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MN99102  042015

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Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual

2.  Prepare Site • Assemble Burner • Mount Burner

Inspect/repair/replace vent system

  Do not install this burner unless you have verified the entire 

vent system and the appliance are in good condition and 
comply with all applicable codes. And ...

 

•  The vent and chimney must be sized and constructed in 
accordance with all applicable codes. 

 

•  Do not install or use an existing manual damper in the 
breeching (vent connector) or chimney.

 

•  Do not connect the appliance vent connector to a chimney 
or vent serving a fireplace, incinerator or solid-fuel-burning 
apparatus.

 

•  In a cold climate, do not vent into a masonry chimney that 
has one or more sides exposed to the outside. Install a listed 
stainless steel liner to vent the flue products.

 

•  A defective vent system could result in severe personal 
injury, death or substantial property damage.

Prepare vent/chimney

•  Secure all metal vent joints with screws, following the vent manufacturer’s 

instructions. Seal all joints in the vent system and chimney. Repair masonry 
chimney lining and repair all mortar joints as needed.

•  Install a barometric draft regulator in the vent piping if specified in the 

appliance manual. (The damper must be located in the same space as the 
appliance.)

•  Provide support for the vent piping. Do not rest the weight of any of the 

vent piping on the appliance flue outlet.

Table 2 

Minimum combustion/ventilation air openings

Combustion/ventilation air openings

Check appliance manual and applicable codes for required sizing/design/
placement of combustion/ventilation air openings. You can use the follow-
ing general guidelines, taken from NFPA 31, provided they meet all local 
requirements.

Louvers/screens

•  Air opening sizes are always given in free area. This means after deduction 

for louver obstruction. If you can’t find the louver reduction for the grilles 
used, assume free area is 20% of total for wood louvers, or 60% of total 
for metal louvers.

•  Screens can be no finer than ¼-inch mesh, and must be accessible for 

cleaning.

Residential installations

Unconfined spaces (at least 7,000 cubic feet per GPH)
•  An unconfined space means a room with at least 7,000 cubic feet volume 

for each GPH input (or 50 cubic feet per MBH) of all appliances in the room. 
Example: For each 1 GPH oil input, the room must have 7,000 cubic feet 
(875 square feet with an 8-foot ceiling height.)

•  Open  basements  and  crawl  spaces  are  usually  large  enough,  and  will 

generally allow enough air infiltration so special provisions will seldom be 
required.

•  If the building is tightly constructed, you will have to provide outside air 

openings into the building. The total free area of the openings must be 

at least 1 square inch per 5,000 Btuh (28 square inches per GPH) of all 
appliances in the space.

• 

See Table 2 for summary

.

Confined spaces (less than 7,000 cubic feet per GPH)

•  Air taken from inside building only —

•  Provide two openings — one near floor, the other near ceiling. Provide free 

area of 140 square inches per GPH input. If building is tightly constructed, 
provide air opening(s) into building providing 30 square inches per GPH as 
well.

•  Air taken from outside —

•  Direct through outside wall or vertical ducts: Provide two openings — one 

near floor, the other near ceiling. Provide free area of 35 square inches per 
GPH input.

•  Through horizontal ducts: Provide two openings — one near floor, the other 

near ceiling. Provide free area of 70 square inches per GPH input.

•  Ventilation air from inside/combustion air from outside

•  Size openings to interior to provide 140 square inches free area per GPH 

input. Size outside air duct to provide 28 square inches free area per 
GPH.

•  See Table 2 for summary.

Summary of Contents for 102CRD

Page 1: ...formation regarding operation of this burner The burner Instruction Manual is intended only for your service technician The burner and heat exchanger must be inspected and started at least annually by...

Page 2: ...pliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by the user and service technician To contact the se...

Page 3: ...ng GPH 0 50 to 3 00 2 00 to 3 50 3 00 to 4 50 Delavan Hollow 60 A Delavan Solid 60 B Hollow 70 A Solid 70 B Hago Hollow 60 H Solid 80 B Hollow 70 H Hago Semi solid 45 SS Monarch Hollow 60 NS Semi soli...

Page 4: ...ning sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of total for wood louvers...

Page 5: ...sary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show different chamber configur...

Page 6: ...a diameter at least as larger as the minimum width listed For steel cylinder chambers increase this dimension by from 1 to 4 inches 4 Wing walls are not recommended Corbels can be beneficial to heat...

Page 7: ...t flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct depth Adjust if nece...

Page 8: ...s are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in...

Page 9: ...ng from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install nozzle check el...

Page 10: ...retention ring clamp is firmly against the nozzle adapter shoulder Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring...

Page 11: ...15 20 0 20 0 20 0 1 25 1 70 2 2 15 2 60 4 0 4 75 2 3 20 2 3 65 5 5 4 5 80 3 25 3 70 5 10 5 100 4 5 70 4 100 6 45 6 100 6 100 5 100 8 65 7 100 6 7 100 9 100 8 100 11 100 10 102CRD 2 air cone B style a...

Page 12: ...d installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and potential seve...

Page 13: ...lation air openings and vent system o Fuel supply line in good condition and sized designed correctly o Oil tank has oil and oil line valves are open o Wiring installed per burner appliance instructio...

Page 14: ...ents a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance manufacturer...

Page 15: ...manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinity of the burn...

Page 16: ...21998S 102CRD 7 C Air Tube Combustion Head Assy 22004S 102CRD 9 C Air Tube Combustion Head Assy 21915S 102CRD 11 C Air Tube Combustion Head Assy 4 41000S 110V Ignitor 41000S0CAS 110V Ignitor on Basepl...

Page 17: ...arts continued ITEM PART NO DESCRIPTION 99FRD 100CRD 102CRD 17 70200S Universal Primary w Display 70200 48245S Model 48245 Primary w Smart Ignition 4020002S Model 40200 Primary 30 15 30 5020002S Model...

Page 18: ...time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to veri...

Page 19: ...MN99102 042015 19 Model 99FRD 102CRD EZ 66 Oil Burners Instruction Manual...

Page 20: ...ttempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating oil ASTM D396...

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