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MN99102  042015

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Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual

2.  Prepare Site • Assemble Burner • Mount Burner 

(continued)

Attach air tube to housing

1.  See Figure  4. Remove air tube locking screws on the front of the burner 

chassis.

2.  Open ignitor cover plate by loosening the hold-down tabs and swinging 

them away.

3.  Spread the housing slightly using a flat screwdriver between the two 

halves of the housing on top at the air tube collar.

4.  Insert the air tube into the housing, make sure the tube is inserted 

completely, butting against the air tube collar legde. If necessary, tap 
on the end of the air tube with a block of wood until properly seated.

5.  When using 99FRD/EZ-66 wrapped-shield air tube or 102 CRD “B” 

style air tube, locate the drip hole in the air cone. Rotate the air tube 
so the drip hole is at the bottom before pressing into place.

6.  Replace and tighten airt tube locking screws.

Figure 4  Attaching air tube to burner chassis

Mount burner in appliance

Welded flange-mounted burner

1.  Place gasket over burner air tube and insert burner into appliance 

opening. Secure in place with hardware supplied with appliance.

  Universal flange or pedestal mount — these insertion methods 

are intended only for negative overfire pressure. For pressur-
ized firing, you must obtain a burner with a welded flange, 
designed for use with the specific appliance. Failure to comply 
could result in severe personal injury, death or substantial 
property damage.

Universal flange-mounted burner

1.  Place gasket over burner air tube.

2.  Insert burner into appliance.
3.  Verify burner is seated level and straight. Adjust flange slightly if neces-

sary.

4.  Secure flange to appliance with hardware supplied with appliance.

Pedestal-mounted burner

1.  Assemble pedestal to the bottom of the burner by tightening the two 

¼-20 slotted cap screws against the front feet of the housing. See 
Figure 5. Install the four adjusting legs (3/8-16 x 3” hex-head cap 
screws).

2.  Adjust the pedestal legs so the air tube is level and the center of the 

tube is at the same height as the center of the appliance opening.

3.  Tighten the pedestal leg jam nuts to lock legs in place.
4.  Insert the burner/air tube into the appliance opening until pen/pencil 

line is even with appliance front (so end of air tube is flush with, or 
slightly short of, the inside of the chamber).

5.  Seal the space around the air tube with furnace cement or equivalent 

(Figure 6).

Figure 6  Seal opening around burner air tube when 

pedestal mounting (burner shown with tube 
attached to housing and installed)

Figure 5  Attaching burner to pedestal (when used)

Summary of Contents for 102CRD

Page 1: ...formation regarding operation of this burner The burner Instruction Manual is intended only for your service technician The burner and heat exchanger must be inspected and started at least annually by...

Page 2: ...pliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by the user and service technician To contact the se...

Page 3: ...ng GPH 0 50 to 3 00 2 00 to 3 50 3 00 to 4 50 Delavan Hollow 60 A Delavan Solid 60 B Hollow 70 A Solid 70 B Hago Hollow 60 H Solid 80 B Hollow 70 H Hago Semi solid 45 SS Monarch Hollow 60 NS Semi soli...

Page 4: ...ning sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of total for wood louvers...

Page 5: ...sary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show different chamber configur...

Page 6: ...a diameter at least as larger as the minimum width listed For steel cylinder chambers increase this dimension by from 1 to 4 inches 4 Wing walls are not recommended Corbels can be beneficial to heat...

Page 7: ...t flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct depth Adjust if nece...

Page 8: ...s are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in...

Page 9: ...ng from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install nozzle check el...

Page 10: ...retention ring clamp is firmly against the nozzle adapter shoulder Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring...

Page 11: ...15 20 0 20 0 20 0 1 25 1 70 2 2 15 2 60 4 0 4 75 2 3 20 2 3 65 5 5 4 5 80 3 25 3 70 5 10 5 100 4 5 70 4 100 6 45 6 100 6 100 5 100 8 65 7 100 6 7 100 9 100 8 100 11 100 10 102CRD 2 air cone B style a...

Page 12: ...d installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and potential seve...

Page 13: ...lation air openings and vent system o Fuel supply line in good condition and sized designed correctly o Oil tank has oil and oil line valves are open o Wiring installed per burner appliance instructio...

Page 14: ...ents a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance manufacturer...

Page 15: ...manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinity of the burn...

Page 16: ...21998S 102CRD 7 C Air Tube Combustion Head Assy 22004S 102CRD 9 C Air Tube Combustion Head Assy 21915S 102CRD 11 C Air Tube Combustion Head Assy 4 41000S 110V Ignitor 41000S0CAS 110V Ignitor on Basepl...

Page 17: ...arts continued ITEM PART NO DESCRIPTION 99FRD 100CRD 102CRD 17 70200S Universal Primary w Display 70200 48245S Model 48245 Primary w Smart Ignition 4020002S Model 40200 Primary 30 15 30 5020002S Model...

Page 18: ...time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to veri...

Page 19: ...MN99102 042015 19 Model 99FRD 102CRD EZ 66 Oil Burners Instruction Manual...

Page 20: ...ttempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating oil ASTM D396...

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