Riello RS 160/EV O2 BLU Installation, Use And Maintenance Instructions Download Page 1

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Installation, use and maintenance instructions

20156417 (4) - 12/2020

Forced draught gas burners

Modulating operation

CODE

MODEL

TYPE

20158956

RS 160/EV O

BLU

843T2

20172156

RS 160/EV O

BLU

843T2

20172159

RS 200/EV O

BLU

1106T2

20156077

RS 200/EV O

BLU

1106T2

Summary of Contents for RS 160/EV O2 BLU

Page 1: ...e instructions 20156417 4 12 2020 Forced draught gas burners Modulating operation CODE MODEL TYPE 20158956 RS 160 EV O2 BLU 843T2 20172156 RS 160 EV O2 BLU 843T2 20172159 RS 200 EV O2 BLU 1106T2 20156...

Page 2: ...Translation of the original instructions...

Page 3: ...tings cable lengths and cross sectional areas 16 4 14 Oxygen sensor QGO20 optional 17 4 14 1 Technical data QGO20 18 5 Installation 19 5 1 Notes on safety for the installation 19 5 2 Handling 19 5 3 P...

Page 4: ...opping of the burner 34 6 10 Final checks with burner operating 34 6 11 Description of O2 trim control optional 35 6 11 1 Operating principle of O2 trim control 35 7 Maintenance 36 7 1 Notes on safety...

Page 5: ...nd according to the European Directives GAR 2016 426 EU Gas Devices Regulation MD 2006 42 CE Machine Directive LVD 2014 35 EU Low Voltage Directive EMC 2014 30 EU Electromagnetic Compatibility Such pr...

Page 6: ...ied out correctly may cause damage to the ma chine and or injury to people DANGER DANGER LIVE COMPONENTS This symbol indicates operations which if not car ried out correctly lead to electric shocks wi...

Page 7: ...f damage to things or injury to people if such damage injury was due to any of the following causes incorrect installation start up use and maintenance of the burner improper incorrect or unreasonable...

Page 8: ...ce Only those parts envisaged by the manufacturer can be replaced 3 2 Personnel training The user is the person body or company that has acquired the machine and intends to use it for the specific pur...

Page 9: ...50 60Hz 110V 50 60Hz Heavy oil E Electronic cam EV Electronic cam and variable speed with Inverter M Mechanical cam P Proportional air gas valve S L LS N Head TC Standard head TL Long head Emission C...

Page 10: ...P FR I2Er II2Er3P AT BG CH CZ DK EE ES FI GB GR HU IE IS IT LT LV NO PT RO SE SI SK TR I2H II2H3B P II2H3P Model RS 160 EV O2 BLU RS 200 EV O2 BLU Output 1 Max kW Mcal h 930 1860 800 1600 1380 2400 1...

Page 11: ...4 7 Burner equipment The burner is supplied complete with Gas train flange No 1 Gasket for gas train flange No 1 Thermal insulation screen No 1 Screws M10 x 40 to fix the flange No 4 Screws M16 x 50...

Page 12: ...s or ovens with combustion chambers of very different di mensions compared to those shown in the diagram of Fig 3 pre liminary checks are recommended CAUTION The firing rate Fig 2 of the model RS 200...

Page 13: ...it is necessary to reduce the output of the burner The reduction in output is accompanied by a reduction in the combustion chamber pressure Qr reduced output H1r reduced pressure Example 5 reduction...

Page 14: ...ential operating type 20 Slide bars for opening the burner and inspecting the com bustion head 21 Gas pressure test point and head fixing screw 22 Air pressure socket 23 Terminals for shielding of the...

Page 15: ...must also be followed avoid conditions that can favour the development of conden sate and humidity Otherwise before switching on again make sure that the entire control box is perfectly dry Static cha...

Page 16: ...rnal 6 3 AT Main fuse of perm network external Max 16 AT Undervoltage Safety switch off from operating position to mains voltage Restart when mains voltage picks up AC 186 V AC 188 V Oil pump magnetic...

Page 17: ...supply of the actuator is switched off The housing cover may only be removed for short periods of time for wiring or when making the addressing In similar cas es make sure that dust or dirt does not...

Page 18: ...e lengths 10 m fino a QGO20 Cross sectional areas Refer to description of QGO20 Analog inputs Air temperature detector Pt1000 LG Ni1000 Flue gas temperature Pt1000 LG Ni1000 QGO20 Refer to data sheet...

Page 19: ...ning the inlet and outlet allow the sensor to cool down for at least 1 hour Mount the sensor such that the connecting part head to flange is free so that the exchange of air is ensured Otherwise measu...

Page 20: ...e gas velocity only with AGO20 1 10 m s Fuel type Fuel oil EL or Natural gas H Measuring range 0 2 20 9 O2 Permissible cable length Max 100 m Wire diameter 10 m Power supply lines Net cable Cable diam...

Page 21: ...e free from hazardous mixes e g chloride fluoride halo gen if present it is highly recommended to carry out cleaning and maintenance more frequently WARNING The handling operations for the burner can...

Page 22: ...others With the kit this second group of tubes is substituted so that all the tubes are the same After assembling the kit check its efficiency by measuring the flue gases and CO 5 5 2 Boring the boil...

Page 23: ...water cooled frontal a refractory cover is not necessary 11 12 Fig 16 unless expressly requested by the boiler manufacturer 5 6 Positioning probe electrode If in the previous check the position of the...

Page 24: ...nect the probe and electrode leads then unthread the burner completely from the guides Once this operation has been carried out fix the flange 9 to the boiler plate interposing the insulating gasket 8...

Page 25: ...tting Central air R3 adjustment Loosen the 2 screws 1 and rotate the ring nut 2 until the notch you have found corresponds with the screw 1 Block the 2 screws 1 Example burner output 2000 kW According...

Page 26: ...trode cables then slide the burner as far as the pipe coupling burner in the position shown in Fig 19 connect the socket of the maximum gas pressure switch refit the screws 2 on the guides 3 fix the b...

Page 27: ...ontrol is compulsory for burners with maximum outputs over 1200 kW 9 Gasket for flanged versions only 10 Pressure adjuster 11 Train burner adaptor supplied separately P2 Upstream pressure of valves ad...

Page 28: ...mpanying instructions for the adjustment of the gas train DANGER Disconnect the electrical power using the main system switch Check that there are no gas leaks Beware of train movements danger of crus...

Page 29: ...mbustion chamber 3 0 mbar 23 3 3 0 20 3 mbar A maximum output of 2100 kW shown in Tab O corresponds to 20 3 mbar pressure column 1 This value serves as a rough guide the effective output must be measu...

Page 30: ...burner has been type approved for intermittent use This means they should compulsorily be stopped at least once every 24 hours to enable the control box to per form checks of its own start up efficie...

Page 31: ...re is a distance of about 2 mm from the disc plate 2 Key Fig 28 1 Rpm sensor 2 Disc 3 Screw 4 Scale 5 11 5 Inverter connection WARNING It is very important to shield the motor cable 1 as shown in Fig...

Page 32: ...rac teristics label Bleed the air from the piping of the gas train connecting a plastic tube to the pressure test point 1 Fig 26 of the mini mum gas pressure switch Take the vent tube outside the buil...

Page 33: ...gnitions 10 ts safety time sec Example for gas G 20 9 45 kWh Sm3 ignition output 150 kW corresponding to 15 87 Sm3 h After 10 ignitions with lockout the delivery indicated on the meter must be equal t...

Page 34: ...f the pressure gauge is shown in Fig 31 The standard configuration is that with the air pressure switch connected in absolute mode Note the presence of a T connec tion not supplied In certain applicat...

Page 35: ...educes the output as far as the MIN value The burner switches off when the request for heat is lower than the heat supplied by the burner at MIN output The thermostat pressure switch TL opens and the...

Page 36: ...rating Tab P Open the thermostat pressure switch TL Open the thermostat pressure switch TS The burner must stop Turn the gas maximum pressure switch knob to the mini mum end of scale position Turn the...

Page 37: ...positions of these actuators are cal culated from some other load point on the ratio control curves Hence due to the parameterized ratio control curves the air reg ulating actuators are in a fixed re...

Page 38: ...dicators that are activated when the electrical supply arrives 7 2 3 Checking and cleaning Combustion The optimum calibration of the burner requires an analysis of the flue gases Significant differenc...

Page 39: ...ing the air and gas pressure on the combustion head To carry out this operation a pressure gauge must be used to measure the air and gas pressure at the combustion head as shown in Fig 37 7 2 6 Safety...

Page 40: ...up to approximately 100 mm from the pipe coupling reconnect the cables and slide in the burner until it comes to a stop connect the plug of the servomotor 7 and tighten the grom met 8 connect the soc...

Page 41: ...t variable speed drive A Appendix Accessories Burner Thickness mm Code RS 160 200 EV O2 BLU 135 3000722 Burner Code RS 160 200 EV O2 BLU 3010094 Burner Type dB A Code RS 160 200 EV O2 BLU C4 5 10 3010...

Page 42: ...nd transformer AGG5 Gas trains in compliance with EN 676 Please refer to manual Burner Code RS 160 200 EV O2 BLU 20045187 Burner Code RS 160 200 EV O2 BLU 3010377 Burner Code RS 160 200 EV O2 BLU 2004...

Page 43: ...6 Operational layout LMV52 7 Operational layout LMV52 8 Operational layout LMV52 9 Operational layout LMV52 10 Operational layout LMV52 11 Electrical connection set by installer 11B Electrical connect...

Page 44: ...5 5 5 0 A 9 5 2 9 9 3 5 73 7 9 9 3 6 0 6 9 7 6 6 6 0 6 6 6 3 0 9 5 6 6 6 7 7 6 4 4 1 1 5 B 65 65 6 5 6 5 2 B 7 6 2 7 3 8 9 B 667 9 667 C 5 6 B 4 D 4 B 7 7 4 75 7 3 B 7 3 6 7 B 7 7 7 7 B 76 7 76 76 76...

Page 45: ...5 5 5 0 A 9 5 2 9 9 3 5 73 7 9 9 3 6 0 6 9 7 6 6 6 0 6 6 6 3 0 9 5 6 6 6 7 7 6 4 4 1 1 5 B 65 65 6 5 6 5 2 B 7 6 2 7 3 8 9 B 667 9 667 C 5 6 B 4 D 4 B 7 7 4 75 7 3 B 7 3 6 7 B 7 7 7 7 B 76 7 76 76 76...

Page 46: ...20156417 44 GB Appendix Electrical panel layout 0 0 0 1 2 3 2 3 2 4 2 5 2 2 2 2 2 32 3 2 62 6 6 3 2 2 4 2...

Page 47: ...45 20156417 GB Appendix Electrical panel layout...

Page 48: ...20156417 46 GB Appendix Electrical panel layout...

Page 49: ...47 20156417 GB Appendix Electrical panel layout...

Page 50: ...20156417 48 GB Appendix Electrical panel layout 0 0 1 0 1 0 0 2 2 2 3 2 4 2 2 2 2 2 2 2 52 5 5 2 2 3 2...

Page 51: ...49 20156417 GB Appendix Electrical panel layout 0 1 0 1 0 2 0 3 0 0 0 0 0 10 1 0 40 4 4 1 0 0 2 0 5...

Page 52: ...20156417 50 GB Appendix Electrical panel layout 0 12 34 5 5 5 5 5 6 6 6 7 6 6 6 6 6 6 6 6 6 6 6 7 6 0 0 34 34 3 0 12 3 0 12 3 0 12...

Page 53: ...51 20156417 GB Appendix Electrical panel layout 01 2 34 5 5 5 5 5 6 6 6 7 6 6 6 6 6 6 6 6 6 6 6 7 6 01 01 0 2 34 0 2 34 0 2 34 2 2...

Page 54: ...Appendix Electrical panel layout 0 1 10 2 2 03 4 5 03 6 6 6 6 6 6 7 7 6 8 6 8 9 6 9 6 5 5 6 8 6 8 9 6 9 6 5 5 6 8 6 8 9 6 5 9 5 6 8 6 8 9 5 9 5 6 8 9 5 0 0 0 0 2 0 0 0 0 0 0 0 0 0 0 0 2 0 0 0 9 9 7 9...

Page 55: ...53 20156417 GB Appendix Electrical panel layout 0 1 0 2 3 2 3 4 4 5 5 6 6 7 6 7 8 6 6 7 6 7 7 6 6 6 6 6 16 1 1 6 6 7 8 6 7...

Page 56: ...20156417 54 GB Appendix Electrical panel layout 0 1 1 1 1 1 2 2 2 0 2 2 2 2 2 2 2 2 2 2 2 0 2 3...

Page 57: ...Inverter H1 Green indicator POWER ON H2 Green indicator FUEL ON ION Ionisation probe MV Fan motor K2 K2 relay free contact VSD LOCK OUT K3 K3 relay free contact BURNER LOCK OUT K6 K6 relay free contac...

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Page 60: ...Subject to modifications RIELLO S p A I 37045 Legnago VR Tel 39 0442 630111 http www riello it http www riello com...

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