow medium or fast The higher the range selected the more responsive the steering capabilities of the machine become NOTICE when first becoming accustomed to joystick steering operate the machine in a lower speed range in a clear open area Always set the speed to suit both the operator operating conditions and work to be performed As the operator be comes more familiar with...

Page 238: ... right An abrupt movement to the right will cause the ma chine to turn sharply to the right Be sure to move the joystick steering control lever in a careful gradual move ment Reverse left With the transmission in reverse move the joystick steer ing control lever gradually to the left for a left reverse turn An abrupt movement to the left reverse will cause the ma chine to turn sharply to the left ...

Page 239: ...om any obstacles with the bucket attachment on the ground Keep all unau thorized personnel clear of the area Unless otherwise specified carry out all maintenance operations with the engine stopped the machine parked on a firm level surface the transport service link locked into position to stop the machine from unexpected articulation the parking brake engaged the key removed from the key switch a...

Page 240: ...t the inflation pressure of the tires when circum stances require Keep the tires properly inflated and check the torque of the wheel bolts studs Check the wheels for proper torque every twenty hours when new and until the wheels remain tight Air conditioning condenser The air conditioning condenser is located in the cooling box at the rear of the machine Use compressed air to remove debris and bui...

Page 241: ...onents are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardboard or wood for this purpose If injured by leaking fluid see your doctor immediately Failure to comply could result in death or serious injury W0178A WARNING Escaping fluid Do not disconnect hydraulic quick coupler under pressurized conditions Make sure all hydraulic pressure is remove...

Page 242: ...ators LEIL16WHL1286AA 2 5 Relieve the pressure in the Ride control accumulator if equipped with the manual bleeder valve located on the top of the ride control valve Remove the plug and turn the valve two turns counter clockwise NOTICE before any service work on the hydraulic sys tem allow the hydraulic system to cool the temperature should not exceed 40 C 104 0 F LEIL16WHL2318AB 3 721G LEIL18WHL1...

Page 243: ... is permitted for a short pe riod of time See your fuel supplier for winter fuel require ments in your area Fuel conditioner Diesel fuel conditioner is available from your CASE CON STRUCTION dealer Instructions for the use of the fuel conditioner is on the container The use of diesel fuel conditioner will Clean fuel injectors valves and manifolds for in creased service life Disperse insoluble gumm...

Page 244: ...pply the network Pure biodiesel blend stock B100 specification is covered by the following requirements Europe EN14214 Automotive fuels Fatty Acid Methyl Ester FAME for diesel engines Requirements and test methods DIN V 51606 German standard for biodiesel Before raw oil can be converted into usable biodiesel fuel it must undergo transesterification to remove glyc erides During the transesterificat...

Page 245: ...or fuel quality due to improper blending It is the responsibility of the fuel supplier and or yourself to ensure the right type of fuel and blend is delivered and used Storage The machine should not be stored for more than 6 months with biodiesel in the fuel system For longer storage time it is strongly suggested that only regular EN 590 or 2 diesel fuel is used NOTE If storage for longer than 6 m...

Page 246: ...ASE CONSTRUCTION specifications MAT3624 System capacity 28 4 L 30 US qt Fuel system System capacity 253 L 66 8 US gal Hydraulic system Type of standard hydraulic fluid CASE AKCELA HYDRAULIC EXCAVATOR FLUID Technical specifications ISO VG 46 CASE CONSTRUCTION specifications MAT3509 Type of alternative hydraulic fluid Biodegradable oil PANOLIN HLP SYNTH VG 46 Technical specifications ISO VG 46 MS 12...

Page 247: ...ications MAT3550 Grade C NOTICE some liters always remain in the DEF ADBLUE reservoir This allows for correct functioning of the wheel loader components DO NOT overfill the DEF ADBLUE tank The tank is full when the DEF ADBLUE fluid level in the tank reaches the bottom of the fill neck Adequate air volume must be present in the top of the tank for proper functionality of the after treatment system ...

Page 248: ...s MAT3624 System capacity 30 L 32 US qt Fuel system System capacity 288 L 76 US gal Hydraulic system Type of standard hydraulic fluid CASE AKCELA HYDRAULIC EXCAVATOR FLUID Technical specifications ISO VG 46 CASE CONSTRUCTION specifications MAT3509 Type of alternative hydraulic fluid Biodegradable oil PANOLIN HLP SYNTH VG 46 Technical specifications ISO VG 46 MS 1230 DIN 51524 HVLP Total system cap...

Page 249: ...n in the DEF ADBLUE reservoir This allows for correct functioning of the wheel loader components DO NOT overfill the DEF ADBLUE tank The tank is full when the DEF ADBLUE fluid level in the tank reaches the bottom of the fill neck Adequate air volume must be present in the top of the tank for proper functionality of the after treatment system 7 11 ...

Page 250: ...20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F H Engine oil pan or coolant block heater recommended in this range Requires a 50 reduction in oil change interval Maximum engine oil service change interval is 400 h NOTE the use of an engine oil pan heater or an engine coolant heater may be required when operating temperatures are in winter or arctic conditions Transmission oil viscosity Temperature range...

Page 251: ...0 C 122 F Hydraulic biodegradable oil viscosity Temperature range Hydraulic biodegradable oil 40 C 40 F 30 C 22 F 20 C 4 F 10 C 14 F 0 C 32 F 10 C 50 F 20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F NOTE the hydraulic system must be warmed up before commencing work Warm up the hydraulic system for ap proximately 10 min with the engine at half speed and repeated actuation of all control valves 7 13 ...

Page 252: ...de and the temper ature of the fuel should be kept as low as possible Drain off water and impurities regularly Standard hydraulic oil CASE AKCELA HYDRAULIC EXCAVATOR FLUID meets the CNH material specification MAT 3509 and is specifically designed for high pressure applications and for CASE CONSTRUCTION hydraulic systems Your CASE CONSTRUCTION dealer can provide hydraulic fluid to fulfill different...

Page 253: ...til thoroughly emptied cleaned and flushed Analysis will show whether the hydraulic fluid can be used beyond the standard changing intervals See also Hydraulic systems Check Transmission component oil Extreme pressure oil must be used for enclosed trans mission components Choose an oil that is manufactured for your climate temperature conditions such as CASE AKCELA NEXPLORE FLUID See the charts at...

Page 254: ...ur engine It will substitute the CASE AKCELA UNITEK 10W 40 from 2020 If CASE AKCELA UNITEK 10W 40 cannot be obtained use only oil of the API SERVICE CJ 4 or CK 4 or ACEA E7 E9 category You may also use CASE AKCELA NO 1 ENGINE OIL in your engine CASE AKCELA NO 1 ENGINE OIL has a maximum engine oil service change interval of 400 h NOTE do not put any Performance Additive or other addi tive in the su...

Page 255: ...FE COOLANT with 50 of clean water Water for dilution of OAT coolant concentrate distilled or demineralized If demineralized water is not available use water for dilution with the following properties Property Maximum limit Total Solids 340 ppm Total Hardness 170 ppm Chloride Cl 40 ppm Sulfate SO4 100 ppm Acidity pH 5 5 to 9 0 This solution ensures protection of the circuit from 40 0 C 40 0 F to 12...

Page 256: ...near the fill point of the cooling system whenever the factory fill is CASE AKCELA ACT IFULL OT EXTENDED LIFE COOLANT This decal is available in three different sizes See the table below for the associated part numbers CNH Industrial part number Size 47757330 50 mm x 50 mm 47757331 75 mm x 75 mm 47757332 100 mm x 100 mm 47757330 1 Definitions Conventional coolant A coolant that relies on inorganic...

Page 257: ...e intervals 30 min by default The automatic lubrication system consists of pump with reservoir 1 located on the left hand side of the rear chassis under the steps LEIL17WHL1598AB 1 distributor 2 located on the left hand side of the front chassis near the lift arm cylinder grease fitting LEIL17WHL1599AB 2 distributor 3 located on the bottom side of the lift arm cross member LEIL17WHL1600AB 3 supply...

Page 258: ...ints LEIL17WHL1677FB 4 1 pump with reservoir 2 B 2 F 3 G 3 M Lift cylinder pins 2 distributor 3 A 3 I Rear axle trunnion 3 distributor 3 B 3 J Articulation joints 2 A 2 D 2 E Bucket fittings 3 C 3 D 3 K 3 L Steering cylinders 2 C Dump link pin 3 E Drive shaft 2 H Bell crank pin 3 H 3 N Lift arm pins 2 G Tilt cylinder pin 7 20 ...

Page 259: ...7 MAINTENANCE LEIL17WHL1665H 5 721G 7 21 ...

Page 260: ...7 MAINTENANCE LEIL17WHL1665H 6 821G 7 22 ...

Page 261: ...o that once the engine starts the lubrication cycle can start again and proceed for the remaining time LEIL17WHL1614BB 7 The operator can manually start a new lubrication cycle at any time by pressing the automatic lubrication button lo cated on the right hand console in the cab The controller will set the next automatic greasing cycle from the latter NOTE the same function can be performed by pre...

Page 262: ... DEF ADBLUE tank When all bars are illuminated the tank is full Illuminated bars indicate the level of fluid remaining in the DEF ADBLUE tank When the tank is at 5 10 of tank volume the warning system will flash and or will flash and sound an audible alarm dependent upon DEF ADBLUE levels LEIL15WHL0575AA 1 DEF ADBLUE level gauge Gauge indication Condition Master indicator Alarm status 6 10 No engi...

Page 263: ...l DEF ADBLUE immediately and reset the system by cycling the key switch OFF then ON Poor DEF ADBLUE Quality Detected Power Limited DEF ADBLUE quality concentration is questionable 60 min after the initial warning Up to 65 torque reduction and 40 engine speed reduction within 40 min of engine running time Drain DEF ADBLUE tank clean and refill with approved DEF ADBLUE solution Contact your local au...

Page 264: ... engine off and take corrective action to help avoid expensive repairs Non critical warnings Display Description Corrective action DEF ADBLUE Level LOW DEF ADBLUE level is less than 10 of tank volume No engine power loss at this level Fill the DEF ADBLUE tank Poor DEF ADBLUE quality detected Poor DEF ADBLUE quality concentration detected After the engine has run for 50 min with poor DEF ADBLUE qua...

Page 265: ...7 MAINTENANCE DEF AdBlue level faults failures and engine power loss levels LEIL15WHL0607HA 2 7 27 ...

Page 266: ...7 MAINTENANCE DEF AdBlue quality faults failures and engine power loss levels LEIL15WHL0609HA 3 7 28 ...

Page 267: ...7 MAINTENANCE DEF AdBlue technical faults LEIL14WHL0392HA 4 7 29 ...

Page 268: ...n cause engine power loss read the following To fully reset the system repair or replace the component failure causing the fault Switching off the engine will reset the system and the engine will restart at full power If the same failure is re detected within 40 h of engine operation the last active engine power loss level will be activated If the same failure is detected three consecutive times w...

Page 269: ...y maintaining a 50 50 ratio of Nitric Oxide NO and Nitrogen Dioxide NO2 prior to exhaust gases entering the SCR chamber During cold engine operation at low engine coolant and ambient air temperatures water vapor will be visible from the exhaust when the engine operates This water vapor will resemble steam or light white smoke and will dissipate as the engine and machine components warm and is cons...

Page 270: ...tact your service provider before making the call Country Toll free fax Local number E mail France 0033 0157323204 CaseCustomerAssistance France cnh com L appel est gratuit Toutefois certains opérateurs européens peuvent facturer l appel s il provient d un téléphone portable Pour plus d informations sur les tarifs veuillez vous renseigner à l avance auprès de votre opérateur Si vous rencontrez des...

Page 271: ...245588 English Lithuania 00370 0044 2030245588 English Czech Republic 00420 0044 2030245588 Czech Slovakia 00421 0044 2030245588 English Slovenia 00386 0044 2030245588 English Croatia 00385 0044 2030245588 English Republic of Serbia 00381 0044 2030245588 English Bosnia Herzegovina 00387 0044 2030245588 English Albania 00355 0044 2030245588 English Macedonia 00389 0044 2030245588 English Greece 003...

Page 272: ...o the Diesel Oxidation Catalyst DOC LEIL18WHL1101AB 1 Diesel Oxidation Catalyst DOC The Diesel Oxidation Catalyst DOC 1 converts part of the NO to NO2 The DOC is required to achieve as close as possible 50 50 NO2 NOx ratio before the SCR The presence of NO2 increases the NOx conversion ef ficiency of the SCR catalyst The DEF ADBLUE fluid is injected in the DOC by the dosing module 2 connected to t...

Page 273: ...s of ammonia NH3 is often used to facilitate the NOx reduction to nitrogen N2 resulting in NH3 slip This ammonia must be removed by a secondary step in the Clean Up Catalyst CUC Clean Up Catalyst CUC 3 The Clean Up Catalyst CUC is located at the end of the SCR catalyst The CUC converts the ammonia NH3 slip to nitrogen N2 and water vapor H2O The CUC ensures that the ammonia slip to ambient is minim...

Page 274: ...ir humidity sensor 13 is located in the intake air piping to the engine between the air filter 1 and the intake manifold The information from this sensor is sent directly to the Engine Control Unit ECU 3 Engine exhaust system temperature is critical to the catalytic reactions that take place in the emissions control com ponents To quickly increase the catalyst temperature at initial start up and l...

Page 275: ...quires a chemical reaction This chemical reaction takes place in the SCR 11 DEF ADBLUE reacts with the SCR catalyst to convert NOx to harmless nitrogen and water vapor The physical filtration of the Particulate Matter PM occurs in the SCRoF 10 To assure that the emission system is functioning correctly a downstream NOx sensor 22 is located in the exhaust stream at the outlet of the SCR Temperature...

Page 276: ...low In order for DEF ADBLUE to remain in a usable condition storage requirements need to be met Store between 11 C 12 F and 30 C 86 F Use only an approved DEF ADBLUE container Contact your dealer to obtain proper storage container s Keep container tightly closed Keep container in a cool well ventilated area Keep away from heat and direct sunlight To prevent decomposition of the DEF ADBLUE and the ...

Page 277: ... Follow all instructions in this manual when handling DEF ADBLUE Shelf life Constant ambient storage temperature Minimum shelf life Less than or equal to 10 C 50 F 36 months Less than or equal to 25 C 77 F 18 months Less than or equal to 30 C 86 F 12 months Less than or equal to 35 C 95 F 6 months Greater than 35 C 95 F To prevent decomposition of DEF ADBLUE avoid prolonged transportation or stora...

Page 278: ...drocarbon management DEF ADBLUE deposit removal Soot removal Manual Catalyst Management MCM This mode of operation is required to burn off excessive soot accumulation in the catalyst The MCM process is activated from the MCM page of the Maintenance section of the display When the MCM process is required a message will be shown on the display The MCM process is required immediately before performin...

Page 279: ...uality originally designed into your emission certified engine The use of non CASE CONSTRUC TION parts does not invalidate the warranty on other components unless the use of such parts causes damage to warranted parts The manufacturer is liable for damages to other engine components caused by the failure of any warranted emission control system part CASE CONSTRUCTION is not responsible for failure...

Page 280: ...ubricants coolants fluids fuel filters and associated labor Lubricants filters and coolants may qualify for warranty reimbursement if they require replacement as a DIRECT RESULT of a defect in material or workmanship Claims involving the inspection or reconditioning of units after storage or prior use Repairs arising from service performed by agents not approved by CASE CONSTRUCTION Repairs arisin...

Page 281: ...ne but FPT Industrial S p A cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the off road engine owner you should however be aware that FPT Industrial S p A may deny you warranty coverage if your off road engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications Your engine is ...

Page 282: ... that the sensor should not be submerged while cleaning so that water does not enter the vent located on the bottom of the sensor Also note the if the harness was disconnected from the sensor the electrical pins must be cleaned with electrical contact cleaner and dried before the harness is reconnected to the sensor NOTICE if any DEF ADBLUE spills or contacts any surface other than the storage tan...

Page 283: ...consumption is approximately 6 of fuel consumption when you operate the machine at rated engine speed DEF ADBLUE consumption can be as high as 15 when NOx output increases The consumption rate of DEF ADBLUE and fuel also depends on Engine load Ambient humidity DEF ADBLUE fluid concentration Gear selection Ground drive slip Engine RPM during operation NOTE the typical consumption is only a guidelin...

Page 284: ...il Initial Change x 7 72 Every 100 hours Machine fittings Grease x 7 74 Every 250 hours Drive shaft slip joint Grease x 7 77 Cab air recirculation filter Cleaning x 7 78 Cab air pre filter Cleaning x 7 80 Cab air filter Cleaning x 7 82 Wheels Tire inflating x 7 84 Drive belt Check x 7 86 Every 500 hours Engine oil Change x 7 90 Engine oil filter Replace x 7 92 Fuel pre filter Replace x 7 93 Fuel f...

Page 285: ...ive Catalytic Reduction System SCR Supply Module filter Replace x 7 136 Diesel Exhaust Fluid DEF AdBlue tank suction filter Cleaning x 7 139 Engine coolant Change x 7 143 As required Fuel pre filter Drain fluid x 7 145 DEF AdBlue tank neck filter Cleaning x 7 147 Urea Quality Sensor UQS Replace x 7 148 Diesel Exhaust Fluid DEF AdBlue tank suction filter Replace x 7 150 Engine Cleaning x 7 154 Air ...

Page 286: ...ne operator s compartment etc Check tires for proper inflation Check for damage Engine Check the oil level and change the oil if necessary Check the coolant level at sight gauge Check for clogging or damage to the radiator Check the engine accessory drive belt condition Check that air filter restriction warning is not illumi nated on console cluster Check for water or oil leaks on the components C...

Page 287: ...or oil leaks on the components Check the audible alarm devices working lights and windshield wipers Check that all hydraulic circuits are functioning cor rectly Access doors and fill locations 1 Engine oil fill location right hand side LEIL18WHL1107AA 1 2 Fuel fill location right hand side LEIL18WHL1175AA 2 3 DIESEL EXHAUST FLUID DEF ADBLUE fill location right hand side LEIL18WHL1184AB 3 7 49 ...

Page 288: ...side LEIL18WHL1085AA 4 5 Engine hood switch left hand side LEIL18WHL1083AA 5 6 Engine oil coolant hydraulic oil remote drain cover if equipped left hand side LEIL17WHL1597AB 6 7 Coolant fill upper side of the cooling box RCPH10WHL139AAH 7 7 50 ...

Page 289: ... 8 Hydraulic fill under the A C condenser LEIL18WHL1174AA 8 9 Hydraulic fluid gauge left hand side panel for cooler access RCPH10WHL102AAH 9 10 Windshield fluid bottle access right hand side LEIL15WHL0651AB 10 7 51 ...

Page 290: ...7 MAINTENANCE 11 Main control valve access front side LEIL18WHL1182AA 11 721G LEIL18WHL1152AA 12 821G 12 Electro hydraulic control valve access front side LEIL18WHL1182AA 13 721G 7 52 ...

Page 291: ...7 MAINTENANCE LEIL18WHL1152AA 14 821G 7 53 ...

Page 292: ...face in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position Service specifications Type of oil CASE AKCELA UNITEK 10W 40 CASE AKCELA UNITEK SSL 0W 40 cold weather Service capacity with filter change 15 1 l 16 0 US qt 1 Open the engine hood Locate the engine oil dipstick 1 on the right hand ...

Page 293: ...ngs every 50 hours of operation or sooner if conditions so require Prior operation Always have the machine on firm level ground with the bucket attachment on the ground Make sure all residual pressure is relieved from the circuits before beginning maintenance Service specifications Grease CASE AKCELA MOLY GREASE NOTE if the machine Z bar or XR version is equipped with automatic lubrication system ...

Page 294: ... specifications Grease Specification CASE AKCELA MOLY GREASE NOTE if the machine Z bar or XR version is equipped with automatic lubrication system you do not need to perform following instructions Drive shaft carrier bearing Tilt cylinder Grease the drive shaft carrier bearing and the tilt cylin der at the remote grease locations front left hand of machine LEIL15WHL1835AA 1 Rear axle trunnion Grea...

Page 295: ... applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position Service specifications Type of oil CASE AKCELA HYDRAULIC EXCAVATOR FLUID Total system capacity 178 l 47 0 US gal Fluid level check 1 Check the oil level in the sight gauge before you start the engine If the oil is cold the level is correct when the top of the oil is al...

Page 296: ...plied and the attachment lowered to the ground The transmission oil level sight gauge is on the left hand side of the machine Service specifications Type of oil CASE AKCELA NEXPLORE FLUID Capacity 34 1 L 36 US qt Cold oil level check Before you start the engine check the transmission oil level in the sight gauge If the oil level is below the arrow add CASE AKCELA NEXPLORE FLUID to raise the oil le...

Page 297: ... the transportation service link in the service po sition in order to prevent unexpected articulation move ments 3 Locate the transmission oil level sight gauge on the left hand side of the machine 4 Ventilate properly to reduce the deadly exhaust fumes If you have to perform this check in an enclosed area make sure there is ventilation to replace the exhaust fumes with fresh air 5 Check the trans...

Page 298: ...with water Seek immediate medical attention Failure to comply could result in death or serious injury W0282A Check the coolant reservoir level every 50 hours of operation Perform this check when the coolant is cold and the engine is stopped Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower th...

Page 299: ...n service the tires and rims for this machine It is recommended that you have this technician inflate the tires To prevent acci dents use a restraining device tire inflation cage cor rect equipment and correct procedure Explosive separation of the tire or the tire and or rim parts can cause serious injury or death Stud mounted wheels if equipped Machines equipped with optional heavy duty axles hav...

Page 300: ...7 MAINTENANCE LEIL15WHL1846AB 2 821G 7 62 ...

Page 301: ...he right hand side of the machine directly above the Supply Module LEIL18WHL1158AA 1 2 Use a suitable container to catch any fluid that is dis charged during the hose and filter disassembly Clean the area before the disassembly Disconnect the sup ply line by squeezing the tabs on the connection and separate the lines LEIL18WHL1159AA 2 3 Using needle nose pliers remove the filter using care not to ...

Page 302: ...on Service specifications Type of oil CASE AKCELA UNITEK 10W 40 CASE AKCELA UNITEK SSL 0W 40 cold weather Capacity with filter change 13 25 l 14 US qt NOTE it is recommended to replace the engine oil filter when you change the engine oil 1 Raise the engine hood Remove the dipstick 1 NOTE when changing the engine oil the oil flow rate is improved if you remove the oil fill cap or the dipstick from ...

Page 303: ...le speed Check the en gine remote drain for leak 7 After two minutes stop the engine 8 Wait for the engine oil to drain down for an accurate reading on the dipstick 9 Check the dipstick 1 and add additional CASE AKCELA UNITEK 10W 40 or the oil needed for oper ating conditions if necessary 10 Re install the remote drain cover if equipped 11 Lower the engine hood RCPH10WHL899AAH 4 7 65 ...

Page 304: ...e the engine oil filter 1 Raise the engine hood Locate the oil filter 1 on the left hand side of the ma chine Clean the area around the filter of dirt and debris LEIL18WHL1171AA 1 2 Turn the filter housing 1 counterclockwise to remove Remove and discard the filter following local environ mental and waste regulations 3 Apply a thin layer of clean CASE AKCELA UNITEK 10W 40 or the oil needed for oper...

Page 305: ...e area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position Drain fuel prefilter condensation 1 Open the engine hood Locate the pre filter in the en gine compartment on the right hand side of the ma chine LEIL18WHL1173AA 1 2 Remove the water sensor...

Page 306: ...ace NOTICE Do not use a wrench to tighten 7 Remove the plug from the new filter if equipped and reinstall the WIF sensor 8 Connect the water sensor connector at the bottom of the pre filter LEIL18WHL1166AA 4 9 Use the pump 1 and the bleed screw 2 at the top of the pre filter to bleed air from the fuel system Pump until fuel flows out of the bleed screw 2 without air bubbles LEIL18WHL1173AA 5 7 68 ...

Page 307: ...r operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position 1 Locate the fuel filter on the right hand side of the ma chine near the supply module 2 Turn the filter counterclockwise and remov...

Page 308: ...ace the hydraulic oil filter when the machine is new and the hourmeter registers 100 hours Replace the hydraulic oil filter every 1000 hours thereafter or more frequently when operating conditions are severe Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground...

Page 309: ...D and install After the filter makes contact with the filter head tighten 1 2 to 3 4 turns NOTICE never use a filter wrench to install a new filter 6 Tighten the cap on the hydraulic reservoir 7 Start the engine and run at 1000 RPM Have an assis tant check for leaks around the filter area Stop the en gine and check the hydraulic level Top off if necessary 8 If previously removed reinstall the righ...

Page 310: ...machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position 721G Service specifications CASE AKCELA TRANSAXLE FLUID 80W 140 Front axle 35 L 37 US qt Rear axle 23 L 24 3 US qt 721G Optional axle CASE AKCELA TRANSAXLE FLUID 80W 140 Front axle 35 L 37 US qt Rear axle...

Page 311: ...ugs of both axles and the four axle ends Take care not to damage the drain plug seal 5 Fill the axles with new CASE AKCELA TRANSAXLE FLUID 80W 140 The oil should reach the bottom of the fill plug Fill the rear axle from the axle ends Fill the front axle from the center NOTE the oil will take some time to fill each axle Allow time for the oil to circulate throughout the axle RCPH10WHL081AAH 3 7 73 ...

Page 312: ...hments to the ground or raise and engage all safety locks 4 Shut off engine 5 Remove key from key switch 6 Switch off battery key if installed 7 Wait for all machine movement to stop Failure to comply could result in death or serious injury W0047A Grease the articulation joint machine grease fittings lift arm fittings and lift arm cylinder every 100 hours of operation or sooner if conditions so re...

Page 313: ...7 MAINTENANCE LEIL18WHL1154FA 1 LEIL18WHL1155FA 2 7 75 ...

Page 314: ...re shows the lift arms and lift arm cylinders grease fittings for the XT machine model LEIL16WHL0050BB 3 Remote grease locations Steering cylinder Grease the steering cylinder at the remote grease loca tions rear left hand of the machine LEIL15WHL1849AA 4 7 76 ...

Page 315: ...ditions such as immersion in water it may be necessary to reduce the greasing service inter vals Service specifications Grease Specification CASE AKCELA MOLY GREASE 1 In Waste Handler WH models remove the front artic ulation joint cover to access the drive shaft LEIL17WHL1594AB 1 2 The grease zerk is located on the drive shaft Park the machine so that the zerk is accessible LEIL15WHL1835AA 2 3 Cle...

Page 316: ...sure to 200 kPa 29 psi Failure to comply could result in death or serious injury W0162A Clean the cab air recirculation filter every 250 hours 1 Turn the latch 1 to open the right hand door 2 LEIL16WHL1352AA 1 2 Remove the three retaining knobs that hold the recir culation filter cover in place LEIL15WHL0562AA 2 3 Extract the recirculation filter LEIL15WHL0568AA 3 7 78 ...

Page 317: ...ce dust 6 Clean the recirculation filter with compressed air work ing from the clean side towards the outside The pres sure must not exceed 2 bar 29 psi and the nozzle must be held at least 30 cm 11 8 in from the element 7 Reinstall the recirculation filter 8 Secure the recirculation filter cover 9 Close the right hand door 7 79 ...

Page 318: ...g the filter grid assembly LEIL15WHL0637AA 2 3 Remove the filter grid assembly 1 from the filter hous ing 2 4 Remove the pre filter 3 LEIL15WHL0566AB 3 5 Remove any foreign bodies and dust deposits from the pre filter and inside the housing by hand or by means of a brush NOTE be careful not to damage the pre filter do not use any hard or sharp edged tools NOTE if the pre filter looks very dirty an...

Page 319: ...pre filter with soapy water and rinse with clean water 7 Allow the pre filter to dry 8 Install the dry pre filter back in the housing lid 9 Secure the filter grid assembly to the filter housing 10 Close the right hand door 7 81 ...

Page 320: ...rious injury W1531A Clean the cab air filter every 250 hours NOTE it is recommended to perform the cleaning of cab air pre filter and filter at the same time 1 Turn the latch 1 to open the right hand door 2 LEIL16WHL1352AA 1 2 Unhook the three clips securing the filter grid assembly LEIL15WHL0637AA 2 3 Remove the filter grid assembly 1 from the filter hous ing 2 LEIL17WHL1653AB 3 7 82 ...

Page 321: ...air from the clean side seal side until no more dust is blown out The tip of the compressed air gun must not touch the filter NOTICE never wash out or beat the main filter element NOTICE when blowing clean ensure no dust gets into the inside of the main filter element LEIL17WHL1650AA 5 6 Check the cleaned main filter element thoroughly for signs of damage to the filter paper and seals 7 Reinstall ...

Page 322: ...k Tire Inflations Tire type Front pressure Rear pressure 23 5 R25 Radial and Bias 3 4 bar 49 3 psi 2 8 bar 40 6 psi 710 65 R26 Radial CEREXBIB 2 bar 29 0 psi 1 6 bar 23 2 psi NOTE for continuous operation at maximum travel speed consult tire manufacturer for limitations on total distance traveled per hour To add air to a tire 1 Use an air hose with a remote shut off valve and a self locking air ch...

Page 323: ...7 MAINTENANCE Tire tread direction If the tire tread is directional when the tire is installed on the wheel make sure the tire tread is in the direction shown LEIL15WHL1842AB 2 7 85 ...

Page 324: ...belt tension may cause battery charge failure engine overheating or belt wear Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position NOTICE if the engine runs with the drive belt loo...

Page 325: ...7 MAINTENANCE 2 To replace the drive belt remove the four screws that hold the protective cover in place LEIL18WHL1186AA 3 721G LEIL18WHL1168AA 4 821G LEIL18WHL1221AA 5 721G 7 87 ...

Page 326: ...ive belt around the pulleys of the crank shaft the fan the alternator and the A C compressor 5 Rotate the belt tensioner and install the drive belt over the water pump pulley NOTE the water pump pulley has the smallest flange which allows an easier installation of the drive belt 6 Lower the tensioner 7 Inspect all the pulleys to check if the belt is in the correct position 8 Start the engine and r...

Page 327: ... of the pulley to the belt is 1 mm 11 If the clearance is less than 1 mm check that the drive belt runs correctly on all pulleys 12 If the drive belt does not run correctly reinstall the drive belt restart the engine and re check for a correct alignment 13 If the clearance is less than 1 mm replace the ten sioner 14 Reinstall the protective cover 7 89 ...

Page 328: ...talyst Management MCM immediately before the engine oil change Refer to 7 154 for further information Service specifications Type of oil CASE AKCELA UNITEK 10W 40 CASE AKCELA UNITEK SSL 0W 40 cold weather Service capacity with filter change 15 1 l 16 US qt NOTE it is recommended to replace the engine oil filter when you change the engine oil 1 Raise the engine hood Remove the dipstick 1 NOTE when ...

Page 329: ...or oper ating conditions through the fill port 2 6 Start the engine and run at idle speed Check the en gine remote drain for leak 7 After two minutes stop the engine 8 Wait for the engine oil to drain down for an accurate reading on the dipstick 9 Check the dipstick 1 and add additional CASE AKCELA UNITEK 10W 40 or the oil needed for oper ating conditions if necessary 10 Re install the remote drai...

Page 330: ...cate the oil filter 1 on the left hand side of the ma chine Clean the area around the filter of dirt and debris LEIL18WHL1171AA 1 2 Turn the filter housing 1 counterclockwise to remove Remove and discard the filter following local environ mental and waste regulations 3 Apply a thin layer of clean CASE AKCELA UNITEK 10W 40 or the oil needed for operating conditions to the new filter gasket NOTICE n...

Page 331: ...n neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position Drain fuel prefilter condensation 1 Open the engine hood Locate the pre filter in the en gine compartment on the right hand side of the ma chine LEIL18WHL1173AA 1 2 Remove the water sensor connector from the bottom of the pre filter LEIL...

Page 332: ...ace NOTICE Do not use a wrench to tighten 7 Remove the plug from the new filter if equipped and reinstall the WIF sensor 8 Connect the water sensor connector at the bottom of the pre filter LEIL18WHL1166AA 4 9 Use the pump 1 and the bleed screw 2 at the top of the pre filter to bleed air from the fuel system Pump until fuel flows out of the bleed screw 2 without air bubbles LEIL18WHL1173AA 5 7 94 ...

Page 333: ...lear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position 1 Locate the fuel filter on the right hand side of the ma chine near the supply module 2 Turn the filter counterclockwise and remove Be sure to capture any fuel remaining in the ...

Page 334: ...nsation from the fuel tank every 500 hours of operation or more frequently if conditions so require Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Install the transport service link into the locked position 1 In Waste Handler WH models remove the fuel tank guard ...

Page 335: ... firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position 721G Service specifications CASE AKCELA TRANSAXLE FLUID 80W 140 Front axle 35 L 37 US qt Rear axle 23 L 24 3 US qt 721G Optional axle CASE AKCELA TRANSAXLE FLUID 80W 140 Front axle 35 L 37 US qt Rear axle 35 L 37 US ...

Page 336: ...rious injury The mounting structure and fasteners forming the mounting connection with the machine are part of the ROPS The Protective Structure is a special safety component of your machine DO NOT attach any device to the Protective Structure for pulling purposes DO NOT drill holes into the Protective Structure The Protective Structure and interconnecting components are a certified system Any dam...

Page 337: ... all hardware that secures the seat to the cab is properly torqued Make sure all seat belt hardware is secure and torqued 2 Keep the seat belts away from objects that can damage the seat belts 3 Keep the seat belts clean Wash the seat belts only in soap and water Do not put the seat belts in bleach or dye This will weaken the seat belt composition 4 Torque the seat belt hardware to 48 7 65 9 N m 3...

Page 338: ...aining bolts both sides 561 758 N m 413 8 559 1 lb ft NOTE torque specifications are for clean dry threads 1 Remove the side cab skirts to access the ROPS cab bolts LEIL17WHL1595AB 5 2 Check the torque of the ROPS cab mounting bolts 1 and ROPS cab retaining bolts 2 If necessary tighten the bolts to the correct torque Re install the cab skirts LEIL18WHL0874AB 6 3 Check for cracks rust or holes in t...

Page 339: ...MAINTENANCE Battery fluid level Check Check the fluid level of the battery every 500 hours For complete information regarding battery fuses etc see the electrical section at the end of this chapter 7 101 ...

Page 340: ...utral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position 1 Open the engine hood The DEF ADBLUE tank vent filter is located on the right hand side of the machine and is attached to the muffler support LEIL18WHL1161AB 1 2 Loosen the two clamps from the breather body and re move the tank vent filter ...

Page 341: ...e Supply Module LEIL18WHL1158AA 1 2 Use a suitable container to catch any fluid that is dis charged during the hose and filter disassembly Clean the area before the disassembly Disconnect the sup ply line by squeezing the tabs on the connection and separate the lines LEIL18WHL1159AA 2 3 Using needle nose pliers remove the filter using care not to damage or bend filter If the fitting does not re le...

Page 342: ...ine movement to stop Failure to comply could result in death or serious injury W0047A Grease the fittings of the upper and lower chassis pivot points every 1000 hours or sooner if conditions so require Prior operation Keep all non authorized personnel clear of the area Park the machine on level ground in neutral with the parking brake applied and the attachment lowered to the ground Service specif...

Page 343: ... MAINTENANCE 1 Place the transport service link into the locked position to stop unexpected articulation movements of the ma chine 2 Clean the area around each fitting and grease RCPH10WHL145AAH 2 7 105 ...

Page 344: ...uld result in death or serious injury W0158A Replace the hydraulic oil filter every 1000 hours or more frequently when operating conditions are severe Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link i...

Page 345: ...er the filter makes contact with the filter head tighten 1 2 to 3 4 turns NOTICE never use a filter wrench to install a new filter 6 Tighten the cap on the hydraulic reservoir 7 Start the engine and run at 1000 RPM Have an assis tant check for leaks around the filter area Stop the en gine and check the hydraulic level Top off if necessary 8 If previously removed reinstall the right hand steps and ...

Page 346: ...ly could result in death or serious injury W0135A Replace the drive belt every 1000 hours or more often if conditions so require Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked positio...

Page 347: ...7 MAINTENANCE 2 To replace the drive belt remove the four screws that hold the protective cover in place LEIL18WHL1186AA 3 721G LEIL18WHL1168AA 4 821G LEIL18WHL1221AA 5 721G 7 109 ...

Page 348: ...ive belt around the pulleys of the crank shaft the fan the alternator and the A C compressor 5 Rotate the belt tensioner and install the drive belt over the water pump pulley NOTE the water pump pulley has the smallest flange which allows an easier installation of the drive belt 6 Lower the tensioner 7 Inspect all the pulleys to check if the belt is in the correct position 8 Start the engine and r...

Page 349: ... of the pulley to the belt is 1 mm 11 If the clearance is less than 1 mm check that the drive belt runs correctly on all pulleys 12 If the drive belt does not run correctly reinstall the drive belt restart the engine and re check for a correct alignment 13 If the clearance is less than 1 mm replace the ten sioner 14 Reinstall the protective cover 7 111 ...

Page 350: ...o open the right hand door 2 LEIL16WHL1352AA 1 2 Remove the three retaining knobs that hold the recir culation filter cover in place LEIL15WHL0562AA 2 3 Extract the recirculation filter LEIL15WHL0568AA 3 4 Discard the recirculation filter 5 Wipe the housing clean 6 Install a new recirculation filter 7 Secure the recirculation filter cover 8 Close the right hand door 7 112 ...

Page 351: ... time 1 Turn the latch 1 to open the right hand door 2 LEIL16WHL1352AA 1 2 Unhook the three clips securing the filter grid assembly LEIL15WHL0637AA 2 3 Remove the filter grid assembly 1 from the filter hous ing 2 4 Remove the pre filter 3 LEIL15WHL0566AB 3 5 Discard the pre filter 6 Install a new pre filter into the filter grid assembly 7 Secure the filter grid assembly to the filter housing 8 Clo...

Page 352: ...TE it is recommended to perform the replacement of cab air pre filter and filter at the same time 1 Turn the latch 1 to open the right hand door 2 LEIL16WHL1352AA 1 2 Unhook the three clips securing the filter grid assembly LEIL15WHL0637AA 2 3 Remove the filter grid assembly 1 from the filter hous ing 2 LEIL17WHL1653AB 3 7 114 ...

Page 353: ... filter housing 2 LEIL15WHL0567AB 4 5 Discard the main filter element 6 Wipe the inside of the filter housing 7 Install a new main filter element into the filter housing 8 Secure the filter grid assembly to the filter housing 9 Close the right hand door 7 115 ...

Page 354: ...tachment to the ground Turn off the engine Install the transport service link into the locked position 1 Locate the engine breather on the back of the engine near the fan You can access the engine breather from the right hand side of the machine 2 Remove the screws on the filter housing 1 The hous ing will contain two filters NOTE it may be necessary to use an off set screwdriver 3 Replace the two...

Page 355: ... transport service link into the locked position 721G Service specifications CASE AKCELA TRANSAXLE FLUID 80W 140 Front axle 35 L 37 US qt Rear axle 23 L 24 3 US qt 721G Optional axle CASE AKCELA TRANSAXLE FLUID 80W 140 Front axle 35 L 37 US qt Rear axle 35 L 37 US qt 821G service specifications CASE AKCELA TRANSAXLE FLUID 80W 140 Front axle Standard and Heavy Duty 40 L 42 3 US qt Rear axle Standar...

Page 356: ...seal 5 Fill the axles with new CASE AKCELA TRANSAXLE FLUID 80W 140 The oil should reach the bottom of the fill plug Fill the rear axle from the axle ends Fill the front axle from the center NOTE the oil will take some time to fill each axle Allow time for the oil to circulate throughout the axle RCPH10WHL081AAH 3 7 118 ...

Page 357: ... land clearing Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position Oil Type Non CASE AKCELA NEXPLORE FLUID other brands CASE AKCELA NEXPLORE FLUID Normal conditions 1000 Normal co...

Page 358: ...in the oil Install the drain plug LEIL16WHL0083AA 3 6 Refill with clean CASE AKCELA NEXPLORE FLUID 7 Check the oil level at the sight gauge 8 Start the engine and check for oil leaks around the filter and drain plug 9 Bring the transmission oil up to working temperature and check the level again Refer to 7 58 RCPH10WHL141AAH 4 10 Re install all the covers guards and steps previously removed 7 120 ...

Page 359: ...cations include basement digging or land clearing Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position NOTE it is recommended to change the transmission oil when you replace the en...

Page 360: ...7 MAINTENANCE 9 Re install all the covers guards and steps previously removed 7 122 ...

Page 361: ...lter if equipped 2 If the breather is difficult to spin follow steps 3 and 4 3 Remove the breather Clean the breather with solvent and dry with compressed air 4 Install the breather 5 Check the oil level at the sight gauge 6 Start the engine and check for oil leaks around the transmission filter and the drain plug 7 Bring the transmission oil up to working temperature and check the level again LEE...

Page 362: ...machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position Service specifications Type of oil CASE AKCELA HYDRAULIC EXCAVATOR FLUID Total system capacity 178 L 47 US gal NOTE Replace the hydraulic oil filter when you change the hydraulic oil 1 Release pressure in...

Page 363: ...LIC EXCAVATOR FLUID 6 Install the reservoir filler cap 7 Start the engine and run at 1000 RPM Check for leak age around the filter and drain 8 Operate the joystick several times to remove any air in the lines 9 Place the loader bucket attachment on the ground and stop the engine Check the hydraulic oil level 10 If it is necessary to top off with more oil remove the fill cap slowly to release the p...

Page 364: ...every 2000 hours of operation or more frequently when operating conditions are severe Send sample in for analysis to determine if the biodegradable oil needs to be serviced Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the tr...

Page 365: ...t the biodegradable hydraulic oil decals ap plied to the cab door and hydraulic oil reservoir are vis ible see Safety signs section in Chapter 2 of this manual for decal locations 9 Put the machine into operating conditions Check the biodegradable hydraulic oil level in the hydraulic reser voir 10 The biodegradable hydraulic oil may dissolve deposits in the hydraulic system Make further filter cha...

Page 366: ... take the first sample Send this sample in for analysis per the instructions in the analysis kit 3 After this we recommend sending in a sample for anal ysis every 1000 operating hours or once a year 4 It is essential that biodegradable hydraulic oil be ana lyzed no later than 2000 operating hours The results of the analysis shows whether the hy draulic fluid is still serviceable and the changing i...

Page 367: ...ink into the locked position NOTE replace the primary element if the filter warning lamp on the instrument cluster illuminates or the audible alarm sounds if the caution warnings continue after the primary filter replacement replace the secondary filter as well NOTE replace the filters more often if conditions so require 1 Raise the engine hood to access the engine primary and secondary air filter...

Page 368: ...e new primary filter by sliding it towards the rear of the machine and down into the housing 5 Make certain the primary and secondary filters form an effective seal LEIL17WHL1673AB 4 6 Install the cover and lock the clips to secure the cover in place If the cover does not secure in place properly recheck the filter installation The cover will be difficult to install if filters are not properly ins...

Page 369: ... engine Install the transport service link into the locked position NOTE it is recommended to perform the replacement of the primary engine air filter and the secondary engine air filter at the same time NOTE replace the secondary engine air filter more often if conditions so require 1 Raise the engine hood to access the engine primary and secondary air filters The engine secondary air filter is l...

Page 370: ...andle LEIL17WHL1674AB 5 5 Remove the secondary engine filter from the right hand side of the housing 6 Install the new secondary engine air filter by inserting the filter into the positioning slot Make certain to firmly seat the secondary engine air filter into the inlet hous ing RCPH10WHL124AAH 6 7 Reinstall the primary filter by sliding it towards the rear of the machine and down into the housin...

Page 371: ...secure the cover in place If the cover does not secure in place properly recheck the filter installation The cover will be diffi cult to install if primary and secondary air filters are not properly installed 10 Close the engine hood LEIL16WHL0588AA 7 7 133 ...

Page 372: ...on authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position 1 Lubricate the door and window hinges Use graphite to lubricate the hinges Do not use grease LEIL16WHL1541AB 1 7 134 ...

Page 373: ... valve adjustment This should be performed by a qualified service techni cian every 2000 hours Contact your authorized dealer Hoses and wiring Check all hoses and wiring for damage If damage oc curred see your authorized dealer for repair or replace ment 7 135 ...

Page 374: ... position 1 Open the engine compartment The Supply Module filter is located on the right hand side of the machine directly below the Supply Module LEIL18WHL1158AA 1 2 Use a suitable container to catch any fluid that is dis charged during the hose and filter disassembly Thor oughly clean the underside of the Supply Module us ing compressed air Remove the DEF ADBLUE filter cover by turning countercl...

Page 375: ... indicating that the tool is completely inserted 7 Pull the filter and the filter removal tool out by hand If necessary insert a tool in the filter removal tool s slot for additional leverage Discard the filter following local environmental and waste regulations NOTICE protect the filter chamber from contamination and particles 8 Clean the Supply Module s thread surfaces and the in ternal filter h...

Page 376: ...lizing element 11 Clean the filter cover with water and reinstall Tighten by hand till finger tight then tighten with a 12 corner 27 mm wrench to 15 25 N m 11 18 lb ft torque 12 Start the engine and run at idle speed Check for leaks 7 138 ...

Page 377: ...e parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position 1 Remove the remote drain cover to access the radiator drain if equipped LEIL17WHL1597AB 1 2 Place a suitable container below the radiator drain Re move the radiator cap Remove the drain cap Drain the coolant Install the tank drain plug and the radiator ...

Page 378: ...nnect the engine coolant lines 1 and the DEF ADBLUE lines 2 by pushing coupling together squeezing the tabs and then pulling the connection apart Remove the vent line 3 by pushing collar down with screwdriver and pulling up on the vent line 3 NOTE plug all lines to prevent debris from entering the system LEIL16WHL1567AB 6 7 Move the wiring harness the engine coolant lines the DEF ADBLUE supply ret...

Page 379: ... of pickup unit within tank before removal Twist the DEF ADBLUE level temperature sensor counter clockwise to loosen it from tank RCPH11WHL707BAU 8 9 Lift the DEF ADBLUE level temperature sensor out of tank LEIL19WHL0367BA 9 7 141 ...

Page 380: ...ilter by rinsing with water NOTE if the tank suction filter is damaged proceed with the replacement refer to 7 150 LEIL19WHL0368AB 10 11 Reinstall the DEF ADBLUE level temperature on the DEF ADBLUE tank 12 Fill the engine cooling system 7 142 ...

Page 381: ...ion or each year whichever occurs first Clean the system and change the engine coolant if it becomes dirty or is rust colored Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked position S...

Page 382: ...product to clean and flush the system Contact your dealer for system cleaning prod ucts 6 After the system has been cleaned and flushed follow ing the cleaning product instructions close and secure the drain valve LEIL16WHL0198AA 3 7 Fill with the proper mix of CASE AKCELA ACTI FULL OT EXTENDED LIFE COOLANT and water for the system and for the prevailing weather condi tions 8 Start the engine and ...

Page 383: ...port service link into the locked position Drain fuel pre filter condensation 1 Open the engine hood Locate the pre filter in the en gine compartment on the right hand side of the ma chine LEIL18WHL1173AA 1 2 Remove the water sensor connector from the bottom of the pre filter LEIL18WHL1173AA 2 3 Open the drain valve on the fuel pre filter by turning counterclockwise two or three turns 4 Drain the ...

Page 384: ...7 MAINTENANCE NOTE if it is necessary to bleed the fuel system use the attached pump 1 and the bleed screw 2 at the top of the pre filter housing LEIL18WHL1173AA 4 7 146 ...

Page 385: ...within the filler neck of the DEF ADBLUE fill tube Open the DEF ADBLUE fill compartment Clean the area to be serviced in order to keep contamination from the DEF ADBLUE tank RCPH10WHL116AAH 1 2 Remove the filler cap 1 from the filler neck 3 of the DEF ADBLUE tank 3 Press and turn on the two fins arrows to remove the DEF ADBLUE tank filter 2 from the twist filler neck 3 Clean the DEF ADBLUE tank fi...

Page 386: ...DBLUE tank to gain access to the Urea Quality Sensor UQS NOTE use compressed air and water to clean debris from around drain plug area NOTE the urea quality sensor on the bottom of the DEF ADBLUE tank can be removed to drain fluid as neces sary When removing the urea quality sensor it is rec ommended that the electrical harness should not be dis connected from the urea quality sensor The urea qual...

Page 387: ...rea Quality Sensor UQS allow the DEF ADBLUE drain through the UQS hole Disconnect harness from the UQS Clean and dry har ness terminals before connecting to new UQS Install a new UQS NOTE see DEF ADBLUE tank refilling section for im portant tank draining information LEIL14WHL0207AB 3 7 149 ...

Page 388: ...dosing showing on the multifunctional display and or the engine going into derate when the filter has been removed for any reason Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked positi...

Page 389: ... engine coolant supply lines Mark wire and hose connection positions RCPH11WHL704BAU 4 5 Unplug the wiring harness RCPH11WHL705BAU 5 6 Disconnect the engine coolant lines 1 and the DEF ADBLUE lines 2 by pushing coupling together squeezing the tabs and then pulling the connection apart Remove the vent line 3 by pushing collar down with screwdriver and pulling up on the vent line 3 NOTE plug all lin...

Page 390: ...s and the vent line off to the side RCPH11WHL706BAU 7 8 Mark location of pickup unit within tank before removal Twist the DEF ADBLUE level temperature sensor counter clockwise to loosen it from tank RCPH11WHL707BAU 8 9 Lift the DEF ADBLUE level temperature sensor out of tank LEIL19WHL0367BA 9 7 152 ...

Page 391: ...line 11 Place the new o ring on the DEF ADBLUE supply line Place the new filter 2 onto the def supply line Place the retaining clip 1 onto filter securely The retaining clip 1 will rest in the groove on the filter neck LEIL19WHL0371AB 10 12 Reinstall the DEF ADBLUE level temperature on the DEF ADBLUE tank 13 Fill the engine cooling system 7 153 ...

Page 392: ...ervice screens LEIL16WHL0908AA 1 4 Use the keypad on the right hand of the display to se lect the key to switch to the Maintenance screens LEIL16WHL0910AA 2 5 Use the keypad on the right hand of the display to se lect the Manual Catalyst Management item 6 Conditions to be satisfied to start the Manual Catalyst Management MCM Parking brake is applied Engine is running The vehicle is not operating T...

Page 393: ...ur eyes with water for 15 minutes Seek medical assistance immediately Failure to comply could result in death or serious injury W0339A Service the following items as required to maintain max imum operating efficiency Lubrication of the air conditioning compressor seal Operate the air conditioning once every 250 hours to lu bricate the compressor seals Turn the air conditioning control to MAXIMUM f...

Page 394: ...vel position on a firm level surface clear of any obstructions and any non authorized personnel or vehicles Periodically test the parking brake functions at a max imum of every 250 h 1 Start the machine Move the transmission control lever to NEUTRAL Push the parking brake button on the multifunction keypad LEIL16WHL1125AA 1 2 The display is ON and shows the main menu 3 Use the keypad on the right ...

Page 395: ...rt and proceed with the parking brake test LEIL16WHL0879AA 4 9 When the parking brake test is on push the foot throt tle to increase the engine speed as suggested by the message on screen 10 If the machine moves the test failed The parking brake must be adjusted see procedure in Service Manual section Adjusting the parking brake 11 If the machine remains stationary the test passed 12 Reduce the en...

Page 396: ...ately 500 mm 19 7 in above the ground 1 Move the key switch to ON The display turns on and shows the main menu 2 Use the keypad on the right hand of the display to se lect the key to access to the Machine service screens LEIL16WHL0908AA 1 3 Use the keypad on the right hand of the display to select the key to switch to the Calibration Settings screens LEIL16WHL0874AA 2 4 Use the keypad on the right...

Page 397: ...ribes the state of the auxiliary steering system 9 If needed service the auxiliary steering system see procedures in Service Manual section Auxiliary steering 10 Use the keypad on the right hand of the display to select Done and terminate the test LEIL16WHL0878AA 4 7 159 ...

Page 398: ...rating condition remove dust with a vacuum cleaner NOTICE DO NOT wash the headliner with water Water can cause damage to the headliner and lower the noise control capacity of the headliner Operator s seat WARNING Chemical hazard Always wear protective clothing and goggles when cleaning with solvents acids or alkaline chemical agents Always follow the chemical manufacturer s instructions Failure to...

Page 399: ...r five or ten minutes 3 Extend the cylinder rod 4 Carry out the leak test Rod Appearance Test Conclusion Dry Slight traces of oil when a piece of paper is wiped over 20 cm 7 9 in of the rod Normal Slightly greasy Paper remains stuck to rod when run over rod Normal Oily Paper remains stuck when placed on rod Normal Very oily or weeping Each time the cylinder rod is extended a ring of oil can be see...

Page 400: ...to comply will result in death or serious injury D0030A Whenever carrying out a welding operation on the ma chine as authorized by the manufacturer and in accor dance with manufacturer s instructions disconnect the batteries disconnect the alternator B and D terminal wires and connect the welding apparatus ground cable to the component on which the welding operation is to be performed Always conne...

Page 401: ...hield fluid level is too low unlock and rotate clockwise the washer box cover to access the filler cap Remove the filler cap and add a windshield solution as required Re install the cap NOTE use professional detergent fluid SC35 diluted with water in relation to the temperature of use With a 50 50 solution of detergent and water the liquid does not freeze until 10 C 14 F Below this temperature use...

Page 402: ...attery electrolyte contains sulfuric acid Contact with skin and eyes could result in severe irritation and burns Always wear splash proof goggles and protective clothing gloves and aprons Wash hands after handling Failure to comply could result in death or serious injury W0006A WARNING Battery acid causes burns Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Antidote exter...

Page 403: ...correct connection Failure to comply could result in death or serious injury W0253A Battery service Before you service components of the electrical system always disconnect the NEGATIVE battery cable Dirt moisture and corrosion on the battery will dis charge the battery Clean the battery with CASE CON STRUCTION Battery Saver and Cleaner Follow the instructions on the container Before you use an el...

Page 404: ...o prevent corrosion on the battery terminals Battery recycling Batteries and electric accumulators contain several substances that can have a harmful effect on the environment if they are not properly recycled after use CASE CONSTRUCTION strongly recommends that you return all used batteries to a CASE CON STRUCTION dealer who will dispose of or recycle them properly In some countries this is a leg...

Page 405: ...n death or serious injury W0349A Check battery fluid level and specific gravity Check the battery fluid level every 500 hours of opera tion or more often if conditions are severe The battery fluid can decrease with high temperatures 1 Insert a flat blade screwdriver into slots at the top of battery caps Remove the cell caps and check the level in each battery cell The level should be no less than ...

Page 406: ...attery is the same as that of the machine system 24 V The batteries are located on the left hand side of the machine 1 Turn off the ignition and all accessories on the machine Remove the battery cover from left hand side of the machine Remove the battery terminal covers 2 Identify the discharged battery 3 Connect one end of the positive cable to the positive terminal on the booster battery Connect...

Page 407: ...other end of the positive cable to the positive terminal of the jump post red 3 Connect the negative cable to the negative termi nal on the booster battery 4 Connect the other end of the negative cable to the neg ative black terminal of the jump post Do not connect to the negative terminal on the battery NOTICE do not connect the other end of the negative ca ble to sheet metal or any rotating part...

Page 408: ...site corners of the battery Always wash your hands after handling Failure to comply could result in death or serious injury W0385A Prior operation Keep all non authorized personnel clear of the area Park the machine on a firm level surface in neutral with the parking brake applied Lower the bucket attachment to the ground Turn off the engine Install the transport service link into the locked posit...

Page 409: ...tive terminals 7 Remove the screws the washers and retainer Re move the old batteries 8 Install new batteries of the correct voltage and replace retainer washers and screws 9 Clean the cables and battery terminals and coat with grease Install new anti sulfate pellets Reconnect the positive cable ends to the positive terminals first Re connect the negative cable ends to the negative termi nals and ...

Page 410: ...E 10 Install the battery box cover on the rear frame chassis with the four screws LEIL15WHL0090AB 7 LEIL15WHL0091AB 8 11 Install the left hand rear wide fender bracket tighten ing two screws LEIL15WHL0606AA 9 7 172 ...

Page 411: ...he cab behind the operator s seat under the tray LEIL16WHL1357AB 1 If power does not come on when the key switch is turned to the ON position check the appropriate fuse The fuse decal is located on the rear window inside the cab NOTICE never replace a fuse with a fuse of a different amperage LEIL15WHL0570AB 2 51489219 3 7 173 ...

Page 412: ...1 VLP F5 Spare F6 7 5 Transmission control module F7 10 Display F8 5 Diagnostic plug F9 20 Hood lift F10 Spare F11 5 Camera option F12 Spare F13 Spare F14 Spare F15 Spare F16 Spare F17 Spare F18 Spare F19 Spare F20 Spare LC3 fuses and relays panel Fuse Ampere A Function F1 10 12 V power F2 Spare F3 10 Radio F4 Spare F5 Spare F6 Spare F7 Spare F8 20 12 V Converter Relay Function R1 DC converter R2 ...

Page 413: ...rost F9 Spare F10 Spare Relay Function R1 Accessory LC5 fuses and relays panel Fuse Ampere A Function F1 5 Display Wk F2 5 UCM F3 7 5 Transmission control module F4 5 Telematics ignition F5 7 5 Secondary steering F6 7 5 Electro hydraulic Imp joystick F7 5 Keypad F8 5 Joystick Steering JSS ignition F9 15 Battery F10 5 Multifunction lever Differential lock Relay Function R1 Ignition 7 175 ...

Page 414: ...ditional fuses and relays located in Load Center LC6 are placed in the engine compartment area as indicated by the decal NOTICE never replace a fuse with a fuse of a different amperage LEIL18WHL1229AB 4 51489220 5 7 176 ...

Page 415: ...eometry Turbo eVGT F3 5 ECU ignition F4 7 5 Fan reverser F5 7 5 Telematics F9 25 ECU auxiliary F10 20 SCR sensors F14 30 Fuel water separator heater F15 30 ECU main Relay Function R1 Fuel water separator heater R2 AC clutch R3 ECU auxiliary R4 Crank control R5 Hood up R6 Hood down R7 Starter 7 177 ...

Page 416: ...7 MAINTENANCE Lights Replace LEIL17WHL2019FB 1 1 Front work lights 3 Driving lights 2 Rear work lights 4 Tail lights 7 178 ...

Page 417: ...7 MAINTENANCE Waste Handler WH models LEIL17WHL2020FA 2 7 179 ...

Page 418: ...ame LEIL16WHL1519AB 3 Bulb typology H3 heavy duty bulb Lamp caractheristics 24 V 69 W 1300 195 lumen LEIL18WHL1212AB 4 Work lights LED 2 Front 2 Rear To replace the work lights remove the hardware fix ing the light to the cab frame Disconnect the push on connector and replace the lamp assembly Reconnect the push on connector making certain the connection is firmly in place Reinstall the lamp assem...

Page 419: ...ividually Follow the same procedure as the standard work light assembly LEIL18WHL0966AB 7 Work lights LED 6 Front 4 Rear optional The optional three work light configuration lamps can be serviced individually Follow the same procedure as the standard work light assembly LEIL18WHL0967AB 8 Front LEIL18WHL1211AB 9 Rear 7 181 ...

Page 420: ...t the push on connector making certain the connection is firmly in place Reinstall the lamp as sembly to the bracket LEIL16WHL1522AB 10 LEIL16WHL1524AB 11 In WH models first you need to remove the driving light guard LEIL17WHL1584AB 12 Bulb position and typology and lamp characteristics 1 High beam bulb H3 24 V 2 Position bulb 24 V 4 W 3 Low beam bulb H7 24 V 4 Turn bulb 24 V 21 W LEIL18WHL1188AB ...

Page 421: ...lace the lamp assem bly Reconnect the push on connector making certain the connection is firmly in place Reinstall the lamp as sembly to the bracket LEIL16WHL2536AB 14 In WH models first you need to remove the driving light guard LEIL17WHL1585AB 15 Lamp position and characteristics 1 Position 24 V 2 5 W 2 High Low beam 24 V 40 W 3 Turn 24 V 6 W LEIL18WHL1189AB 16 7 183 ...

Page 422: ...guard along with the light mounting plate LEIL17WHL1586AB 18 Move forward the tail light mounting plate 2 Discon nect the push on connector 3 Remove the hardware that fixes the tail light 1 to the tail light mounting plate 2 Replace the tail light with a new lamp of same wattage Re install the tail light LEIL18WHL1281AA 19 Lamp position and characteristic Stop 24 V 4 W Tail 24 V 1 3 W Turn 24 V 5 ...

Page 423: ... fill with a mixture of 90 diesel fuel and 10 anti corrosive oil Run the engine at idle speed for five minutes to allow the anti corrosive oil to reach the lines filters pump and injectors 2 While the engine is still warm drain the oil sump fill with anti corrosive oil and replace the engine oil filter 3 When the engine is cold clean the outer parts of the engine with diesel fuel 4 Clean or replac...

Page 424: ... Store the batteries safely in a cool and dry location where the temperature will be higher than 0 C 32 0 F 11 Paint any areas where the paint shows signs of dete rioration 12 Plug the air filter inlet and the exhaust pipe 13 Remove the starter switch key and place a DO NOT OPERATE label on the right hand control arm 14 Lock the hoods and the cab door LEIL14WHL0207AB 2 15 If equipped with attachme...

Page 425: ...unctions monthly 3 The fuel level in the fuel tank and the corrosive oil level in the engine Add more if necessary 4 The condition of all lines connectors and clamps rust Grease if necessary 5 The condition of the paint work Apply a coat of anti rust treatment where necessary 6 If equipped with attachment quick coupler reapply anti seize to the coupler locking pins and bores as required 7 187 ...

Page 426: ... oil and check the oil level 5 Replace the filtering element of the fuel filters 6 Install the batteries 7 Grease the machine thoroughly 8 Check the condition of the engine accessory drive belt and replace it if necessary 9 Check the condition of the air conditioning drive belt and replace it if necessary 10 Check the hydraulic fluid level and add more fluid if necessary 11 Check the travel reduct...

Page 427: ... power Gross 145 kW 195 Hp 2000 RPM Net 133 kW 179 Hp 2000 RPM per ISO 9249 SAE J1349 Torque maximum Standard power range Gross 841 N m 620 lb ft 1300 RPM Net 805 N m 594 lb ft 1300 RPM per ISO 9249 SAE J1349 Economy engine speeds 4 speed and 5 speed transmissions Machine idled alternate low idle 670 730 RPM Machine idled cold weather alternate accelerated low idle 1270 1330 RPM Machine working id...

Page 428: ... actuated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Optional HD Axles Front Rear Differential Front locking and rear open Differential ratio 3 364 3 364 Planetary ratio 6 000 6 000 Final axle ratio 20 18 20 18 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multip...

Page 429: ...rential ratio 3 364 3 364 Planetary ratio 6 000 6 000 Final axle ratio 20 18 20 18 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Travel speeds Forward Reverse 1st 7 2 km h 4 5 mph 7 9 km h 4 9 mph 2nd 12 6 km h 7 8 mph 13 5 km h 8 4 mph ...

Page 430: ...iew mirror Brake pedal and optional right hand brake pedal Storage tray Storage box Dome light Exterior rear view mirrors Front intermittent and rear wipers Front and rear windshield washers Right and left steps platforms 52 mm 2 in retractable seat belt Hydraulic Specifications Hydraulic system A variable displacement piston pump is used to supply oil to integrated loader and steering hydraulic s...

Page 431: ... Hp 1800 RPM Net 158 kW 212 Hp 1800 RPM per ISO 9249 SAE J1349 Torque maximum Maximum power range Gross 1184 N m 873 lb ft 1300 RPM Net 1145 N m 845 lb ft 1300 RPM per ISO 9249 SAE J1349 Economy engine speeds 4 speed and 5 speed transmissions Machine idled alternate low idle 670 730 RPM Machine idled cold weather alternate accelerated low idle 1270 1330 RPM Machine working idle setting from factor...

Page 432: ...y actuated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Optional HD Axles Front Rear Differential Front locking and rear open Differential ratio 4 11 4 11 Planetary ratio 6 00 6 00 Final axle ratio 24 67 24 67 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multiple ...

Page 433: ...ont Rear Differential Front locking and rear open Differential ratio 4 11 4 11 Planetary ratio 6 00 6 00 Final axle ratio 24 67 24 67 Planetaries Outboard Service brakes Hydraulically actuated maintenance free multiple wet disc w accumulator to all four wheels Parking brakes Spring applied hydraulic release disc on transmission output shaft Travel speeds Forward Reverse 1st 6 6 km h 4 1 mph 7 0 km...

Page 434: ...pedal Storage tray Storage box Dome light Exterior rear view mirrors Front intermittent and rear wipers Front and rear windshield washers Right and left steps platforms 52 mm 2 in retractable seat belt Hydraulic Specifications Pump 1 Closed centered pressure flow compensated Variable displacement 63 cm rev 3 84 in rev 120 l min 2000 RPM 31 6 US gpm 2000 RPM Pump 2 Closed centered pressure flow com...

Page 435: ...of exhaust 2960 mm 116 5 in Rear axle oscillation total 24 Height to drawbar 1112 mm 43 8 in Vertical wheel travel trunnion fully oscillated 449 mm 17 7 in Loader Speeds Z Bar and XR XT Loaded raise rollback ground 5 3 s 5 3 s Loaded dump full height Z Bar 1 2 s 1 7 s Empty power down 3 5 s 3 5 s Empty float 2 6 s 2 6 s 8 9 ...

Page 436: ...8 SPECIFICATIONS 721G Loader Lift Arms Specifications LEIL16WHL0629FB 1 8 10 ...

Page 437: ...4 lb 4799 kg 10580 lb Tipping load Machine straight 40 turn 12008 kg 26473 lb 9792 kg 21588 lb 11812 kg 26041 lb 9598 kg 21160 lb Bucket with Teeth Bucket with Segments Bucket Specifications Capacity heaped 2 39 m 3 13 yd 2 48 m 3 24 yd Bucket width maximum outer 2510 mm 98 8 in 2510 mm 98 8 in Dimensional Outline Specifications A top of cab height 3379 mm 133 0 in 3379 mm 133 0 in B wheelbase 325...

Page 438: ... lb 4764 kg 10503 lb Tipping load Machine straight 40 turn 11955 kg 26356 lb 9739 kg 21471 lb 11741 kg 25884 lb 9528 kg 21006 lb Bucket with Teeth Bucket with Segments Bucket Specifications Capacity heaped 2 63 m 3 44 yd 2 69 m 3 52 yd Bucket width maximum outer 2726 mm 107 3 in 2726 mm 107 3 in Dimensional Outline Specifications A top of cab height 3379 mm 133 0 in 3379 mm 133 0 in B wheelbase 32...

Page 439: ...5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5533 mm 217 8 in 5533 mm 217 8 in F hinge pin fully raised 3975 mm 156 5 in 3974 mm 156 5 in G overall bucket level on ground 7850 mm 309 1 in 7956 mm 313 2 in H dump fully raised 45 dump 2813 mm 110 7 in 2734 mm 107 6 in J reach fully raised 45 dump 1128 mm 44 4 in 1170 mm 46...

Page 440: ...ng angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5533 mm 217 8 in 5533 mm 217 8 in F hinge pin fully raised 3974 mm 156 5 in 3974 mm 156 5 in G overall bucket level on ground 8102 mm 319 in 8102 mm 319 in H dump fully raised 45 dump 2629 mm 103 5 in 2629 mm 103 5 in J reach fully raised 45 dump 1256 mm 49 4 in 1256 mm 49 4 in K reach 2 13 m 7 0 ft 45 dump 1633 mm...

Page 441: ...res 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5349 mm 210 6 in 5348 mm 210 6 in F hinge pin fully raised 3975 mm 156 5 in 3974 mm 156 5 in G overall bucket level on ground 7850 mm 309 1 in 7955 mm 313 2 in H dump fully raised 45 dump 2812 mm 110 7 in 2735 mm 107 7 in J reach fully raised 45 dump 1128 mm 44 4 in 1169 m...

Page 442: ...ing angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5348 mm 210 6 in 5348 mm 210 6 in F hinge pin fully raised 3974 mm 156 5 in 3974 mm 156 5 in G overall bucket level on ground 8103 mm 319 in 8103 mm 319 in H dump fully raised 45 dump 2629 mm 103 5 in 2628 mm 103 5 in J reach fully raised 45 dump 1256 mm 49 4 in 1256 mm 49 4 in K reach 2 13 m 7 0 ft 45 dump 1632 m...

Page 443: ... in D Front protrusion from tires with boom horizontal 1498 mm 59 0 in E Front protrusion from tires with attachment on the ground 873 mm 34 4 in F Front protrusion from tires at maximum height 724 mm 28 5 in G Dig depth 68 mm 2 7 in ISO Load Specifications Operating Weight without load 14601 kg 32190 lb Operating load 50 Articulation Tip SAE J1197 60 Articulation Tip Rough Terrain EN474 3 80 Arti...

Page 444: ...7 with Leonardi Coupler P N 87750108 A Operating load B 610 mm 24 0 in NOTE machine configured with Heavy Duty counterweight and Michelin 20 5R25 XHA TL tires Load Specifications EN 474 3 Operating load Rough terrain Firm and level ground 4349 kg 9587 9 lb 5799 kg 12784 6 lb 8 18 ...

Page 445: ...8 SPECIFICATIONS LEIL16WHL0629FB 4 8 19 ...

Page 446: ...69 lb 4064 kg 8960 lb Tipping load Machine straight 40 turn 10209 kg 22507 lb 8318 kg 18338 lb 10019 kg 22088 lb 8129 kg 17921 lb Bucket with Teeth Bucket with Segments Bucket Specifications Capacity heaped 2 39 m 3 13 yd 2 48 m 3 24 yd Bucket width maximum outer 2510 mm 98 8 in 2510 mm 98 8 in Dimensional Outline Specifications A top of cab height 3378 mm 133 0 in 3378 mm 133 0 in B wheelbase 325...

Page 447: ...11 lb 4030 kg 8960 lb Tipping load Machine straight 40 turn 10156 kg 22391 lb 8265 kg 18222 lb 9949 kg 21934 lb 8060 kg 17768 lb Bucket with Teeth Bucket with Segments Bucket Specifications Capacity heaped 2 63 m 3 44 yd 2 69 m 3 52 yd Bucket width maximum outer 2726 mm 107 3 in 2726 mm 107 3 in Dimensional Outline Specifications A top of cab height 3378 mm 133 0 in 3378 mm 133 0 in B wheelbase 32...

Page 448: ...5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5928 mm 233 4 in 5928 mm 233 4 in F hinge pin fully raised 4369 mm 172 0 in 4369 mm 172 0 in G overall bucket level on ground 8212 mm 323 3 in 831 mm 327 4 in H dump fully raised 45 dump 3207 mm 126 3 in 3129 mm 123 2 in J reach fully raised 45 dump 1129 mm 44 4 in 1171 mm 46 ...

Page 449: ...ing angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5928 mm 233 4 in 5927 mm 233 3 in F hinge pin fully raised 4369 mm 172 0 in 4369 mm 172 0 in G overall bucket level on ground 8459 mm 333 in 8460 mm 333 in H dump fully raised 45 dump 3024 mm 119 1 in 3024 mm 119 1 in J reach fully raised 45 dump 1257 mm 49 5 in 1257 mm 49 5 in K reach 2 13 m 7 0 ft 45 dump 1961 m...

Page 450: ... 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5743 mm 226 1 in 5743 mm 226 1 in F hinge pin fully raised 4369 mm 172 0 in 4369 mm 172 0 in G overall bucket level on ground 8212 mm 323 3 in 8314 mm 327 3 in H dump fully raised 45 dump 3207 mm 126 3 in 3130 mm 123 2 in J reach fully raised 45 dump 1129 mm 44 4 in 1170 mm 4...

Page 451: ...ng angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5743 mm 226 1 in 5743 mm 226 1 in F hinge pin fully raised 4369 mm 172 0 in 4369 mm 172 0 in G overall bucket level on ground 8460 mm 333 1 in 8460 mm 333 1 in H dump fully raised 45 dump 3023 mm 119 0 in 3024 mm 119 1 in J reach fully raised 45 dump 1257 mm 49 5 in 1257 mm 49 5 in K reach 2 13 m 7 0 ft 45 dump 196...

Page 452: ...in D Front protrusion from tires with boom horizontal 1784 mm 70 3 in E Front protrusion from tires with attachment on the ground 1232 mm 48 5 in F Front protrusion from tires at maximum height 725 mm 28 6 in G Dig depth 71 mm 2 8 in ISO Load Specifications Operating Weight without load 14804 kg 32637 lb Operating load 50 Articulation Tip SAE J1197 60 Articulation Tip Rough Terrain EN474 3 80 Arti...

Page 453: ...7 with Leonardi Coupler P N 87750108 A Operating load B 610 mm 24 0 in NOTE machine configured with Heavy Duty counterweight and Michelin 20 5R25 XHA TL tires Load Specifications EN 474 3 Operating load Rough terrain Firm and level ground 3805 kg 8389 lb 5074 kg 11186 lb 8 27 ...

Page 454: ...f tires 5748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5578 mm 219 6 in 5578 mm 219 6 in F hinge pin fully raised 4157 mm 163 7 in 4156 mm 163 6 in G overall bucket level on ground 8010 mm 315 4 in 8115 mm 319 5 in H dump fully raised 45 dump 2874 mm 113 1 in 2796 mm 110 1 in J reach fully raised 45 dump 1120 mm 44 1 in 11...

Page 455: ... angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5578 mm 219 6 in 5578 mm 219 6 in F hinge pin fully raised 4156 mm 163 6 in 4156 mm 163 6 in G overall bucket level on ground 8257 mm 325 1 in 8257 mm 325 1 in H dump fully raised 45 dump 2693 mm 106 0 in 2693 mm 106 0 in J reach fully raised 45 dump 1248 mm 49 1 in 1248 mm 49 1 in K reach 2 13 m 7 0 ft 45 dump 1680 ...

Page 456: ...748 mm 226 3 in 5748 mm 226 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5506 mm 216 8 in 5505 mm 216 7 in F hinge pin fully raised 4156 mm 163 6 in 4156 mm 163 6 in G overall bucket level on ground 8010 mm 315 4 in 8113 mm 319 4 in H dump fully raised 45 dump 2874 mm 113 1 in 2797 mm 110 1 in J reach fully raised 45 dump 1120 mm 44 1 in 1162 mm 45 ...

Page 457: ...g angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5505 mm 216 7 in 5505 mm 216 7 in F hinge pin fully raised 4156 mm 163 6 in 4156 mm 163 6 in G overall bucket level on ground 8261 mm 325 2 in 8261 mm 325 2 in H dump fully raised 45 dump 2690 mm 105 9 in 2690 mm 105 9 in J reach fully raised 45 dump 1249 mm 49 2 in 1249 mm 49 2 in K reach 2 13 m 7 0 ft 45 dump 1679...

Page 458: ...n D Front protrusion from tires with boom horizontal 1754 mm 69 1 in E Front protrusion from tires with attachment on the ground 1056 mm 41 6 in F Front protrusion from tires at maximum height 923 mm 36 3 in G Dig depth 12 mm 0 5 in ISO Load Specifications Operating Weight without load 14414 kg 31777 lb Operating load 50 Articulation Tip SAE J1197 60 Articulation Tip Rough Terrain EN474 3 80 Artic...

Page 459: ...with Leonardi Coupler P N 87306411 A Operating load B 610 mm 24 0 in NOTE machine configured with Heavy Duty counterweight and Michelin 20 5R25 XHA TL tires Load Specifications EN 474 3 Operating load Rough terrain Firm and level ground 4166 kg 9184 5 lb 5555 kg 12246 7 lb 8 33 ...

Page 460: ...of exhaust 2993 mm 117 8 in Rear axle oscillation total 24 Height to drawbar 1071 mm 42 2 in Vertical wheel travel trunnion fully oscillated 501 5 mm 19 7 in Loader Speeds 821G Loaded raise rollback ground 6 6 s Loaded dump full height 1 2 s Empty power down 3 6 s Empty float 2 5 s 8 34 ...

Page 461: ...8 SPECIFICATIONS LEIL16WHL0629FB 10 8 35 ...

Page 462: ...lb 5513 kg 12154 lb Tipping load Machine straight 40 turn 13887 kg 30616 lb 11254 kg 24811 lb 13567 kg 29910 lb 11026 kg 24308 lb Bucket with Teeth Bucket with Segments Bucket Specifications Capacity heaped 3 08 m 4 03 yd 3 14 m 4 11 yd Bucket width maximum outer 2983 mm 117 4 in 2983 mm 117 4 in Dimensional Outline Specifications A top of cab height 3460 mm 136 2 in 3460 mm 136 2 in B wheelbase 3...

Page 463: ...lb 5492 kg 12108 lb Tipping load Machine straight 40 turn 13851 kg 30536 lb 11212 kg 24718 lb 13620 kg 30027 lb 10983 kg 24213 lb Bucket with Teeth Bucket with Segments Bucket Specifications Capacity heaped 3 21 m 4 20 yd 3 28 m 4 29 yd Bucket width maximum outer 2983 mm 117 4 in 2983 mm 117 4 in Dimensional Outline Specifications A top of cab height 3460 mm 136 2 in 3459 mm 136 2 in B wheelbase 3...

Page 464: ... 8 in 2230 mm 87 8 in Turning radius outside of tires 6003 mm 236 3 in 6003 mm 236 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5484 mm 215 9 in 5484 mm 215 9 in F hinge pin fully raised 4120 mm 162 2 in 4120 mm 162 2 in G overall bucket level on ground 7979 mm 314 1 in 8081 mm 318 1 in H dump fully raised 45 dump 3005 mm 118 3 in 2932 mm 115 4 in J...

Page 465: ...03 mm 236 3 in 6003 mm 236 3 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5484 mm 215 9 in 5483 mm 215 9 in F hinge pin fully raised 4120 mm 162 2 in 4119 mm 162 2 in G overall bucket level on ground 8202 mm 322 9 in 8202 mm 322 9 in H dump fully raised 45 dump 2852 mm 112 3 in 2852 mm 112 3 in J reach fully raised 45 dump 1246 mm 49 1 in 1246 mm 49 1...

Page 466: ... 0 in 6300 mm 248 0 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 5591 mm 220 1 in 5590 mm 220 1 in F hinge pin fully raised 4117 mm 162 1 in 4117 mm 162 1 in G overall bucket level on ground 8158 mm 321 2 in 8260 mm 325 2 in H dump fully raised 45 dump 2804 mm 110 4 in 2727 mm 107 4 in J reach fully raised 45 dump 1142 mm 45 0 in 1184 mm 46 6 in K rea...

Page 467: ... 6300 mm 248 0 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 5590 mm 220 1 in F hinge pin fully raised 4117 mm 162 1 in G overall bucket level on ground 8382 mm 330 0 in H dump fully raised 45 dump 2639 mm 103 9 in J reach fully raised 45 dump 1258 mm 49 5 in K reach 2 13 m 7 0 ft 45 dump 1666 mm 65 6 in L dig depth 86 mm 3 4 in ISO Load Specifications Opera...

Page 468: ...6 in D Front protrusion from tires with boom horizontal 1542 mm 60 7 in E Front protrusion from tires with attachment on the ground 902 mm 35 5 in F Front protrusion from tires at maximum height 680 mm 26 8 in G Dig depth 0 mm 0 in ISO Load Specifications Operating Weight without load 18350 kg 40455 lb Operating load 50 Articulation Tip SAE J1197 60 Articulation Tip Rough Terrain EN474 3 80 Articu...

Page 469: ...84 with Leonardi Coupler P N 87750107 A Operating load B 625 mm 24 6 in NOTE machine configured with Heavy Duty counterweight and Michelin 23 5R25 XHA2 TL tires Load Specifications EN 474 3 Operating load Rough terrain Firm and level ground 5229 kg 11528 lb 6971 kg 15368 lb 8 43 ...

Page 470: ...8 SPECIFICATIONS LEIL16WHL0629FB 13 8 44 ...

Page 471: ... lb 4548 kg 10027 lb Tipping load Machine straight 40 turn 11470 kg 25287 lb 9310 kg 20525 lb 11255 kg 24813 lb 9097 kg 20055 lb Bucket with Teeth Bucket with Segments Bucket Specifications Capacity heaped 2 80 m 3 66 yd 2 80 m 3 66 yd Bucket width maximum outer 2983 mm 117 4 in 2983 mm 117 4 in Dimensional Outline Specifications A top of cab height 3460 mm 136 2 in 3459 mm 136 2 in B wheelbase 33...

Page 472: ...3 lb 4441 kg 9791 lb Tipping load Machine straight 40 turn 11256 kg 24815 lb 9102 kg 20066 lb 11034 kg 24326 lb 8882 kg 19581 lb Bucket with Teeth Bucket with Segments Bucket Specifications Capacity heaped 3 08 m 4 03 yd 3 14 m 4 11 yd Bucket width maximum outer 2983 mm 117 4 in 2983 mm 117 4 in Dimensional Outline Specifications A top of cab height 3459 mm 136 2 in 3459 mm 136 2 in B wheelbase 33...

Page 473: ... 0 in 6300 mm 248 0 in Turning angle from center 40 40 Total turning angle 80 80 E fully raised with spillguard 6032 mm 237 5 in 6031 mm 237 4 in F hinge pin fully raised 4558 mm 179 4 in 4558 mm 179 4 in G overall bucket level on ground 8647 mm 340 4 in 8746 mm 344 3 in H dump fully raised 45 dump 3250 mm 128 0 in 3173 mm 124 9 in J reach fully raised 45 dump 1261 mm 49 6 in 1303 mm 51 3 in K rea...

Page 474: ...res 6300 mm 248 0 in Turning angle from center 40 Total turning angle 80 E fully raised with spillguard 6032 mm 237 5 in F hinge pin fully raised 4558 mm 179 4 in G overall bucket level on ground 8867 mm 349 1 in H dump fully raised 45 dump 3085 mm 121 5 in J reach fully raised 45 dump 1378 mm 54 3 in K reach 2 13 m 7 0 ft 45 dump 2130 mm 83 9 in L dig depth 153 mm 6 0 in ISO Load Specifications O...

Page 475: ...in D Front protrusion from tires with boom horizontal 1944 mm 76 5 in E Front protrusion from tires with attachment on the ground 1379 mm 54 3 in F Front protrusion from tires at maximum height 793 mm 31 2 in G Dig depth 37 mm 1 4 in ISO Load Specifications Operating Weight without load 18618 kg 41 45 lb Operating load 50 Articulation Tip SAE J1197 60 Articulation Tip Rough Terrain EN474 3 80 Arti...

Page 476: ...545184 with Leonardi Coupler P N 87750107 A Operating load B 625 mm 24 6 in NOTE machine configured with Heavy Duty counterweight and 23 5R25 XHA2 TL tires Load Specifications EN 474 3 Operating load Rough terrain Firm and level ground 4362 kg 9617 lb 5816 kg 12822 lb 8 50 ...

Page 477: ... 324 lb ft 7 8 in 542 651 Nm 400 480 lb ft 1 in 787 944 Nm 580 696 lb ft 1 1 8 in 1085 1193 Nm 800 880 lb ft 1 1 4 in 1519 1681 Nm 1120 1240 lb ft 1 3 8 in 1980 2278 Nm 1460 1680 lb ft 1 1 2 in 2631 2983 Nm 1940 2200 lb ft Markings for Grade 5 hardware Grade 8 bolts nuts and studs Size Nm lb in lb ft 1 4 in 16 20 Nm 144 180 lb in 5 16 in 33 39 Nm 288 348 lb in 3 8 in 61 73 Nm 540 648 lb in 7 16 in...

Page 478: ...b ft Markings for Grade 8 8 hardware Grade 10 9 bolts nuts and studs Size Nm lb in lb ft 4 mm 4 5 Nm 36 48 lb in 5 mm 9 11 Nm 84 96 lb in 6 mm 15 18 Nm 132 156 lb in 8 mm 37 43 Nm 324 384 lb in 10 mm 73 87 Nm 54 64 lb ft 12 mm 125 150 Nm 93 112 lb ft 14 mm 200 245 Nm 149 179 lb ft 16 mm 310 380 Nm 230 280 lb ft 20 mm 610 730 Nm 450 540 lb ft 24 mm 1050 1275 Nm 780 940 lb ft 30 mm 2000 2400 Nm 1470...

Page 479: ...78 kg m 2511 2997 lb yd Gravel dry 1522 kg m 2565 lb yd Gravel wet 1906 kg m 3213 lb yd Ice crushed 593 kg m 1000 lb yd Iron ore 2323 kg m 3916 lb yd Limestone loose crushed 1538 1602 kg m 2592 2700 lb yd Oats 416 kg m 701 lb yd Peanuts shelled 641 kg m 1080 lb yd Peas 769 kg m 1296 lb yd Peat solid 753 kg m 1269 lb yd Phosphate granular 1442 kg m 2431 lb yd Potash 1089 kg m 1836 lb yd Potatoes 76...

Page 480: ...8 SPECIFICATIONS 8 54 ...

Page 481: ...perates in harsh environments Do not proceed if the rear camera image is not working since the rear visibility of the operators field of view is not fulfilled If this situation occurs contact your dealer for immediate repair In this condition it is temporarily possible to operate in reverse only with the assistance of bystander LEIL16WHL1274AB 1 Radio and Bluetooth microphone Optional 1 Radio 2 Bl...

Page 482: ...isher Optional The machine can be equipped with a fire extinguisher In the event of fire pull away the rubber security strap to release the fire extinguisher LEIL16WHL1269AB 5 Right hand brake pedal Optional An additional right brake pedal can be added allowing both the left and right pedal to be locked together Braking can be performed from either pedal LEIL16WHL1270AB 6 9 2 ...

Page 483: ...field of vision clear of ice frost freezing rain etc when using the exterior mirrors The heated feature eliminates scraping mirrors in inclement weather Turn on and off the heated mirrors with a rocker switch located in the overhead console inside the cab LEIL17WHL1080AB 8 Rotating LED beacon Optional The rotating beacon is an optional feature to be installed at the front left hand side of the cab...

Page 484: ... phones etc The machine is equipped with two auxiliary power outlets 1 one 24 V socket located in the left hand corner of the operator s compartment this can be used to plug in the optional cigar lighter LEIL16WHL1277AB 10 2 one 12 V socket located in the right hand console LEIL17WHL1345AB 11 Coat hooks The two coat hooks are located in the operator s compart ment on the right hand and left hand B...

Page 485: ...9 ACCESSORIES Cup holder or Ashtray Optional The operator s compartment is equipped with an area at the right hand side for optional cup holder or ashtray LEIL16WHL1279AB 13 9 5 ...

Page 486: ...essure Z Bar XR Operative Notes Light material 4 0 m 5 2 yd 1345 kg 2965 2 lb 2500 mm 98 4 in 1142 kg m 1924 9 lb yd 967 kg m 1629 9 lb yd Light material 4 0 m 5 2 yd 1345 kg 2965 2 lb 2750 mm 108 3 in 1129 kg m 1903 0 lb yd 956 kg m 1611 4 lb yd Light material 4 5 m 5 9 yd 1395 kg 3075 4 lb 2750 mm 108 3 in 1009 kg m 1700 7 lb yd 854 kg m 1439 5 lb yd Light material 5 0 m 6 5 yd 1465 kg 3229 8 lb...

Page 487: ...d Light material 4 0 m 5 2 yd 1673 kg 3688 3 lb 2750 mm 108 3 in 1015 kg m 1710 8 lb yd 859 kg m 1447 9 lb yd See NOTE Light material 4 5 m 5 9 yd 1723 kg 3798 6 lb 2750 mm 108 3 in 933 kg m 1572 6 lb yd 787 kg m 1326 5 lb yd Light material 5 0 m 6 5 yd 1793 kg 3952 9 lb 3000 mm 118 1 in 800 kg m 1348 4 lb yd 675 kg m 1137 7 lb yd See NOTE Light material 6 0 m 7 8 yd 2398 kg 5286 7 lb 3200 mm 126 ...

Page 488: ... m 5 2 yd 1673 0 kg 3688 3 lb 2500 mm 98 4 in 1002 0 kg m 1688 9 lb yd See NOTE Light material 4 5 m 5 9 yd 1723 kg 3798 6 lb 2750 mm 108 3 in 885 kg m 1491 7 lb yd See NOTE Light material 5 0 m 6 5 yd 1793 kg 3952 9 lb 3000 mm 118 1 in 790 kg m 1331 6 lb yd See NOTE Light material 6 0 m 7 8 yd 2398 kg 5286 7 lb 3200 mm 126 0 in 543 kg m 915 3 lb yd See NOTE NOTE slowed hydraulics required see Ins...

Page 489: ...inders 4 0 m 5 2 yd 2130 kg 4695 8 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 1001 kg m 1687 2 lb yd 836 kg m 1409 1 lb yd See NOTE 1 See NOTE 2 High tip 4 5 m 5 9 yd 1950 kg 4299 0 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 944 kg m 1591 2 lb yd 789 kg m 1329 9 lb yd See NOTE 1 See NOTE 2 High tip 2 cylinders 4 5 m 5 9 yd 2240 kg 4938 4 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 912 kg m 1537 2 lb yd 758 ...

Page 490: ...1700 7 lb yd 848 kg m 1429 4 lb yd See NOTE 1 See NOTE 2 High tip 2 cylinders 4 0 m 5 2 yd 2400 kg 5291 1 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 946 kg m 1594 5 lb yd 785 kg m 1323 2 lb yd See NOTE 1 See NOTE 2 High tip 4 5 m 5 9 yd 2228 kg 4911 9 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 901 kg m 1518 7 lb yd 748 kg m 1260 8 lb yd See NOTE 1 See NOTE 2 High tip 2 cylinders 4 5 m 5 9 yd 2500 kg 551...

Page 491: ... 112 2 in 18 0 MPa 2610 9 psi 943 kg m 1589 5 lb yd See NOTE 1 See NOTE 2 High tip 4 5 m 5 9 yd 1950 kg 4299 0 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 887 kg m 1495 1 lb yd See NOTE 1 See NOTE 2 High tip 2 cylinders 4 5 m 5 9 yd 2240 kg 4938 4 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 856 kg m 1442 8 lb yd See NOTE 1 See NOTE 2 High tip 5 0 m 6 5 yd 2220 kg 4894 3 lb 3000 mm 118 1 in 18 0 MPa 2610 9...

Page 492: ...NOTE 1 See NOTE 2 High tip 4 0 m 5 2 yd 2128 kg 4691 4 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 910 kg m 1533 9 lb yd See NOTE 1 See NOTE 2 High tip 4 5 m 5 9 yd 2228 kg 4911 9 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 831 kg m 1400 7 lb yd See NOTE 1 See NOTE 2 High tip 5 0 m 6 5 yd 2518 kg 5551 2 lb 3000 mm 118 1 in 18 0 MPa 2610 9 psi 614 kg m 1034 9 lb yd See NOTE 1 See NOTE 2 NOTE 1 Auxiliary Pr...

Page 493: ... 18 0 MPa 2610 9 psi 1016 kg m 1712 5 lb yd 853 kg m 1437 8 lb yd See NOTE 1 Grapple 4 5 m 5 9 yd 2180 kg 4806 1 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 918 kg m 1547 3 lb yd 763 kg m 1286 1 lb yd See NOTE 1 See NOTE 2 Grapple 5 0 m 6 5 yd 2380 kg 5247 0 lb 3000 mm 118 1 in 18 0 MPa 2610 9 psi 754 kg m 1270 9 lb yd 625 kg m 1053 5 lb yd See NOTE 1 See NOTE 2 NOTE 1 Auxiliary Pressure Adjustment ne...

Page 494: ...cket Weight Bucket Width Auxiliary Work Pressure Z Bar XR Operative Notes Grapple 4 0 m 5 2 yd 2288 kg 5044 2 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 918 kg m 1547 3 lb yd 768 kg m 1294 5 lb yd See NOTE 1 See NOTE 2 NOTE 1 Auxiliary Pressure Adjustment needed see Instructions NOTE 2 Slowed hydraulics required see Instructions 9 14 ...

Page 495: ... lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 959 kg m 1616 4 lb yd See NOTE 1 Grapple 4 5 m 5 9 yd 2180 kg 4806 1 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 861 kg m 1451 3 lb yd See NOTE 1 See NOTE 2 Grapple 5 0 m 6 5 yd 2380 kg 5247 0 lb 3000 mm 118 1 in 18 0 MPa 2610 9 psi 649 kg m 1093 9 lb yd See NOTE 1 See NOTE 2 NOTE 1 Auxiliary Pressure Adjustment needed see Instructions NOTE 2 Slowed hydraulics ...

Page 496: ...ucket Capacity Bucket Weight Bucket Width Auxiliary Work Pressure XT Operative Notes Grapple 4 0 m 5 2 yd 2288 kg 5044 2 lb 2850 mm 112 2 in 18 0 MPa 2610 9 psi 801 kg m 1350 1 lb yd See NOTE 1 NOTE 1 Auxiliary Pressure Adjustment needed see Instructions NOTE 2 Slowed hydraulics required see Instructions 9 16 ...

Page 497: ...lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 6178 0 kg 13620 2 lb 5330 0 kg 11750 6 lb 5896 0 kg 12998 5 lb See NOTE Log Grapple Fork 1 1 m 11 8 ft 1350 0 kg 2976 2 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 5743 0 kg 12661 1 lb 4958 0 kg 10930 5 lb 5487 0 kg 12096 8 lb See NOTE Log Grapple Fork 1 3 m 14 0 ft 1450 0 kg 3196 7 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 4780 0 kg 10538 1 lb 4176 0 kg 9206 5...

Page 498: ...0 mm 68 9 in 18 0 MPa 2610 9 psi 5662 0 kg 12482 6 lb 4870 0 kg 10736 5 lb 5402 0 kg 11909 4 lb See NOTE Log Grapple Fork 1 1 m 11 8 ft 1688 0 kg 3721 4 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 5236 0 kg 11543 4 lb 4501 0 kg 9923 0 lb 4999 0 kg 11020 9 lb See NOTE Log Grapple Fork 1 3 m 14 0 ft 1788 0 kg 3941 9 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 4290 0 kg 9457 8 lb 3735 0 kg 8234 3 lb 4164 0...

Page 499: ...m 1667 0 lb yd Light material 5 0 m 6 5 yd 1665 kg 3670 7 lb 3000 0 mm 118 1 in 1101 kg m 1855 8 lb yd 884 kg m 1490 0 lb yd Light material 6 0 m 7 8 yd 2320 kg 5114 7 lb 3200 0 mm 126 0 in 815 kg m 1373 7 lb yd 647 kg m 1090 6 lb yd See NOTE Light material 7 5 m 9 8 yd 2690 kg 5930 4 lb 3200 0 mm 126 0 in 664 kg m 1119 2 lb yd 520 kg m 876 5 lb yd See NOTE Light material 9 0 m 11 8 yd 2990 kg 659...

Page 500: ...mm 118 1 in 1144 kg m 1928 3 lb yd 914 kg m 1540 6 lb yd Light material 5 0 m 6 5 yd 2085 kg 4596 6 lb 3000 0 mm 118 1 in 1023 kg m 1724 3 lb yd 815 kg m 1373 7 lb yd Light material 6 0 m 7 8 yd 2740 kg 6040 7 lb 3200 0 mm 126 0 in 753 kg m 1269 2 lb yd 593 kg m 999 5 lb yd See NOTE Light material 7 5 m 9 8 yd 3110 kg 6856 4 lb 3200 0 mm 126 0 in 570 kg m 960 8 lb yd 446 kg m 751 8 lb yd See NOTE ...

Page 501: ...6 lb yd 779 kg m 1313 0 lb yd See NOTE 1 See NOTE 2 High Tip 2 cylinders 5 0 m 6 5 yd 2780 kg 6128 9 lb 3000 0 mm 118 1 in 18 0 MPa 2610 9 psi 950 kg m 1601 3 lb yd 744 kg m 1254 1 lb yd See NOTE 1 See NOTE 2 High Tip 6 0 m 7 8 yd 2950 kg 6503 6 lb 3200 0 mm 126 0 in 18 0 MPa 2610 9 psi 789 kg m 1329 9 lb yd 613 kg m 1033 2 lb yd See NOTE 1 See NOTE 2 High Tip 2 cylinders 6 0 m 7 8 yd 3390 kg 7473...

Page 502: ...ip 4 5 m 5 9 yd 2650 kg 5842 2 lb 3000 0 mm 118 1 in 18 0 MPa 2610 9 psi 1018 kg m 1715 9 lb yd 804 kg m 1355 2 lb yd See NOTE 1 See NOTE 2 High Tip 5 0 m 6 5 yd 2920 kg 6437 5 lb 3000 0 mm 118 1 in 18 0 MPa 2610 9 psi 901 kg m 1518 7 lb yd 705 kg m 1188 3 lb yd See NOTE 1 See NOTE 2 High Tip 2 cylinders 5 0 m 6 5 yd 3360 kg 7407 5 lb 3000 0 mm 118 1 in 18 0 MPa 2610 9 psi 820 kg m 1382 2 lb yd 63...

Page 503: ...MPa 2610 9 psi 1151 kg m 1940 1 lb yd 909 kg m 1532 2 lb yd See NOTE 1 See NOTE 2 Grapple 5 3 m 6 9 yd 2450 kg 5401 3 lb 3000 0 mm 118 1 in 18 0 MPa 2610 9 psi 961 kg m 1619 8 lb yd 756 kg m 1274 3 lb yd See NOTE 1 See NOTE 2 Grapple 5 8 m 7 6 yd 2650 kg 5842 2 lb 3000 0 mm 118 1 in 18 0 MPa 2610 9 psi 791 kg m 1333 3 lb yd 624 kg m 1051 8 lb yd See NOTE 1 See NOTE 2 NOTE 1 Auxiliary Pressure Adju...

Page 504: ... Grapple 4 5 m 5 9 yd 2780 kg 6128 9 lb 3000 0 mm 118 1 in 18 0 MPa 2610 9 psi 1054 kg m 1776 6 lb yd 824 kg m 1388 9 lb yd See NOTE 1 See NOTE 2 Grapple 5 3 m 6 9 yd 2950 kg 6503 6 lb 3000 0 mm 118 1 in 18 0 MPa 2610 9 psi 879 kg m 1481 6 lb yd 683 kg m 1151 2 lb yd See NOTE 1 See NOTE 2 NOTE 1 Auxiliary Pressure Adjustment needed see Instructions NOTE 2 Slowed hydraulics required see Instruction...

Page 505: ... m 11 8 ft 1585 0 kg 3494 3 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 7041 0 kg 15522 7 lb 5777 0 kg 12736 1 lb See NOTE Log Grapple Fork 1 3 m 14 0 ft 1695 0 kg 3736 8 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 6641 0 kg 14640 9 lb 5461 0 kg 12039 4 lb See NOTE Log Grapple Fork 1 8 m 19 4 ft 1995 0 kg 4398 2 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 5469 0 kg 12057 1 lb 4541 0 kg 10011 2 lb See NOTE ...

Page 506: ... 9 in 18 0 MPa 2610 9 psi 6365 0 kg 14032 4 lb 5179 0 kg 11417 7 lb See NOTE 1 Log Grapple Fork 1 3 m 14 0 ft 2195 0 kg 4839 1 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 5993 0 kg 13212 3 lb 4882 0 kg 10763 0 lb See NOTE 1 Log Grapple Fork 1 8 m 19 4 ft 2495 0 kg 5500 5 lb 1750 0 mm 68 9 in 18 0 MPa 2610 9 psi 4784 0 kg 10546 9 lb 3938 0 kg 8681 8 lb See NOTE 1 See NOTE 2 NOTE 1 Auxiliary Pressure A...

Page 507: ... 1270 kg m 2140 7 lb yd Flush teeth 3 0 m 3 9 yd 1318 kg 2905 7 lb 2540 mm 100 0 in 1575 kg m 2654 7 lb yd 1335 kg m 2250 2 lb yd Welded teeth 3 0 m 3 9 yd 1318 kg 2905 7 lb 2540 mm 100 0 in 1575 kg m 2654 7 lb yd 1335 kg m 2250 2 lb yd With segments 3 0 m 3 9 yd 1400 kg 3086 5 lb 2540 mm 100 0 in 1491 kg m 2513 2 lb yd 1262 kg m 2127 2 lb yd With bolt on edge 3 2 m 4 2 yd 1424 kg 3139 4 lb 2740 m...

Page 508: ... 0 in 1566 kg m 2639 6 lb yd 1327 kg m 2236 7 lb yd With segments 3 0 m 3 9 yd 1450 kg 3196 7 lb 2540 mm 100 0 in 1483 kg m 2499 7 lb yd 1253 kg m 2112 0 lb yd With bolt on edge 3 2 m 4 2 yd 1483 kg 3269 5 lb 2740 mm 107 9 in 1383 kg m 2331 1 lb yd 1169 kg m 1970 4 lb yd Flush teeth 3 2 m 4 2 yd 1429 kg 3150 4 lb 2740 mm 107 9 in 1436 kg m 2420 5 lb yd 1215 kg m 2047 9 lb yd Welded teeth 3 2 m 4 2...

Page 509: ...mm 100 0 in 1651 kg cm 1433 0 lb in 1400 kg m 2359 8 lb yd With segments 2 8 m 3 7 yd 1386 kg 3055 6 lb 2540 mm 100 0 in 1605 kg m 2705 3 lb yd 1358 kg m 2289 0 lb yd With bolt on edge 3 0 m 3 9 yd 1410 kg 3108 5 lb 2740 mm 107 9 in 1496 kg m 2521 6 lb yd 1266 kg m 2133 9 lb yd Flush teeth 3 0 m 3 9 yd 1356 kg 2989 5 lb 2740 mm 107 9 in 1516 kg m 2555 3 lb yd 1284 kg m 2164 3 lb yd Welded teeth 3 ...

Page 510: ... 0 in 1642 kg m 2767 7 lb yd 1391 kg m 2344 6 lb yd With segments 2 8 m 3 7 yd 1436 kg 3165 8 lb 2540 mm 100 0 in 1596 kg m 2690 1 lb yd 1349 kg m 2273 8 lb yd With bolt on edge 3 0 m 3 9 yd 1469 kg 3238 6 lb 2740 mm 107 9 in 1486 kg m 2504 7 lb yd 1256 kg m 2117 1 lb yd Flush teeth 3 0 m 3 9 yd 1415 kg 3119 5 lb 2740 mm 107 9 in 1506 kg m 2538 4 lb yd 1274 kg m 2147 4 lb yd Welded teeth 3 0 m 3 9...

Page 511: ...lb 3000 mm 118 1 in 1527 kg m 2573 8 lb yd 1227 kg m 2068 2 lb yd Flush teeth 3 6 m 4 7 yd 1583 kg 3489 9 lb 3000 mm 118 1 in 1681 kg m 2833 4 lb yd 1353 kg m 2280 6 lb yd Welded teeth 3 6 m 4 7 yd 1583 kg 3489 9 lb 3000 mm 118 1 in 1681 kg m 2833 4 lb yd 1353 kg m 2280 6 lb yd With segments 3 6 m 4 7 yd 1670 kg 3681 7 lb 3000 mm 118 1 in 1521 kg m 2563 7 lb yd 1221 kg m 2058 1 lb yd NOTE all homo...

Page 512: ...0 mm 118 1 in 1517 kg m 2557 lb yd 1217 kg m 2051 3 lb yd Flush teeth 3 6 m 4 7 yd 1653 kg 3644 2 lb 3000 mm 118 1 in 1671 kg m 2816 6 lb yd 1342 kg m 2262 lb yd Welded teeth 3 6 m 4 7 yd 1653 kg 3644 2 lb 3000 mm 118 1 in 1671 kg m 2816 6 lb yd 1342 kg m 2262 lb yd With segments 3 6 m 4 7 yd 1740 kg 3836 lb 3000 mm 118 1 in 1511 kg m 2546 9 lb yd 1211 kg m 2041 2 lb yd NOTE all homologated for ro...

Page 513: ...m 118 1 in 1627 kg m 2742 4 lb yd 1307 0 kg m 2203 0 lb yd Flush teeth 3 4 m 4 4 yd 1567 kg 3454 6 lb 3000 mm 118 1 in 1725 kg m 2907 6 lb yd 1387 0 kg m 2337 9 lb yd Welded teeth 3 4 m 4 4 yd 1567 kg 3454 6 lb 3000 mm 118 1 in 1725 kg m 2907 6 lb yd 1387 0 kg m 2337 9 lb yd With segments 3 4 m 4 4 yd 1654 kg 3646 4 lb 3000 mm 118 1 in 1621 0 kg m 2732 3 lb yd 1301 0 kg m 2192 9 lb yd NOTE all hom...

Page 514: ...18 1 in 1617 0 kg 3564 9 lb 1297 0 kg m 2186 2 lb yd Flush teeth 3 4 m 4 4 yd 1637 0 kg 3609 0 lb 3000 mm 118 1 in 1714 0 kg 3778 7 lb 1376 0 kg m 2319 3 lb yd Welded teeth 3 4 m 4 4 yd 1637 0 kg 3609 0 lb 3000 mm 118 1 in 1714 0 kg 3778 7 lb 1376 0 kg m 2319 3 lb yd With segments 3 4 m 4 4 yd 1724 0 kg 3800 8 lb 3000 mm 118 1 in 1610 0 kg 3549 4 lb 1290 0 kg m 2174 4 lb yd NOTE all homologated fo...

Page 515: ...n the equipment that wirelessly communicates with a web based user interface Using cellular technology the transponder can send equipment data including location on off status usage and production metrics diagnostic data movement alarms and unauthorized usage to the interface The system will help cut costs and keep accurate records See the furnished guide for operating your telematics sys tem 9 35...

Page 516: ...9 ACCESSORIES 9 36 ...

Page 517: ...ights 3 88 Cab service Check 7 160 Changing loader attachments 6 4 Climate controls 3 83 Control lever operation 3 27 Control levers 4 12 Coupling to the attachment 6 6 D Daily inspection 7 48 DEF AdBlue tank neck filter Cleaning 7 147 DEF AdBlue tank vent filter Replace 7 102 Diesel Exhaust Fluid DEF AdBlue tank suction filter Cleaning 7 139 Diesel Exhaust Fluid DEF AdBlue tank suction filter Rep...

Page 518: ...el 7 5 General specifications 8 1 H Hand signals 2 16 Hood and Timed Disconnect Switches 3 37 Hydraulic oil Change 7 124 Hydraulic oil filter Initial Replace 7 70 Hydraulic oil filter Replace 7 106 Hydraulic oil level Check 7 57 Hydraulic systems Check 7 128 I Identification of machine components 1 16 Intended use 1 4 J Joystick steering 3 17 Joystick steering operation 6 11 L Lights Replace 7 178...

Page 519: ...e filter Initial Cleaning 7 63 Selective Catalytic Reduction SCR in line filter Cleaning 7 103 Selective Catalytic Reduction SCR Overview 7 24 Selective Catalytic Reduction SCR system 7 31 Selective Catalytic Reduction System SCR Supply Module filter Replace 7 136 Servicing 7 1 Special buckets 9 6 Starting the engine 4 2 Status and warning icons 3 72 Steering column 3 13 Stopping the machine 4 8 S...

Page 520: ...Windows 3 86 Windshield washer fluid level Check 7 163 ...

Page 521: ......

Page 522: ...ent builds varies according to the country in which the equipment is being used For exact information about any particular product please consult your Case dealer Dealer s stamp 2019 CNH Industrial Italia S p A All Rights Reserved Case is a trademark registered in the United States and many other countries owned by or licensed to CNH Industrial N V its subsidiaries or affiliates Any trademarks ref...

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