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MN99102  042015

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Model 99FRD, 102CRD & EZ-66 Oil Burners — Instruction Manual

3.  Prepare Burner

Removing/installing head assembly

  Use care when handling burner components after the burner 

has been firing. Components can be hot and could cause 
severe personal injury.

You will need to remove the combustion head assembly for inspection of 
the assembly, replacement of the oil nozzle or adjustment of electrodes. 
To remove the assembly:
1.  Loosen, and then rotate the two screw clamps securing the ignitor in 

place. Swing the ignitor plate open.

2.  See Figure 7. Remove the blower shield by loosening the retaining 

screw on its front edge if needed for easier removal or insertion of the 
combustion head assembly.

3.  Unscrew the oil line fitting and thumb nut at the burner housing.
4.  Pull the threaded end of the oil tube into the blower housing.
5.  See  Figure  7.  Rotate  the  combustion  head  assembly  180°  so  the 

electrodes are upside down. This places the electrode insulators out 
of the way for easy removal.

6.  Remove the combustion head assembly by pulling the assembly up 

and out of the housing.

7.  Handle the assembly with care to avoid bending/moving the electrodes, 

or damaging the electrode ceramic insulators.

8.  Inspect the gasket on the bottom of the ignitor plate. The gasket prevents 

air from escaping from the housing. Replace the gasket if not in good 
condition.

9.  Inspect the ignitor contact clips. Clean or replace if necessary to ensure 

reliable contact with the electrodes.

Install nozzle/check electrodes

1.  Loosen the clamp screw on the retention ring assembly (see Figure 10, 

page 10). Slide the retention ring assembly off of the nozzle adapter. 
Then loosen electrodes to rotate out of the way.

2.  Install  and  tighten  the  nozzle  shown  in Table  1,  page  3,  for  retrofit 

applications. Install the nozzle given in the appliance manual when 
application information for the 99FRD, EZ-66 and 102CRD oil burner 
is given.

3.  Hold the nozzle adapter securely when removing or replacing the nozzle 

(Figure 9). Take care not to damage the electrode insulators or to bend 
the electrodes in the process.

To replace the combustion head assembly, reverse the sequence.
•  Remember  to  put  the  assembly  in  upside  down,  so  the  electrode 

insulators are out of the way. Remove, then replace, the blower shield 
if necessary for easier removal/insertion of the assembly.

•  See Figure 8. For 99FRD or EZ-66  burners, you will have to lift the 

end of the assembly to guide it through the throttle at the end of the 
air tube. DO NOT FORCE.

  Use care when tightening the oil line fitting to oil tube extension. 

Tighten securely, but do not cross-thread or over-tighten.

Figure 8  Inserting combustion head assembly

Figure 7  Removing/inserting combustion head assembly

Figure 9  Carefully support the nozzle adapter when 

installing or removing nozzle

Summary of Contents for 102CRD

Page 1: ...formation regarding operation of this burner The burner Instruction Manual is intended only for your service technician The burner and heat exchanger must be inspected and started at least annually by...

Page 2: ...pliance per this manual and the appliance instructions see User s information To keep this manual at or near the burner appliance for ready ac cess by the user and service technician To contact the se...

Page 3: ...ng GPH 0 50 to 3 00 2 00 to 3 50 3 00 to 4 50 Delavan Hollow 60 A Delavan Solid 60 B Hollow 70 A Solid 70 B Hago Hollow 60 H Solid 80 B Hollow 70 H Hago Semi solid 45 SS Monarch Hollow 60 NS Semi soli...

Page 4: ...ning sizes are always given in free area This means after deduction for louver obstruction If you can t find the louver reduction for the grilles used assume free area is 20 of total for wood louvers...

Page 5: ...sary clearances to combustible construction including the correct design of thimbles and insulation where penetrating combustible walls Illustrations A to F in Figure 1 show different chamber configur...

Page 6: ...a diameter at least as larger as the minimum width listed For steel cylinder chambers increase this dimension by from 1 to 4 inches 4 Wing walls are not recommended Corbels can be beneficial to heat...

Page 7: ...t flange if needed 7 The end of the air tube should be flush or almost flush with the inside of the combustion chamber wall 8 Verify the air tube is level and inserted the correct depth Adjust if nece...

Page 8: ...s are intended only for negative overfire pressure For pressur ized firing you must obtain a burner with a welded flange designed for use with the specific appliance Failure to comply could result in...

Page 9: ...ng from the housing Replace the gasket if not in good condition 9 Inspect the ignitor contact clips Clean or replace if necessary to ensure reliable contact with the electrodes Install nozzle check el...

Page 10: ...retention ring clamp is firmly against the nozzle adapter shoulder Set initial burner air settings Combustion head 1 The combustion head adjusting slide controls the spacing between the retention ring...

Page 11: ...15 20 0 20 0 20 0 1 25 1 70 2 2 15 2 60 4 0 4 75 2 3 20 2 3 65 5 5 4 5 80 3 25 3 70 5 10 5 100 4 5 70 4 100 6 45 6 100 6 100 5 100 8 65 7 100 6 7 100 9 100 8 100 11 100 10 102CRD 2 air cone B style a...

Page 12: ...d installed and that the fuel flow is unob structed the oil tank is clean and only 1 or 2 heating oil are supplied Failure to supply a reliable oil flow could result in loss of heat and potential seve...

Page 13: ...lation air openings and vent system o Fuel supply line in good condition and sized designed correctly o Oil tank has oil and oil line valves are open o Wiring installed per burner appliance instructio...

Page 14: ...ents a Check smoke It should be zero on the Bacharach scale b Set the appliance flue damper or barometric draft regulator so the draft or pressure in the vent complies with the appliance manufacturer...

Page 15: ...manual with the user Verify the user is aware of all procedures specified in the manuals Verify user will not store or use combustible liquids or materials or contaminants in the vicinity of the burn...

Page 16: ...21998S 102CRD 7 C Air Tube Combustion Head Assy 22004S 102CRD 9 C Air Tube Combustion Head Assy 21915S 102CRD 11 C Air Tube Combustion Head Assy 4 41000S 110V Ignitor 41000S0CAS 110V Ignitor on Basepl...

Page 17: ...arts continued ITEM PART NO DESCRIPTION 99FRD 100CRD 102CRD 17 70200S Universal Primary w Display 70200 48245S Model 48245 Primary w Smart Ignition 4020002S Model 40200 Primary 30 15 30 5020002S Model...

Page 18: ...time you replace a component or disassemble any part of the burner for service maintenance perform a complete operational test after reassembly to verify the burner operates correctly Failure to veri...

Page 19: ...MN99102 042015 19 Model 99FRD 102CRD EZ 66 Oil Burners Instruction Manual...

Page 20: ...ttempt to use gasoline as a fuel for this burner as it is more combustible and could result in a serious explosion Never attempt to burn refuse or use any fuel other than 1 or 2 heating oil ASTM D396...

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