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When the unit is subjected to fire, safety devices prevent rupture 

due to over-pressure by releasing refrigerant. The fluid may 

then be decomposed into toxic residues when subjected to the 

flame:

 

Stay away from the unit

 

Set up warnings and recommendations for personnel in 

charge to stop the fire.

 

Fire  extinguishers  appropriate  to  the  system  and  the 

refrigerant type must be easily accessible.

The  external  relief  valves  must  in  principle  be  connected  to 

discharge  pipes  for  units  installed  in  a  room.  Refer  to  the 

installation regulations, for example those of European standards 

EN 378 and EN 13136.

They include a sizing method and examples for configuration 

and calculation. Under certain conditions these standards permit 

connection of several valves to the same discharge pipe. Note: 

Like all other standards these EN standards are available from 

national standards organisations. 

These pipes must be installed in a way that ensures that people 

and property are not exposed to refrigerant leaks. These fluids 

may be diffused in the air, but far away from any building air 

intake, or they must be discharged in a quantity that is appropriate 

for a suitably absorbing environment.

It is recommended to install an indicating device to show if part 

of the refrigerant has leaked from the valve. The presence of oil 

at the outlet orifice is a useful indicator that refrigerant has 

leaked. Keep this orifice clean to ensure that any leaks are obvious.

The calibration of a valve that has leaked is generally lower 

than its original calibration. The new calibration may affect the 

operating range. To avoid a nuisance tripping or leaks, replace 

or re-calibrate the valve.

Periodic  check  of  the  relief  valves:  See  paragraph  1.3 

“Maintenance safety considerations”.

Provide a drain in the discharge circuit, close to each relief 

valve, to avoid an accumulation of condensate or rain water. 

Ensure good ventilation, as accumulation of refrigerant in an 

enclosed space can displace oxygen and cause asphyxiation or 

explosions.

Inhalation of high concentrations of vapour is harmful and 

may  cause  heart  irregularities,  unconsciousness,  or  death. 

Vapour is heavier than air and reduces the amount of oxygen 

available  for  breathing.  These  products  cause  eye  and  skin 

irritation. Decomposition products are hazardous.

1.2 - Equipment and components under pressure

The units are intended to be stored and operate in an environment 

where the ambient temperature must not be less than the lowest 

allowable temperature indicated on the nameplate. See section 

“10.2 - Pressure vessels”.

1.3 - Maintenance safety considerations

Carrier recommends the following drafting for a logbook (the 

table below should not be considered as reference and does not 

involve Carrier responsibility):

Intervention

Name of the 

commissioning 

engineer

Applicable 

national 

regulations

Verification 

Organism

Date

Nature 

(1)

(1)   Maintenance, repairs, regular verifications (EN 378), leakage, etc.

Engineers working on the electric or refrigeration components 

must be authorized, trained and fully qualified to do so.

All refrigerant circuit repairs must be carried out by a trained 

person, fully qualified to work on these units. He must have been 

trained and be familiar with the equipment and the installation. 

All welding operations must be carried out by qualified specialists.

The insulation must be removed and heat generation must be 

limited by using a wet cloth.

Any manipulation (opening or closing) of a shut-off valve must 

be carried out by a qualified and authorised engineer. These 

procedures must be carried out with the unit shut-down.

NOTE: The unit must never be left shut down with the liquid 

line valve closed, as liquid refrigerant can be trapped between 

this valve and the expansion device. (This valve is situated on 

the liquid line before the filter drier box.)

During any handling, maintenance and service operations the 

engineers working on the unit must be equipped with safety 

gloves, glasses, shoes and protective clothing.

Never work on a unit that is still energized. 

Never work on any of the electrical components, until the general 

power  supply  to  the  unit  has  been  cut  using  the  disconnect 

switch(es) in the control box(es). 

If any maintenance operations are carried out on the unit, lock 

the  power  supply  circuit  in  the  open  position  ahead  of  the 

machine.

If the work is interrupted, always ensure that all circuits are 

still deenergized before resuming the work.

ATTENTION: Even if the unit has been switched off, the power 

circuit remains energized, unless the unit or circuit disconnect 

switch is open. Refer to the wiring diagram for further details. 

Attach appropriate safety labels.

Operating checks:

IMPORTANT  INFORMATION  REGARDING  THE 

REFRIGERANT USED:

 

This product contains fluorinated greenhouse gas covered 

by the Kyoto protocol.

Fluid type: R134a 

Global Warming Potential (GWP): 1430

Summary of Contents for 30HXC Series

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Screw Compressor Water Cooled Liquid Chillers 30HXC 080 375 Original instructions Nominal cooling capacity 30HXC 286 1300 kW 50 Hz 60Hz...

Page 2: ...nsing temperature options 150 150A 19 5 4 Physical data 30HXC option 61 380V 3ph 60Hz 20 5 5 Electrical data 30HXC option 61 21 5 6 Electrical data 30HXC option 61 with high condensing temperature opt...

Page 3: ...0 11 MAIN OPTIONS AND ACCESSORIES 41 11 1 Compressor suction valves option 92 42 11 2 Electric protection level of the 30HXC control boxes to IP44C option 20 42 11 3 Tropicalised control box for 30HXC...

Page 4: ...unit more than 15 Safety is only guaranteed if these instructions are carefully followed If this is not the case there is a risk of material deterioration and injuries to personnel Never cover any pro...

Page 5: ...r pressure The units are intended to be stored and operate in an environment where the ambient temperature must not be less than the lowest allowable temperature indicated on the nameplate See section...

Page 6: ...omplywiththeF GasDirectiveN 517 2014andanyother applicable local legislation 2 Ensure that the refrigerant is never released to the atmosphereduringinstallation maintenanceorequipment disposal 3 The d...

Page 7: ...for the system and the refrigerant type used must be within easy reach Do not siphon refrigerant Avoid contact with liquid refrigerant on the skin or splashing it into the eyes Use safety goggles Was...

Page 8: ...ATTENTION No part of the unit must be used as a walk way rack or support Periodically check and repair or if necessary replace any component or piping that shows signs of damage The refrigerant lines...

Page 9: ...rams During the installation test national regulations must be followed If no national regulation exists standard EN 378 can be used as a guide External visual installation checks Ensure that the mach...

Page 10: ...r to the certified dimensional drawings supplied with the unit when designing an installation 30HXC 080 30HXC 090 30HXC 100 30HXC 110 A D B 600 500 4 700 4 3 C E 3 3 F 1 2 Legend All dimensions are in...

Page 11: ...imensional drawings supplied with the unit when designing an installation 4 2 E 500 B 3 A C D 700 3 4 500 3 F 1 Legend All dimensions are in mm Evaporator Condenser Clearances required for operation a...

Page 12: ...nces for air flow as follows Top do not restrict in any way In case of multiple chillers up to four units the respective clearance between them should be increased from 1830 to 2000 mm for the side sp...

Page 13: ...nimum step capacity 19 19 21 19 21 19 17 19 21 21 14 14 14 14 10 10 10 Evaporator Shell and tube with internally finned copper tubes Net water volume l 50 50 58 69 65 65 75 75 88 88 126 155 170 170 19...

Page 14: ...io circuit A 3 02 3 13 2 79 2 99 2 96 2 79 2 99 Max starting current max current draw ratio circuit B 4 70 4 58 4 58 4 97 2 96 2 79 2 99 Max starting current reduced current start Un A std std std std...

Page 15: ...B A 161 189 189 235 350 377 469 Maximum starting current standard unit Un A 281 316 338 382 404 437 521 548 576 635 1255 1549 1603 1734 1737 1792 1969 Circuit A A 1094 1360 1415 1500 1387 1415 1500 Ci...

Page 16: ...cal to those of the standard 30HXC units The only difference is in the diameter of the incoming field wiring connection described in the chapter Recommended selection Refer to the dimensional drawings...

Page 17: ...19 21 19 17 19 21 21 14 14 14 14 10 10 10 Evaporator Shell and tube with internally finned copper tubes Net water volume l 50 50 58 69 65 65 75 75 88 88 126 155 170 170 191 208 208 Water connections V...

Page 18: ...87 1 91 Max starting current max current draw ratio circuit A 2 88 3 04 2 73 2 83 2 88 2 73 2 83 Max starting current max current draw ratio circuit B 4 45 4 46 4 46 4 66 2 88 2 73 2 83 Max starting c...

Page 19: ...2 24 Max starting current max current draw ratio circuit A 3 56 3 52 3 11 3 48 3 32 3 11 3 48 Max starting current max current draw ratio circuit B 5 66 5 23 5 23 5 96 3 32 3 11 3 48 Max starting curr...

Page 20: ...10 10 Evaporator Shell and tube with internally finned copper tubes Net water volume l 50 50 58 69 65 65 75 75 88 88 126 155 170 170 191 208 208 Water connections Victaulic connections Inlet outlet i...

Page 21: ...77 1 81 Max starting current max current draw ratio circuit A 2 67 2 81 2 54 2 63 2 67 2 54 2 63 Max starting current max current draw ratio circuit B 4 06 4 08 4 08 4 25 2 67 2 54 2 63 Max starting...

Page 22: ...std std std std std std std 1 62 1 64 1 57 1 68 1 47 1 42 1 51 Circuit A 1 96 2 01 1 85 2 01 1 93 1 85 2 01 Circuit B 2 29 2 04 2 04 2 52 1 93 1 85 2 01 Three phase short circuit holding current kA 2...

Page 23: ...n range allows the production of glycol water solution down to 10 C with ethylene glycol at 35 by weight or down to 7 C with propylene glycol at 30 by weight The precision of these amounts is critical...

Page 24: ...eration permitted but performances is not optimized Condenser entering water temperature C Condenser entering water temperature C Evaporator leaving water temperature C 50 48 44 20 15 13 D C 7 0 4 13...

Page 25: ...evaporator is equipped with heat insulation of 38 mm thick polyurethane foam Cooler pressure drop 30HXC low brine version Pure water flow rate l s Pressure drop kPa 0 01 0 1 1 10 100 1000 1 10 100 HXC...

Page 26: ...ing temperature 50 C at full load 4 For low evaporator leaving temperatures 4 C and 6 C order option 5 Legend A Standard unit operating at full load B Standard unit operating at reduced load C Units o...

Page 27: ...ary for stable operation and accurate temperature control It is often necessary to add a buffer water tank to the circuit in order to achieve the required volume The tank must itself be internally baf...

Page 28: ...ser pressure drop curve Pressure drop kPa Water flow rate l s Note The dotted part of the curves corresponds to the flow values only permitted for closed circuits Legend 1 30HXC 080 090 100 110 2 30HX...

Page 29: ...ble section see table Recommended wire sections 30HXC A B C D E F G H Standard Circuit A 310 375 400A 56 25 4 1492 6 314 1824 314 10 5 Circuit B 310 345 400A 56 25 4 1492 6 314 1824 314 10 5 375 630A...

Page 30: ...s disconnect switches and branch sections designed to supply the evaporator and condenser pump power input IMPORTANT Generally the recommendations of IEC 60364 are accepted as compliance with the requ...

Page 31: ...IMPORTANT Before connection of the main power cables L1 L2 L3 on the terminal block it is imperative to check the correct order of the 3 phases before proceeding to the connection on then terminal blo...

Page 32: ...itches are indicated by a 1 8 4 3 Selection table of minimum and maximum wire sections 400V 3ph 50Hz option 150 30HXC Minimum wire section mm2 Wire type L m Maximum wire section mm2 Wire type L m 080...

Page 33: ...E Al 265 2 x 95 XLPE Cu 270 375 Circuit A 1 x 150 XLPE Cu 190 2 x 185 XLPE Al 270 2 x 120 XLPE Cu 280 200 Circuit B 1 x 50 XLPE Cu 160 1 x 120 XLPE Al 205 1 x 70 XLPE Cu 205 230 Circuit B 1 x 70 XLPE...

Page 34: ...u 190 2 x 240 XLPE Cu 295 Power supply wire section see diagram in chapter Electrical connection 8 4 6 Selection table of minimum and maximum wire sections 380V 3ph 60Hz option 61 30HXC Minimum wire s...

Page 35: ...PE Cu 190 2 x 185 XLPE Al 270 1 x 240 XLPE Cu 235 260 Circuit A 1 x 240 XLPE Cu 190 2 x 240 XLPE Al 280 2 x 150 XLPE Cu 290 285 Circuit A 1 x 240 XLPE Cu 190 2 x 240 XLPE Cu 295 310 Circuit A 1 x 185...

Page 36: ...any start up verify that the heat exchange fluid is compatible with the materials and the water circuit coating In case additives or other fluids than those recommended by Carrier are used ensure tha...

Page 37: ...second B Initialisation validation Release the button for between 1 and 5 seconds C Threshold control Press for the number of seconds that corresponds to the required setpoint pressing for 10 seconds...

Page 38: ...ator flow stopped to allow safe pressure equilibrium Special attention has to be given to the hydraulic design when option 152 is selected in order to maintain the condenser flow even when the 0 10V s...

Page 39: ...se a flooded evaporator The water circulates in the tubes and the refrigerant is on the outside in the shell One vessel is used to serve both refrigerant circuits There is a center tube sheet which se...

Page 40: ...oint on until the initialization the processor counts the total number of open and closed steps it has sent to each valve 10 4 Economizer Economizers are installed on 30HXC 190 285 and 375 The economi...

Page 41: ...um water side service pressure to 21 bar standard 10 bar Covers applications with a high water column condenser side typically high buildings 080 375 Reversed evaporator water connections 107 Evaporat...

Page 42: ...get the best performance from your HVAC unit improved cooling performance reduced power consumption prevention of accidental component failure prevention of major time consuming and costly interventio...

Page 43: ...rsunder normal operation The 30HXC metering device is designed to work properly under these conditions 1 Make sure that the circuit is running at a full load condition TocheckwhethercircuitAisfullyloa...

Page 44: ...sor 2 Manually force the operation of the oil solenoid valve in order to press the internal valve shutter onto its seat 3 Close the oil filter service valve Bleed pressure from the filter cavity throu...

Page 45: ...the bottom of its stroke If it is believed that the valve is not working properly contact your Carrier service department for further checks on output signals on EXV module wire connections continuity...

Page 46: ...Additional air handling units and accessories Preliminary equipment check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply...

Page 47: ...power company for assistance All incoming power voltage is within rated voltage range Check cooler water loop Water loop volume litres Calculated volume litres 3 25 litres nominal kW capacity for air...

Page 48: ...t Condenser water sensors Water valve type If installed To start the chiller WARNING Be sure that all service valves are open and all pumps are on before attempting to start this machine Once all chec...

Page 49: ......

Page 50: ...es order No 13050 03 2011 Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Printed in the European Union www eurovent certif...

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