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MN99102  042015

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Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual

Figure 15  Two-line fuel system

Table 4 

Two-line fuel system maximum lengths for 3/8” 
and 1/2” OD copper tubing distribution. Use 
only for burners equipped with Suntec fuel 
units. See fuel unit data sheet for any other fuel 
unit.

Perform checkout procedures

Verify before starting burner:

  Should overheating or an emergency occur, immediately:

 

•  Shut off oil supply line valve.

 

•  Under some circumstances power should remain on for 
water pumps or blowers. Determine proper response before 
attempting start-up.

 

•  If burner fails ignition on several attempts, use burner 
blower to purge appliance chamber before restart.

Checklist

o

 

Burner/appliance installed per appliance instruction manual?

o

 

Burner nozzle and head positioning bar verified against Table 1, page 
3, or appliance manufacturer’s instructions?

o

 

Burner/appliance installed per all applicable codes?

o

 

Installation site has adequate combustion/ventilation air openings and 
vent system?

o

 

Fuel supply line in good condition and sized/designed correctly?

o

 

Oil tank has oil and oil line valves are open.

o

 

Wiring installed per burner/appliance instructions?

o

 

Burner, appliance and all components inspected and in good condition?

3.  Prepare Burner 

(continued)

Two-line fuel system requirements

See Figure 15 and Table 4. Use Table 4 only for burners equipped with 
Suntec fuel units. For burners using other fuel units, read the fuel unit 
manufacturer’s data sheet to determine maximum lengths and lifts.
The standard burner fuel unit is a single-stage, 3450-RPM oil pump. Use 
this fuel unit only on two-line oil systems that do not exceed the total 
tubing lengths allowed in Table 4 (for Suntec fule units only). For longer 
systems (or where lift exceeds 10 feet), replace the one-stage fuel unit 
with a two-stage unit.
Always size fuel lines using an oil flow rate based on the fuel unit gearset ca-
pacity, not the burner firing rate. See fuel unit data sheet for information.

  Install the fuel unit bypass plug when connecting to a two-line 

system. The plug is shipped in a bag attached to the fuel unit, 
along with a fuel unit data sheet.

Summary of Contents for 102CRD

Page 1: ...formation regarding operation of this burner The burner Instruction Manual is intended only for your service technician The burner and heat exchanger must be inspected and started at least annually by...

Page 2: ...pliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by the user and service technician To contact the se...

Page 3: ...ng GPH 0 50 to 3 00 2 00 to 3 50 3 00 to 4 50 Delavan Hollow 60 A Delavan Solid 60 B Hollow 70 A Solid 70 B Hago Hollow 60 H Solid 80 B Hollow 70 H Hago Semi solid 45 SS Monarch Hollow 60 NS Semi soli...

Page 4: ...ning sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of total for wood louvers...

Page 5: ...sary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show different chamber configur...

Page 6: ...a diameter at least as larger as the minimum width listed For steel cylinder chambers increase this dimension by from 1 to 4 inches 4 Wing walls are not recommended Corbels can be beneficial to heat...

Page 7: ...t flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct depth Adjust if nece...

Page 8: ...s are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in...

Page 9: ...ng from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install nozzle check el...

Page 10: ...retention ring clamp is firmly against the nozzle adapter shoulder Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring...

Page 11: ...15 20 0 20 0 20 0 1 25 1 70 2 2 15 2 60 4 0 4 75 2 3 20 2 3 65 5 5 4 5 80 3 25 3 70 5 10 5 100 4 5 70 4 100 6 45 6 100 6 100 5 100 8 65 7 100 6 7 100 9 100 8 100 11 100 10 102CRD 2 air cone B style a...

Page 12: ...d installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and potential seve...

Page 13: ...lation air openings and vent system o Fuel supply line in good condition and sized designed correctly o Oil tank has oil and oil line valves are open o Wiring installed per burner appliance instructio...

Page 14: ...ents a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance manufacturer...

Page 15: ...manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinity of the burn...

Page 16: ...21998S 102CRD 7 C Air Tube Combustion Head Assy 22004S 102CRD 9 C Air Tube Combustion Head Assy 21915S 102CRD 11 C Air Tube Combustion Head Assy 4 41000S 110V Ignitor 41000S0CAS 110V Ignitor on Basepl...

Page 17: ...arts continued ITEM PART NO DESCRIPTION 99FRD 100CRD 102CRD 17 70200S Universal Primary w Display 70200 48245S Model 48245 Primary w Smart Ignition 4020002S Model 40200 Primary 30 15 30 5020002S Model...

Page 18: ...time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to veri...

Page 19: ...MN99102 042015 19 Model 99FRD 102CRD EZ 66 Oil Burners Instruction Manual...

Page 20: ...ttempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating oil ASTM D396...

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