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NOTE: Before this operation we recommend draining the circuit 

and disconnecting the pipes to be sure that the bolts are correctly 

and uniformly tightened.

9.5 - Frost protection

9.5.1 - Standard machine

If the chiller or the water piping is in an area where the ambient 

temperature can fall below 0°C it is recommended to add an 

antifreeze solution to protect the unit and the water piping to a 

temperature of 10 K below the lowest temperature likely to be 

reached at the installation site. Use only antifreeze solutions, 

approved for heat exchanger duty. If the system is not protected 

by an antifreeze solution and will not be used during the freezing 

weather conditions, draining of the cooler and outdoor piping is 

mandatory. Damage due to freezing is not covered by the warranty.

IMPORTANT: Depending on the climatic conditions in your area 

you must:

• 

Add ethylene glycol with an adequate concentration to protect 

the installation up to a temperature of 10 K below the lowest 

temperature likely to occur at the installation site.

• 

If  the  unit  is  not  used  for  an  extended  period,  it  is 

recommended to drain it, and as a safety precaution add 

ethylene  glycol  to  the  heat  exchanger,  using  the  water 

entering purge valve connection (a purge connection is 

available somewhere on the heat exchanger water box in 

case the machine is not perfectly level).

 

At the start of the next season, refill the unit with water 

and add an inhibitor.

• 

For the installation of auxiliary equipment, the installer 

must comply with basic regulations, especially for minimum 

and maximum flow rates, which must be between the values 

listed in the operating limit table (application data).

9.5.2 - Brine machine

30HXC brine applications below 0°C leaving brine temperature 

are not compatible with stopped situations where water flow is 

maintained in the evaporator and stopped in the condenser.

The water flow in the evaporator should preferably be stopped 

after unit shut down. If this is not possible, then the flow must be 

maintained in the condenser too. 

In all cases, it is recommended to maintain the water flow in the 

condenser few moments after the evaporator flow stopped to allow 

safe pressure equilibrium.

Special attention has to be given to the hydraulic design when 

option 152 is selected, in order to maintain the condenser flow 

even when the 0-10V signal asks for no-flow.

9.6 - Operation of two units in master/slave mode

The control of a master/slave assembly is in the entering water 

and does not require any additional sensors (standard configuration). 

It  can  also  be  located  in  the  leaving  water.  In  this  case  two 

additional sensors must be added on the common piping.
All parameters, required for the master/slave function must be 

configured using the Service Configuration menu. All remote 

controls of the master/slave assembly (start/stop, setpoint, load 

shedding etc.) are controlled by the unit configured as master and 

must only be applied to the master unit.
Each  unit  controls  its  own  water  pump.  If  there  is  only  one 

common pump, in cases with variable flow, isolation valves must 

be installed on each unit. They will be activated at the opening 

and closing by the control of each heat pump (in this case the 

valves are controlled using the dedicated water pump outputs). See 

the 30GX/HXC Pro-Dialog Plus Control IOM for a more detailed 

explanation.

30HXC with configuration: leaving water control

9.3.2 - Condenser water flow switch (30HXC)

The use of a condenser water flow switch is recommended. The 

flow switch is not supplied, and must be installed on site and 

connected in accordance with the wiring diagrams.

The condenser water flow rate must be set to 10 l/s.

9.4 - Evaporator and condenser for the 30HXC water 

box bolt tightening

The evaporator (and condenser) are of the shell and tube type 

with removable water boxes to facilitate cleaning. Re-tightening 

or tightening must be done in accordance with the illustration 

below.

Water box tightening sequence

Legend

1  Sequence 1: 1 2 3 4

 

Sequence 2: 5 6 7 8

 

Sequence 3: 9 10 11 12 

2  Tightening torque

 

Bolt size M16 - 171 - 210 Nm

1

2

Legend

Master unit

Slave unit

 

Control boxes of the master and slave units

 

Water inlet

 

Water outlet

 

Water pumps for each unit (included as standard for units with hydronic 

module)

 

Additional sensors for leaving water control, to be connected to channel 1 

of the slave boards of each master and slave unit

 

CCN communication bus

 

Connection of two additional sensors

Summary of Contents for 30HXC Series

Page 1: ...INSTALLATION OPERATION AND MAINTENANCE INSTRUCTIONS Screw Compressor Water Cooled Liquid Chillers 30HXC 080 375 Original instructions Nominal cooling capacity 30HXC 286 1300 kW 50 Hz 60Hz...

Page 2: ...nsing temperature options 150 150A 19 5 4 Physical data 30HXC option 61 380V 3ph 60Hz 20 5 5 Electrical data 30HXC option 61 21 5 6 Electrical data 30HXC option 61 with high condensing temperature opt...

Page 3: ...0 11 MAIN OPTIONS AND ACCESSORIES 41 11 1 Compressor suction valves option 92 42 11 2 Electric protection level of the 30HXC control boxes to IP44C option 20 42 11 3 Tropicalised control box for 30HXC...

Page 4: ...unit more than 15 Safety is only guaranteed if these instructions are carefully followed If this is not the case there is a risk of material deterioration and injuries to personnel Never cover any pro...

Page 5: ...r pressure The units are intended to be stored and operate in an environment where the ambient temperature must not be less than the lowest allowable temperature indicated on the nameplate See section...

Page 6: ...omplywiththeF GasDirectiveN 517 2014andanyother applicable local legislation 2 Ensure that the refrigerant is never released to the atmosphereduringinstallation maintenanceorequipment disposal 3 The d...

Page 7: ...for the system and the refrigerant type used must be within easy reach Do not siphon refrigerant Avoid contact with liquid refrigerant on the skin or splashing it into the eyes Use safety goggles Was...

Page 8: ...ATTENTION No part of the unit must be used as a walk way rack or support Periodically check and repair or if necessary replace any component or piping that shows signs of damage The refrigerant lines...

Page 9: ...rams During the installation test national regulations must be followed If no national regulation exists standard EN 378 can be used as a guide External visual installation checks Ensure that the mach...

Page 10: ...r to the certified dimensional drawings supplied with the unit when designing an installation 30HXC 080 30HXC 090 30HXC 100 30HXC 110 A D B 600 500 4 700 4 3 C E 3 3 F 1 2 Legend All dimensions are in...

Page 11: ...imensional drawings supplied with the unit when designing an installation 4 2 E 500 B 3 A C D 700 3 4 500 3 F 1 Legend All dimensions are in mm Evaporator Condenser Clearances required for operation a...

Page 12: ...nces for air flow as follows Top do not restrict in any way In case of multiple chillers up to four units the respective clearance between them should be increased from 1830 to 2000 mm for the side sp...

Page 13: ...nimum step capacity 19 19 21 19 21 19 17 19 21 21 14 14 14 14 10 10 10 Evaporator Shell and tube with internally finned copper tubes Net water volume l 50 50 58 69 65 65 75 75 88 88 126 155 170 170 19...

Page 14: ...io circuit A 3 02 3 13 2 79 2 99 2 96 2 79 2 99 Max starting current max current draw ratio circuit B 4 70 4 58 4 58 4 97 2 96 2 79 2 99 Max starting current reduced current start Un A std std std std...

Page 15: ...B A 161 189 189 235 350 377 469 Maximum starting current standard unit Un A 281 316 338 382 404 437 521 548 576 635 1255 1549 1603 1734 1737 1792 1969 Circuit A A 1094 1360 1415 1500 1387 1415 1500 Ci...

Page 16: ...cal to those of the standard 30HXC units The only difference is in the diameter of the incoming field wiring connection described in the chapter Recommended selection Refer to the dimensional drawings...

Page 17: ...19 21 19 17 19 21 21 14 14 14 14 10 10 10 Evaporator Shell and tube with internally finned copper tubes Net water volume l 50 50 58 69 65 65 75 75 88 88 126 155 170 170 191 208 208 Water connections V...

Page 18: ...87 1 91 Max starting current max current draw ratio circuit A 2 88 3 04 2 73 2 83 2 88 2 73 2 83 Max starting current max current draw ratio circuit B 4 45 4 46 4 46 4 66 2 88 2 73 2 83 Max starting c...

Page 19: ...2 24 Max starting current max current draw ratio circuit A 3 56 3 52 3 11 3 48 3 32 3 11 3 48 Max starting current max current draw ratio circuit B 5 66 5 23 5 23 5 96 3 32 3 11 3 48 Max starting curr...

Page 20: ...10 10 Evaporator Shell and tube with internally finned copper tubes Net water volume l 50 50 58 69 65 65 75 75 88 88 126 155 170 170 191 208 208 Water connections Victaulic connections Inlet outlet i...

Page 21: ...77 1 81 Max starting current max current draw ratio circuit A 2 67 2 81 2 54 2 63 2 67 2 54 2 63 Max starting current max current draw ratio circuit B 4 06 4 08 4 08 4 25 2 67 2 54 2 63 Max starting...

Page 22: ...std std std std std std std 1 62 1 64 1 57 1 68 1 47 1 42 1 51 Circuit A 1 96 2 01 1 85 2 01 1 93 1 85 2 01 Circuit B 2 29 2 04 2 04 2 52 1 93 1 85 2 01 Three phase short circuit holding current kA 2...

Page 23: ...n range allows the production of glycol water solution down to 10 C with ethylene glycol at 35 by weight or down to 7 C with propylene glycol at 30 by weight The precision of these amounts is critical...

Page 24: ...eration permitted but performances is not optimized Condenser entering water temperature C Condenser entering water temperature C Evaporator leaving water temperature C 50 48 44 20 15 13 D C 7 0 4 13...

Page 25: ...evaporator is equipped with heat insulation of 38 mm thick polyurethane foam Cooler pressure drop 30HXC low brine version Pure water flow rate l s Pressure drop kPa 0 01 0 1 1 10 100 1000 1 10 100 HXC...

Page 26: ...ing temperature 50 C at full load 4 For low evaporator leaving temperatures 4 C and 6 C order option 5 Legend A Standard unit operating at full load B Standard unit operating at reduced load C Units o...

Page 27: ...ary for stable operation and accurate temperature control It is often necessary to add a buffer water tank to the circuit in order to achieve the required volume The tank must itself be internally baf...

Page 28: ...ser pressure drop curve Pressure drop kPa Water flow rate l s Note The dotted part of the curves corresponds to the flow values only permitted for closed circuits Legend 1 30HXC 080 090 100 110 2 30HX...

Page 29: ...ble section see table Recommended wire sections 30HXC A B C D E F G H Standard Circuit A 310 375 400A 56 25 4 1492 6 314 1824 314 10 5 Circuit B 310 345 400A 56 25 4 1492 6 314 1824 314 10 5 375 630A...

Page 30: ...s disconnect switches and branch sections designed to supply the evaporator and condenser pump power input IMPORTANT Generally the recommendations of IEC 60364 are accepted as compliance with the requ...

Page 31: ...IMPORTANT Before connection of the main power cables L1 L2 L3 on the terminal block it is imperative to check the correct order of the 3 phases before proceeding to the connection on then terminal blo...

Page 32: ...itches are indicated by a 1 8 4 3 Selection table of minimum and maximum wire sections 400V 3ph 50Hz option 150 30HXC Minimum wire section mm2 Wire type L m Maximum wire section mm2 Wire type L m 080...

Page 33: ...E Al 265 2 x 95 XLPE Cu 270 375 Circuit A 1 x 150 XLPE Cu 190 2 x 185 XLPE Al 270 2 x 120 XLPE Cu 280 200 Circuit B 1 x 50 XLPE Cu 160 1 x 120 XLPE Al 205 1 x 70 XLPE Cu 205 230 Circuit B 1 x 70 XLPE...

Page 34: ...u 190 2 x 240 XLPE Cu 295 Power supply wire section see diagram in chapter Electrical connection 8 4 6 Selection table of minimum and maximum wire sections 380V 3ph 60Hz option 61 30HXC Minimum wire s...

Page 35: ...PE Cu 190 2 x 185 XLPE Al 270 1 x 240 XLPE Cu 235 260 Circuit A 1 x 240 XLPE Cu 190 2 x 240 XLPE Al 280 2 x 150 XLPE Cu 290 285 Circuit A 1 x 240 XLPE Cu 190 2 x 240 XLPE Cu 295 310 Circuit A 1 x 185...

Page 36: ...any start up verify that the heat exchange fluid is compatible with the materials and the water circuit coating In case additives or other fluids than those recommended by Carrier are used ensure tha...

Page 37: ...second B Initialisation validation Release the button for between 1 and 5 seconds C Threshold control Press for the number of seconds that corresponds to the required setpoint pressing for 10 seconds...

Page 38: ...ator flow stopped to allow safe pressure equilibrium Special attention has to be given to the hydraulic design when option 152 is selected in order to maintain the condenser flow even when the 0 10V s...

Page 39: ...se a flooded evaporator The water circulates in the tubes and the refrigerant is on the outside in the shell One vessel is used to serve both refrigerant circuits There is a center tube sheet which se...

Page 40: ...oint on until the initialization the processor counts the total number of open and closed steps it has sent to each valve 10 4 Economizer Economizers are installed on 30HXC 190 285 and 375 The economi...

Page 41: ...um water side service pressure to 21 bar standard 10 bar Covers applications with a high water column condenser side typically high buildings 080 375 Reversed evaporator water connections 107 Evaporat...

Page 42: ...get the best performance from your HVAC unit improved cooling performance reduced power consumption prevention of accidental component failure prevention of major time consuming and costly interventio...

Page 43: ...rsunder normal operation The 30HXC metering device is designed to work properly under these conditions 1 Make sure that the circuit is running at a full load condition TocheckwhethercircuitAisfullyloa...

Page 44: ...sor 2 Manually force the operation of the oil solenoid valve in order to press the internal valve shutter onto its seat 3 Close the oil filter service valve Bleed pressure from the filter cavity throu...

Page 45: ...the bottom of its stroke If it is believed that the valve is not working properly contact your Carrier service department for further checks on output signals on EXV module wire connections continuity...

Page 46: ...Additional air handling units and accessories Preliminary equipment check Is there any shipping damage If so where Will this damage prevent unit start up Unit is level in its installation Power supply...

Page 47: ...power company for assistance All incoming power voltage is within rated voltage range Check cooler water loop Water loop volume litres Calculated volume litres 3 25 litres nominal kW capacity for air...

Page 48: ...t Condenser water sensors Water valve type If installed To start the chiller WARNING Be sure that all service valves are open and all pumps are on before attempting to start this machine Once all chec...

Page 49: ......

Page 50: ...es order No 13050 03 2011 Manufacturer Carrier SCS Montluel France Manufacturer reserves the right to change any product specifications without notice Printed in the European Union www eurovent certif...

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