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CHAPTER 13 TROUBLESHOOTING

COPYRIGHT© 2002 CANON INC.

2000

CANON iR1600/iR2000/iR1610/iR2010 SERIES REV.0 MAR. 2002

13-13

2.3.4 When Replacing the Image Processor PCB

a.Before Starting the Work

1) If the machine is equipped with fax functions, print out a one-touch dial/speed dial/

group address list and communications control report.

2) If the machine is equipped with fax functions, print out all transmission/reception im-

ages.

3) Generate a counter report by making the following selections in service mode: #10

REPORT>COUNTER REPORT.
The couther report provides a user data list, changes made to the default settings of
the system data list, and system dump list.

4) Turn off the power switch, and disconnect the jumper plug (JP1/JP201) from the im-

age processor PCB.

5) If the machine is equipped with a non-fax function and an expansion memory, remove

the memory from the image processor PCB.
If the machine is equipped with a fax function and an expansion memory, turn OFF
the jumper plug (JP2) on the image processor PCB and then remove the memory.

6) Remove the ROM DIMM.
7) Remove the screw, and detach the counter PCB [1].

When the jumper plug (JP1/JP201) is removed, all data stored in the con-
trol memory will be lost. Be sure to check that the control data has been
printed before removing the plug.
The data in the control memory includes the following:
user data : data set by the user by pressing the Additional function key in
the control panel.
service mode data : service mode settings data
control data : communications control record; of previous 40 communica-

tions; system dump record

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Summary of Contents for iR2000 Series

Page 1: ...iR1600 iR2000 iR1610 iR2010 SERIES REVISION 0 MAR 2002 COPYRIGHT 2002 CANON INC CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 PRINTED IN JAPAN IMPRIME AU JAPON FY8 13HS 000 ...

Page 2: ... manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyright l...

Page 3: ...of a service mode Indicates an item of reference assisting the understanding of the topic in ques tion REF Indicates an item intended to provide notes assisting the understanding of the topic in question Memo Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item prohibiting disassembly to avoid electric shocks or prob lems Indicates an item requirin...

Page 4: ...r 4 Laser Exposure System principles of operation of the image formation sys tem timing of operation disassembly assembly Chapter 5 Image formation system standards adjustments troubleshooting tables Chapter 6 Pickup Feeding System principles of operation of the pickup feeding sys tem timing of operation disassembly assembly and adjustment Chapter 7 Fixing System principles of operation of the fix...

Page 5: ...improvement and major changes will be communicated in the form of Service Information bulletins All service persons are expected to go through the contents of this Service Manual and Service Information bulletins and have a good understanding of the machine readying themselves to promptly respond to the needs of the field i e identifying and correcting faults ...

Page 6: ... level is High is expressed as being 1 while a single whose level is Low is expressed as being 0 the level of voltage how ever varies from circuit to circuit The machine uses CPUs whose internal mechanisms cannot be checked in the field and therefore are not explained In addition the machine s PCBs are not intended for repairs at the user s and therefore are explained by means of block diagrams tw...

Page 7: ...a good understanding of the difference from model to model before referring to this manual The notation indicates that the item in question is available 1 Fax function not supported Model iR1600 iR2000 iR1610F iR2010F ADF function Fax function 1 1 Cassette Type 1 cassette 2 cassette 1 cassette 2 cassette Copying speed cpm at Direct 16cpm LTR 20cpm LTR 16cpm LTR 20cpm LTR Printer function ...

Page 8: ... machine may be configured as follows with its accessories except the printer fax device F1 F2 1 ADF J1 iR1600 iR2000 only 2 Finisher L1 if PDL output requires hard disk 3 Inner 2 Way Tray B1 4 1 Cassette Unit F1 16cpm model only 5 2 Cassette Unit G1 20cpm model only 6 3 Cassette Unit H1 16cpm model only 7 Card Reader E1 2 1 6 5 3 4 7 ...

Page 9: ... with the following accessory boards Printer accessories F3 1 Printer Board N1 2 Ethernet Network Interface Adapter iN E5 3 Hard Disk HD 65 4 Flash ROM Module FR 65 5 PS Module B1 Printer Board Ethernet Board Centronics interface or USB interface Hard Disk LAN interface Internal interface External interface 3 2 1 4 Flash ROM 4 PS Module 5 ...

Page 10: ...TRODUCTION Fax accessories iR1610F iR2010F only F4 1 G3 FAX BAORD 1 2 G3 FAX EXPANSION KIT B1 2 1 Standard iR1610F iR2010F 2 iR1610F iR2010F 120V only 1 G3 FAX BOARD 2 G3 FAX EXPANSION KIT B1 Modular PCB NCU PCB G3 multi port PCB NCU PCB 2 line Modular PCB PSTN Internal interface External interface ...

Page 11: ...r function is in use the data being processed can be lost Check to be sure that the online indicator in the control panel is OFF before operating the power switch 2 Do not turn off the power switch while downloading is taking place otherwise the machine may fail to operate 3 Remember that not all power will be removed in response to the opening of the front cover as long as the power switch remain...

Page 12: ...odel 1 26 4 3 Extended Operation 1 27 4 3 1 Extended Operation for a Non Fax Model 1 27 4 3 2 Extended Operation for a Fax Model 1 27 4 4 User Mode 1 28 4 4 1 User Mode for a Non Fax Model 1 28 4 4 2 User Mode for a Fax Model 1 36 5 Cleaning by the User 1 59 5 1 Cleaning by the User 1 59 5 1 1 Cleaning the Fixing Roller 1 59 5 1 2 Cleaning the Copyboard Glass Reading Glass and Copyboard Cover Whit...

Page 13: ...t 3 14 4 8 Enlargement Reduction 3 14 4 8 1 Enlargement Reduction in Main Scanning Direction 3 14 4 8 2 Changing the Reproduction Ratio in Sub Scanning Direction 3 16 4 9 Edge Emphasis 3 17 4 10 Editing 3 17 4 11 Density Conversion LUT i e look up table processing 3 17 4 11 1 Density Adjustment F value conversion 3 17 4 11 2 Density Correction γ correction 3 17 4 12 Binary Processing 3 18 4 12 1 E...

Page 14: ... Voltage Control 5 5 2 3 2 AC Bias Constant Current Control 5 5 3 Controlling the Developing Bias 5 6 3 1 Outline 5 6 3 2 Turning On Off the Bias 5 7 3 2 1 DC Bias 5 7 3 2 2 AC Bias 5 7 CHAPTER 5 IMAGE FORMATION SYSTEM 3 3 Controlling the Bias to a Constant Voltage Level 5 7 3 3 1 Controlling the Developing DC Bias to a Constant Level 5 7 3 3 2 Controlling the Developing AC Bias to a Constant Volt...

Page 15: ... Disassembly and Assembly 6 18 5 1 Cassette Pickup Assembly 6 19 5 1 1 Remove the Cassette Pickup Assembly 6 19 5 1 2 Removing the Cassette Pickup Roller 6 21 5 1 3 Removing the Feeding Separation Roller 6 22 5 1 4 Removing the Cassette Pickup Solenoid 6 22 5 1 5 Removing the Paper Size Detecting Switch 6 22 5 1 6 Removing the Cassette Paper Sensor 6 23 5 1 7 Removing the Retry Sensor 6 23 4 3 1 C...

Page 16: ...15 3 4 Removing the Pressure Roller 7 16 3 5 Removing the Fixing Roller Fixing Heater Separation Claw 7 22 3 6 Mounting the Fixing Roller Fixing Heater Separation Claw 7 24 5 1 8 Removing the Pickup Motor 20 cpm model only 6 23 5 2 Multifeeder Tray Assembly 6 24 5 2 1 Removing the Multifeeder Tray 6 24 5 2 2 Removing the Multifeeder Pickup Roller 6 25 5 2 3 Removing the Separation Pad 6 26 5 2 4 R...

Page 17: ...12 5 1 3 Lithium Battery BAT1 8 13 5 2 Back Up Data 8 16 5 2 1 Types of Data 8 16 5 2 2 Printing Out the Back Up Data List 8 18 6 Disassembly and Assembly 8 19 6 1 External Covers 8 20 6 1 1 Removing the Front Cover 8 22 6 1 2 Removing the Control Panel Lower Cover 8 22 6 2 Control Panel 8 23 6 2 1 Removing the Control Panel 8 23 6 3 Main Motor 8 24 6 3 1 Removing the Main Motor 8 24 6 4 Fan 8 25 ...

Page 18: ... 2 Controlling Delivery Operation 10 3 2 1 Controlling Delivery Operation 10 3 2 2 Selecting a Delivery Slot user mode 10 3 CHAPTER 10 INNER 2 WAY TRAY 3 Detecting Jams 10 4 3 1 Outline 10 4 3 2 Sequence of Jam Detection 10 4 3 2 1 Delay Jam 10 4 3 2 2 Stationary Jam 10 4 3 2 3 Jam History 10 4 4 Disassembly and Assembly 10 5 4 1 Removing the Inner 2 Way Unit 10 6 3 Detecting Jams 9 8 3 1 Outline ...

Page 19: ...e When Storing Handling the Drum Unit 12 7 5 1 Outline 12 7 5 2 Storage and Handing After Remov ing the Packaging Seal 12 7 5 2 1 Storage After Removing the Packaging Seal 12 7 5 2 2 Points to Note When Handling the Drum Unit 12 8 2 13 Setting the Fax Functions if equipped with fax functions 11 24 2 13 1 Connecting the Line 11 24 2 13 2 Setting the Dialing Method 11 24 2 13 3 Communications Test 1...

Page 20: ...oo light halftone only 13 23 3 3 2 The copy is too light both half tone and solid black 13 23 3 3 3 The copy is too light entire copy appreciably 13 23 3 3 4 The copy has uneven density darker along front 13 26 3 3 5 The copy has uneven density lighter along front 13 26 3 3 6 The copy is foggy entire copy 13 27 3 3 7 The copy is foggy feeding direction 13 28 3 3 8 The copy has black lines feeding ...

Page 21: ...sembly 13 52 3 5 3 Transfer Feeding Assembly 13 53 3 5 4 Fixing Delivery Assembly 13 54 3 5 5 Feeding Fault double feeding 13 55 3 5 6 Feeding Faults wrinkling 13 56 4 Arrangement and Functions of Electrical Parts 13 57 4 1 Outline 13 57 4 1 1 Outline 13 57 4 1 2 Checking the Sensors 13 57 4 2 Clutches Solenoids Motors and Fans 13 58 4 3 Sensors 13 59 4 4 PCBs 13 60 4 5 Switches Others 13 62 4 6 C...

Page 22: ...Report 13 161 5 6 2 Service Report 13 164 6 Self Diagnosis 13 176 6 1 Outline 13 176 6 2 Error Codes 13 177 6 2 1 Error Codes Used for the Machine 13 177 6 2 2 Finisher Error Codes 13 183 6 3 Fax Error Code 13 190 6 3 1 Service Error Code Output 13 190 6 3 2 Error Codes 13 190 6 3 3 Causes and Remedies for User Error Codes 13 194 6 3 4 Causes and Remedies for Service Error Codes 13 201 1 Upgrading...

Page 23: ...iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 xxi CONTENTS APPENDIX A General Timing Charts A 1 B General Circuit Diagram A 3 C 1 cassette unit A 5 D 2 3 cassette unit A 6 E Inner 2 way tray A 7 F Special Tools A 9 G Solvents and Oils A 11 ...

Page 24: ......

Page 25: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 1 INTRODUCTION ...

Page 26: ......

Page 27: ...B5 B5R A5 A5R 80 g m2 16cpm model Cassette Cassette 1 250 sheets 1 cassette unit accessory 250 sheets 3 cassette unit accessory 250 sheets x 3 20cpm model Cassette Cassette 1 250 sheets Cassette 2 250 sheets 2 cassette unit accessory 250 sheets x 2 3 Mixed Paper Sizes of same configuration Installation of an ADF will enable mixing of different paper sizes of the same configu ration 4 Networking Mo...

Page 28: ...tion of a Delivery Tray Installation of an inner 2 way tray accessory will enable the selection of trays sepa rately for copier and printer output in user mode 7 Auto Start Interrupt Copying The existing models retains no more than one job The machine however keeps jobs on queue thus enabling auto start interrupt copying ...

Page 29: ...osensitive medium OPC 30 mm dia T01 201 01 2 1 2 System Item Description Copying Indirect photoelectric reproduction Charging Roller charging Exposure Semiconductor laser Copy density adjustment Auto or manual Development Dry 1 component toner projection Pickup Auto Cassette Manual Manual feed tray Transfer Roller charging Separation Curvature static static eliminator Cleaning Rubber blade Fixing ...

Page 30: ...V 1 2 000 4R3E Reduce I 1 0 500 Reduce II 1 0 647 Reduce III 1 0 733 Reduce IV 1 0 786 Enlarge I 1 1 214 Enlarge II 1 1 294 Enlarge III 1 2 000 4R2E Reduce I 1 0 500 Reduce II 1 0 707 Enlarge I 1 1 414 Enlarge II 1 2 000 Zoom 1 0 500 to 2 00 50 to 200 1 increment Wait time 30 sec or less from power on at 20 C room temperature First copy time Less than 8 2 sec from copier cassette Direct A4 LTR non...

Page 31: ... sheet Inch Plain paper recycled paper colored paper 100 sheets if LTR LTRR STMT STMTR 80 g m2 50 sheets if transparency thick paper 90 to 128 g m2 10 sheets if envelope 50 sheets if 11x17 279 4x431 8 mm LGL 1 sheet if label sheet Cassette 25 mm in depth 250 sheets max of 80 g m2 Delivery Face down 250 sheets max of 80 g m2 Non image width if book copy Leading edge 3 0 2mm Trailing edge 3 0 2mm Le...

Page 32: ...ference 1 Low 4 8W reference 1 Noise Copying 66 dB or less Standby 40 dB or less Dimensions iR 1600 615 W x 631 D x 560 H mm 24 0 W x 24 8 D x 22 0 H in iR 2000 615 W x 631 D x 645 H mm 24 0 W x 24 8 D x 25 1 H in iR1610F 615 W x 631 D x 662 H mm 24 0 W x 24 8 D x 25 9 H in iR2010F 615 W x 631 D x 747 H mm 24 0 W x 24 8 D x 29 5 H in Weight iR 1600 38 0kg 83 8 lb iR 2000 43 4kg 95 7 lb iR1610F 44 ...

Page 33: ...16 A5 297 x 420mm A5 16 20 Auto paper select ON Auto density adjustment ON Non sort Pickup from cassette T01 201 06 The above specifications are subject to change for product improvement Reproduction ratio Size Paper size Copies min 1 to N 16cpm model 20cpm model Direct 279 4 x 431 8mm 279 4 x 431 8mm 9 9 11 x 17 11 x 17 LTR LTR 16 20 LGL LGL 10 10 LTRR LTRR 12 16 STMT STMT 16 20 Auto paper select...

Page 34: ... 1 cassette type 560 W x 564 D x 91 H mm 22 0 W x 22 0 D x 3 54 H in 2 cassette type 560 W x 564 D x 176 H mm 22 0 W x 22 0 D x 6 79 H in 3 cassette type 560 W x 564 D x 261 H mm 22 0 W x 22 0 D x 10 2 H in Weight 1 cassette type 6 kg 13 2 lb approx including cassette 2 cassette type 12 kg 26 5 lb approx including cassette 3 cassette type 18 kg 39 7 lb approx including cassette Power supply DC pow...

Page 35: ... 1 delivery slot Stacking Face down Type of paper in stack Plain paper recycled paper colored paper from 64g m2 to 90 g m2 Size of paper in stack A3 279 4 x 431 8mm 11 x 17 to A5 STMT Height of stack Upper tray 100 sheets A4 B5 LTR 50 sheets A3 B4 A4R B5R A5 A5R 11x17 LGL LTRR STMT STMTR Lower tray same as host Dimensions 149 W x 420 D x 254 H mm 5 9 W x 16 5 D x 9 8 H in Weight approx 3 5kg 7 7Ib...

Page 36: ...S REV 0 MAR 2002 1 10 CHAPTER 1 INTRODUCTION 3 Names of Parts 3 1 External View 3 1 1 Copier 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 iR1600 iR1610F iR2000 iR2010F F01 301 01 1 Control panel 2 Delivery tray 3 Cassette 4 Front cover 5 Manual feed tray 6 Left cover ...

Page 37: ... 1 3 10BASE T 100BASE TX port 2 4 USB connector 2 5 Centronics connector 2 6 Rear cover 7 Paper feed knob 8 Left lower cover 9 Pressure release lever 10 Copyboard glass 11 Reading glass 12 Developing assembly locking lever 13 Toner cartridge 1 standard if fax model 2 if equipped with printer functions F01 301 02 7 12 13 8 9 9 10 11 1 2 3 4 5 6 ...

Page 38: ...N INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 1 12 CHAPTER 1 INTRODUCTION 3 1 2 Cassette Unit 1 Cassette Type 1 Positioning pin 2 Cassette 2 Cassette Type F01 301 03 1 1 2 1 1 2 1 1 2 3 Cassette Type ...

Page 39: ...COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 1 13 CHAPTER 1 INTRODUCTION 3 1 3 Inner 2 Way Tray 1 Inner 2 way unit 2 No 2 delivery tray F01 301 04 2 1 ...

Page 40: ...2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 1 14 CHAPTER 1 INTRODUCTION 3 2 Cross Section 3 2 1 Copier F01 302 01 23 24 25 22 21 19 20 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 1 2 3 ...

Page 41: ...ner cartridge 8 Developing assembly 9 Pick roller 10 Feeding roller 11 Separation roller 12 Vertical path roller 13 Registration roller roll 14 Registration roller 15 Manual feed separation pad 16 Manual feed pickup roller 17 Developing cylinder 18 Transfer charging roller 19 Photosensitive drum 20 Drum unit 21 Multifeeder tray 22 Fixing pressure roller 23 Fixing roller 24 Fixing assembly 25 Deliv...

Page 42: ...10 iR2010 SERIES REV 0 MAR 2002 1 16 CHAPTER 1 INTRODUCTION 3 2 2 Cassette Unit 1 Cassette Type 2 Cassette Type F01 302 02 1 Vertical path roller 2 Separation roller 3 Feeding roller 4 Pickup roller 5 Cassette 1 2 3 4 5 1 2 3 4 5 1 2 3 4 5 3 Cassette Type ...

Page 43: ...HT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 1 17 CHAPTER 1 INTRODUCTION 3 2 3 Inner 2 Way Tray F01 302 03 1 Vertical path roller 2 Delivery roller 3 No 2 delivery tray 2 1 3 ...

Page 44: ... equipped with one power switch and the machine is supplied with power when the switch is turned on Enabled only if the machine is equipped with a printer function F01 401 01 GO OK Shift 1 1 Special Features Monitor Menu Online Job HDD Alarm Itern Value Enter Cancel I 1 2 3 4 5 6 7 8 9 ID 0 C A 1 2 3 14 15 16 17 18 19 20 21 22 23 24 25 26 28 30 32 31 34 36 29 1 5 4 2 6 3 7 8 9 10 11 12 13 33 35 37...

Page 45: ...15 Value key With an item name displayed press the Value key to step through the item s values Press Shift and Value keys to step through the values in reverse order Some items have a large range of numbers from which to choose a value 16 Shift key Press this key to scroll through menu or settings items in re verse order 17 Item key With a menu name displayed press the Item key to scroll through a...

Page 46: ...e it to set Reduce Dirt or Enlarge copy settings 32 Light AE Dark key Use the AE key to register set automatic exposure settings Use the Light Dark key to manually adjust the copy density 33 Image Quality key Use it to select a level of image quality from text text photo and photo modes 34 Paper Select key Use it to select a cassette or stack bypass 35 Finisher key Use it to set a finisher functio...

Page 47: ... machine possesses a single power switch used to turn on or off the machine F01 401 02 F1 F2 F3 F4 ABC UKL TUV DEF MNO WXYZ GHI PQRS I 1 2 3 4 5 6 7 8 9 ID 0 C 2 1 31 30 28 27 26 17 19 25 21 23 16 18 20 24 22 3 4 5 6 7 8 9 10 11 12 13 14 15 32 COPY FAX SYSTEM Special Features Monitor OK BACK Directory Hook Coded Dial Pause Redial R Line Mail DirectTX 29 ...

Page 48: ...e Touch panel Use it for one touch dialing 17 Stop key Use it to stop an ongoing transmission or copying operation 18 Main Power LED Use it to see if the main power is on 19 Start key Use it to start a transmission or copying operation 20 ID key Use it to make settings in ID mode 21 Error indicator Use it to see if any error has occurred on the printer 22 key Use it to enter a fax telephone number...

Page 49: ...ls or characters 6 Speaker Volume key Use it to adjust the level of sound from the speaker 7 Delete key Use it to delete a character input 8 OK key Use it to store registered items settings 9 Cursor key Use it call up or check items settings 10 Clear key Use it to delete registered items settings 11 key if 120V model Use it to add the symbol to a telephone number M key if UK In the U K if you wish...

Page 50: ... if UK Press this key to confirm the dial tone when dialing a number Not used in the UK Ireland Hong Kong Australia New Zealand Singapole or Malaysia 14 Report key Use it to generate various reports or lists 15 Stamp key Use it to add a stamp to originals to indicate that they have been read or sent 16 Memory Reference key Use it to check or delete the contents of memory 17 Manual Feed Size Select...

Page 51: ...n changing ore deleting confidential mailboxes memory boxes and mailbox settings as well as passwords used for system administrator information The master password which is used in servicing and when the user has forgotten the password is shown below The master password is to be used by service engineer only and must not be disclosed to the user Mater password 0334559769 ...

Page 52: ... Image Quality key Use it to select a level of image quality text text photo photo Light AE Dark key Use it to select a reading density auto F1 through F9 T01 402 01 4 2 2 Basic Operation for a Fax Model The machine functions as follows in response to a press on the Start key in the control panel Item Description ZOOM RATIO Use it to select a default ratio or a zoom ratio between 50 an 200 PAPER S...

Page 53: ...e image if any of holes in the original on the left side so that the copies will not show them 2 ON 1 SETTING Use it to enter an original size and paper size T01 403 01 4 3 2 Extended Operation for a Fax Model Press the Special Features key in the control panel to make use of the following func tions Items Description 2 PG SEP Use it to select page separation in book mode to copy left and right pa...

Page 54: ...1 User Mode for a Non Fax Model A press on the Additional Functions key in the control panel will bring up the User Mode settings screen The user mode is structureed as follows Additional Functions key pressed COMMON SETTING COPY SETTING TIMER SETTING SYSTEM SETTING ADJUST SETTING PRINT LISTS For sub items see the pages that follow ...

Page 55: ... 2002 1 29 CHAPTER 1 INTRODUCTION COMMON SETTINGS The notation within brackets indicates factory settings VOLUME KEYPADVOLUME ON 1 3 CONTROL OFF ALARMVOLUME ON 1 3 OFF PRINTING END ON 1 3 TONE ERROR 1 3 ONLY OFF SACANNING END ON 1 3 TONE ERROR 1 3 ONLY OFF ESS POWER LOW LEVEL HIGH ...

Page 56: ...R 1 CASSETTE2 ON A5 OFF B5R 2 CASSETTE3 ON A5R OFF 11 x 17 CASSETTE4 ON LTR OFF LTRR LGL STMT STMTR REPORT STACK BYPASS ON STACK A3 BYPASS SIZE A4 OFF B4 CASSETTE1 ON B5 OFF A4R 1 CASSETTE2 ON A5 OFF B5R 2 CASSETTE3 ON A5R OFF 11 x 17 CASSETTE4 ON LTR OFF LTRR LGL STMT STMTR 1 Enabled for the iR1600 and if equipped with a 1 3 cassette unit 2 Enabled for the iR2000 and if equipped with a 2 cassette...

Page 57: ... A5 B5R A5R 11 x 17 LTR LTRR LGL SELECT PAPER PLAIN PAPER STMT HEAVY PAPER STMTR ROTATE PRINT ON OFF TRAY SETTINGS TRAYA COPY ON 1 OFF PRINTER ON OFF TRAYB COPY ON OFF PRINTER ON OFF DISPLAY ENGLISH NORWEGINA LANGUAGE FRENCH SWEDISH SPANISH DANISH GERMAN SLOVENE ITALIAN CZECH DUTCH HUNGARIAN FINNISH RUSSIAN PORTUGUESE 1 Enabled only when an inner 2 way tray is installed ...

Page 58: ...610 iR2010 SERIES REV 0 MAR 2002 1 32 CHAPTER 1 INTRODUCTION COPY SETTINGS STANDARD MANUAL 1 9 EXPOSURE AUTO STD ZOOM RATIO 50 200 100 STANDARD COPY QTY 1 99 1 FRAME ERASE WIDTH 1 20MM 2MM AUTO SORT ON OFF SORT ROTATE ON OFF SHARPNESS 1 9 5 PRESCAN ON OFF ...

Page 59: ...002 1 33 CHAPTER 1 INTRODUCTION TEIMER SETTINGS DATA TIME SETTING 00 00 00 00 00 INPUT DATE AND TIME AUTO CLEAR ON AUTO CLEAR TIME 1 9MIN 2MIN OFF ENERGY SAVER ON ENERGY SVR TIME 03 30MIN 15MIN OFF DAILY TIMER SET SUN to SAT 00 00 INPUT TIME DATE SET UP YYYY MM DD MM DDYYYY DD MMYYYY ...

Page 60: ...IMITS INPUT COPY LIMITS COUNT COUNT INFORMATION PRINTCOUNT DIPLAYPRINT MANAGEMENT COUNT RESET ON COUNT OFF RESTRICTIONS PRINT LIMITS ON OFF PRIN WITH NO ID ON OFF 1 NETWORK SETTIGS IPADDRESS AUTO DHCP ON AUTO OFF BOOTP ON OFF RAAP ON FIXED OFF IPADDRESS INPUTADDRESS SUBNET MASK INPUTADDRESS DEFAULT GATEWAY INPUTADDRESS DNS SERVER ADD INPUTADDRESS DNS DYNAMIC SET ON OFF HOST NAME INPUTADDRESS DOMAI...

Page 61: ...000 iR1610 iR2010 SERIES REV 0 MAR 2002 1 35 CHAPTER 1 INTRODUCTION ADJUST CLEAN ROLLER CLEANING START CLEANING CLEAN PAPER PRT USE STAPLE SHIFT ON OFF 1 1 Enabled only when a finisher is installed PRINT LISTS USER DATA DEPT INFO LIST CANCEL REPORT ...

Page 62: ...x Model A press on the Additional Functions key in the control panel will bring up the User Mode setting screen The user mode is structured as followes Additional Functions key preesed COMMON SETTIGS COPY SETTINGS FAX SETTINGS ADD REGISTRATION TIMER SETTINGS SYSETM SETTINGS ADJUST CLEAN PRINT LISTS For sub items see the pages that follow ...

Page 63: ...indcates factory settings DEFALT SETTINGS COPY FAX SWAFTER RETURN TO DEFAULT AUTO CLEAR DO NOT RTN TO DFLT VOLUME KEYPADVOLUME ON 1 3 CONTROL OFF ALARMVOLUME ON 1 3 OFF TX DONE TONE ON 1 3 ERROR ONLY 1 3 OFF RX DONE TONE ON 1 3 ERROR ONLY 1 3 OFF PRINTING DONE ON 1 3 TONE ERROR ONLY 1 3 OFF SCANNING DONE ON 1 3 TONE ERROR ONLY 1 3 OFF ESS POWER LOW LEVEL HIGH ...

Page 64: ...STMT STMTR FAX STACK BYPASS ON STACK BYPASS A3 RECEIVING SIZE A4 OFF B4 DRAWER 1 ON B5 OFF A4R 1 DRAWER 2 ON A5 OFF B5R 2 DRAWER 3 ON A5R OFF 11X17 DRAWER 4 ON LTR OFF LTRR LGL STMT STMTR REPORT STACK BYPASS ON STACK BYPASS A3 SIZE A4 OFF B4 DRAWER 1 ON B5 OFF A4R 1 DRAWER 2 ON A5 OFF B5R 2 DRAWER 3 ON A5R OFF 11X17 DRAWER 4 ON LTR OFF LTRR LGL STMT STMTR 1 Enabled for the 16cpm models if equipped...

Page 65: ...5 LTRR A4R LGL A5 STMT B5R STMTR SELECT PAPER PLAIN PAPER HEAVY PAPER ROTATE PRINT ON OFF TRAY SETTINGS TRAYA COPY ON 1 OFF FAX ON OFF PRINTER ON OFF TRAYB COPY ON OFF FAX ON OFF PRINTER ON OFF DISPLAY ENGLISH NORWEGIAN LANGUAGE FRENCH SWEDISH SPANISH DANISH GERMAN SLOVENE ITALIAN CZECH DUTCH HUNGARIAN FINNISH RUSSIAN PRTUGUESE 1 Enabled only when an inner 2 way tray is installed ...

Page 66: ...RE STD ZOOM RATTIO 50 200 100 STANDARD COPY QTY 1 99COPIES 1COPIES FRAME ERASE WIDTH 1 20mm 2mm AUTO SORT ON OFF SORT ON 1 ROTATE OFF SHORTCUT KEY SHORT CUT REDUCE SET KEY 1 4 ENLARGE DIRECT 100 SHARPNESS 1 9 5 AUTO ZOOM PRESCAN ON DARK OFF LIGHT AUTO EXPOSURE MARGIN FRAME ERASE 2 PAGE SEP LAYOUT COPY STAPLE SORT USE STACK BYPASS DIF SIZE DOC 1 FEnables only with expansion memory installed if equi...

Page 67: ...ARY PULSE TX START SPEED 14400bps 9600bps 7200bps 2400bps 33600bps RX START SPEED 14400bps 9600bps 7200bps 2400bps 33600bps UNIT NAME NAME INPUT SENDER NAME SELECT SENDERS SENDER NAME NAME INPUT NAME REG PERSONAL SETTINGS SENDERE FAX USER TEL NUMBER NUMBER OTHER FAX NUMBERS NUMBER INPUT MAIL ACCONUT 2 1 If the G3 expansion kit is installed the line1 line2 is dipalyed 2 Enabled only when an network...

Page 68: ... INPUT DENSITY CONTROL LIGHT 1 4 STANDARD 4 6 DARK 6 9 PROG 1 TOUCH KEY SELECT THE TEL NUMBER DO NOT USE 1 63 USE TX LINE SELECTION 1 R KEY SETTING PSTN PBX REPORT SETTINGS TX REPORT OUTPUT NO PRINT ERROR ONLY ON OFF OUTPUTYES ON OFF PX REPORT OUTPUT NO PRINT ERROR ONLY OUTPUTYES CONFID RX REPORT OUTPUT NO OUTPUTYES ACTIVITY REPORT AUTO PRINT ON OFF DAILY REPORT OFF ON PRINT TIME SETTING TX RX SEP...

Page 69: ...ECM TX ON OFF PAUSE TIME 01 15SEC 02 AUTO REDIAL ON REDIAL TIMES 01 15TIMES 02 REDIAL INTERVAL 02 99MIN 02 TX ERROR RESEND ON OFF ALL PAGES ERROR 1ST PAGE ERROR PAGE OFF ERASE FAILED TX ON OFF TIME OUT ON OFF STAMPACTION DIRECT MEMORY TX DIRECT TX TX ROTATION ON OFF RX SETTINGS ECM RX ON OFF RX PAGE FOOTER ON OFF 2 ON 1 ON OFF ...

Page 70: ...DUCTION PRINTER SETTINGS OF RX COPIES 01 99COPIES SELECT DRAWER DRAWER SW A ON OFF DRAWER SW B ON OFF DRAWER SW C ON OFF DRAWER SW D ON OFF RX ON RX REDUCTION AUTO SELECTION REDUCTIUON FIXED 97 REDUCTION 95 90 75 SLECT REDUCTION VERTICAL ONLY DIR HORIZ VERTICAL OFF TONER SUPPLYLOW RX TO MEMORY KEEP PRINTING ...

Page 71: ...MBER CHANGE DATA SET BOX NO 1 TO B FROM B GROUP DIAL NAME BOX NAME INPUT PASSWORD ID NUMBER INPUT TRIGGER SUBADDRESS SUBADDRESS INPUT SENDER FAX NO SELECT THE OTHER PARTY MAIL ADDRESS To 2 SPECIFY THE MAILADDRESS RX PASWORD PASSWORD INPUT SELECT ORIG ON SELECT THE DESTINATION UNIT OFF PRINT RX DOC ON NUMBER OF NUMBER INPUT RX COPIES 01 99COPIES OFF SELECT LOCATIONS SPECIFY THE DESTINATION TX REPOR...

Page 72: ...UT SELECT LOCATIONS SPECIFY THE DESTINATION START TIME EVERY BODY SELECT THE MEMORY NUMABER 1 5 TIME INPUT SELECT DAYS SELECT DAYS SUN to SAT SELECT THE MEMORY NUMABER 1 5 TIME INPUT POLLING BOX SETUP FILEBOX NUMBER INPUT TO B CHANGE DATA SET BOX NO 1 TO B DELETE DATA SET BOX NO 1 FROM B FILE NAME BOX NAME INPUT PASSWORD ID NUMBER INPUT SBADDRESS SUBADDRESS INPUT TA PAAWORD PASSWORD INPUT ERASEAFT...

Page 73: ...TER TX ON OFF TRANSFER SETUP FILE BOX NUMBER INPUT TO B CHANGE DATA SET BOX NO 1 TO B DELETE DATA SET BOX NO 1 FROM B FILE NAME BOX NAME INPUT SELECT LOCATIONS SPECIFY THE DESTINATION PASSWORD ID NUMBER INPUT SELECT ORIG ON SPECIFY THE DESTINATION UNIT OFF TIME SETUP START TIME TO C END TIME TO C FROM C EVERYDAY SELECT THE MEMORY TIME INPUT NUMABER 1 5 SELECT DAYS SUN to SAT SELECT THE MEMORY TIME...

Page 74: ...RD ID NUMBER INPUT REPORT OUTPUTYES OUTPUT NO TIME SETUP OFF ON START TIME EVERYDAY SELECT THE MEMORY NUMABER 1 5 TIME INPUT SELECT DAYS SUN to SAT SELECT THE MEMORY NUMBER 1 5 TIME INPUT END TIME EVERYDAY SELECT THE MEMORY NUMABER 1 5 TIME INPUT SELECT DAYS to SUN SAT SELECT THE MEMORY NUMBER 1 5 TIME INPUT RX PASSWORD PASSWORD INPUT 20 DIGITS PHONE NO CHECK ON OFF ...

Page 75: ...E SUPER FINE ULTRA FINE SCAN DESITTY OFF LIGHT STANDARD DARK IMAGE QUALITY OFF TEXT TEX PHOTO PHOTO BOOK TX SCAN SHEET SIZE A3 B4 A4 B5 A5 TX MODE MEMORY SENDING DIRECT SENDING TX STAMP TX STAMP OFF TX STAMP ON ACCESS CODE USE ACCESS CODE KEY USING KEY OTHER NO OF CHARACTERS 2 5CHARACTER DO NOT USE RX RESTRICTION OFF ON WITH SENDER INFO REGSTERED SENDER ...

Page 76: ...Y 00 05 TIMES 02 RETRY INTERVAL 01 60 MIN 02 TIME ZONE GMT 12 12 09 PORT NO SMTP TX NUMBER INPUT POP3 RX NUMBER INPUT SMTP TX NUMBER INPUT MAX RX DATA SIZE SIZE INPUT TX MODE SIMPLE MODE E MAIL MODE PDF TIFF MMR TIFF MR TIFF MH RX TEXT PRINT ON AUTO OFF LARGE MAIL LEAVE ON SERVER ERASE FROM SERVER ERROR MAIL LEAVE ON SERVER ERASE FROM SERVER ADDRESS FORMAT NAME ADDRESS ADDRESS NAME ADDRESS PRINT M...

Page 77: ...ETTINGS MAIL ADD From E MAILADDRESS INPUT NAME INPUT OPTIONAL REPLAYADDRESS ADDRESS INPUT SETTING SUBJECT AUTO FIXED SUBJECT INPUT MESSEGE TEXT ON MESSEGE TEXT OFF INPUT SIGNATURE ON SIGNATURE OFF INPUT PRIORITY HIGH STANDARD LOW RX CONFIRMATION ON OFF AUTO LINE ON CHARACTERS WRAP OFF INPUT POP3 SETTINGS POP3ACCOUNT ACCOUNT INPUT POP3 PASSSWORD PASSWORD INPUT ...

Page 78: ... CODE INPUT TX TIME SETTING SELECT THE MEMORY NUMBER TX TIME INPUT TX TYPE REGULAR TX COFIDENSIAL PASSWORD PASSWORD INPUT TX SUBADDRESS ORIG RELAY PASSWORD PASSWORD INPUT TX SUBADDRESS SBADDRESS PASSWORD PASSWORD INPUT TX SUBADDRESS POLLING PASSWORD PASSWORD INPUT TX SUBADDRESS INTERNATIONAL DOMESTIC INTERNATIONAL 1 INTERNATIONAL 2 INTERNATIONAL 3 TX SPEED 33600bps 14400bps 9600bps 4800bps TX LINE...

Page 79: ...FF MH TX FILE NAME AUTO FIXED FILE NAME INPUT TX TIME SETTING SELECT THE MEMORY NUMBER TX TIME INPUT SENDER NAME SELECT SENDERS NAME FTPSERVER 1 SELECT THE MEMORY NUMBER FTP SERVER NAME SERVER NAME INPUT NAME NAME INPUT LOGON NAME LOGIN NAME INPUT PASSWORD PASSWORD INPUT UPLOAD DEIRECTORY DIRECTORY NAME INPUT OPTIONAL ON SETTING OFF ACCESS CODE ACCESS CODE INPUT PUT FILE NAME AUTO FIXED FILE NAME ...

Page 80: ...PUT USE CONTROL FILE ON AUTO OFF FIXED FILE NAME INPUT TX TIME SETTING SELECT THE MEMORY NUMBER TIME INPUT SENDING NAME SELECT THE SENDERS NAME GROUP DIAL SELECT THE MEMORY NUMBER DESTINATION TEL ID SPECIFY THE DESTINATION NAME NAME INPUT OPTIONAL SETTING ON OFF ACCESS CODE ACCESS CODE INPUT TX TIME SETTING SELECT THE MEMORY NUMBER TIME INPUT ...

Page 81: ...V 0 MAR 2002 1 55 CHAPTER 1 INTRODUCTION TIMER SETTINGS DATE TIME SETTING DATE TIME INPUT AUTO CLEAR ON AUTO CLEAR TIME 1 to 9MIN 2MIN OFF ENERGY SAVER ON ENERGY SAVE TIMEINPUT OFF 03 30MIN 15MIN DAILY TIMER SET SUN TO SAT TIME INPUT DATE SETUP YYYY MM DD MM DDYYYY DD MMYYYY ...

Page 82: ...CT SENDER COUNT COUNT PRINT COUNT DIPLAY PRINT MANAGEMENT INFORMATION COUNT COUNT RESET ON TX RA PAGE DIPLAY PAGE OFF COUNT COUNT RESTRICTIONS PRINT LIMITS ON OFF RESTRICT TX ON OFF PRIN WITH NO ID ON OFF 1 NETWORK SETTIGS IP ADDRESS AUTO DHCP ON AUTO OFF BOOTP ON OFF RAAP ON FIXED OFF IP ADDRESS INPUTADDRESS SUBNET MASK INPUTADDRESS DEFAULT GATEWAY INPUTADDRESS DNS SERVER ADD INPUTADDRESS DNS DYN...

Page 83: ...NC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 1 57 CHAPTER 1 INTRODUCTION AJUST CLEAN ROLLER CLEANING START CLEANING CLEAN PAPER PRT USE STAPLE SHIFT F ON OFF 1 1 Enabled only when an finisher is installed ...

Page 84: ...10 SERIES REV 0 MAR 2002 1 58 CHAPTER 1 INTRODUCTION PRINT LISTS USER DATA ADDRESS LIST 1 TOUCH LIST1 SORT NO SORT CODED DIAL LIST1 SORT NO SORT 1 TOUCH LIST12 SORT NO SORT CODED DIAL LIST2 SORT NO SORT GROUP DIAL LIST ACCESS CODE LIST DEPT INFO LIST CANCEL LIST ...

Page 85: ... 5 1 1 Cleaning the Fixing Roller Advise the user to clean the fixing roller for the following when the cartridge has been replaced when black lines appear on printed paper To clean go through the following 1 Place A4 or LTR paper in the cassette or manual feed tray 2 Press the Additional Functions key to bring up the User Mode screen 3 Using the cursor key select 5 ADJUST CLEAN and press the OK k...

Page 86: ... 6 Go though steps 2 through 3 and select 01 START CLEANING using the cursor key then press the OK key so that the cleaning paper will automatically be picked up and the fixing roller will be cleaned Memo It takes about 3 min between when cleaning starts and when the cleaning paper is delivered to the delivery tray 7 See that the cleaning paper has been delivered indicating the end of cleaning ...

Page 87: ... MAR 2002 1 61 CHAPTER 1 INTRODUCTION 5 1 2 Cleaning the Copyboard Glass Reading Glass and Copyboard Cover White Plate 1 Clean the copyboard over white plate 1 copyboard glass 2 and reading glass 3 with a cloth moistened with water well wrung then dry wipe them F01 501 03 2 1 3 ...

Page 88: ...the following in addition to doing so as part of routine maintenance The cartridge has been replaced The paper printout is soiled 1 Open the feeder cover of the ADF and clean the 5 rollers 1 and the separation plate 2 with a moist cloth moistened with water and then wrung well F01 501 04 2 Picking the tab 3 at the front open the middle cover 4 then clean the guide as sembly 5 with a moist cloth F0...

Page 89: ... iR2010 SERIES REV 0 MAR 2002 1 63 CHAPTER 1 INTRODUCTION 3 Close the middle cover and the feeder cover 4 Open the ADF and clean the original feed roller 6 platen roller with a moist cloth moistened with water and then wrung well F01 501 06 5 Close the ADF 6 ...

Page 90: ...logical Health CDRH of the US Department of Health and Human Services put into force a set of requirements with a view to regulating laser related products on August 2 1976 The requirements apply to laser products pro duced on August 1 1996 or later and all laser products must comply with them if they are to be marketed in the US The following is the label that indicates the compliance with the CD...

Page 91: ...gh reflectance e g screwdriver into the laser path Be sure also to remove any watch ring or the like as they can reflect the laser beam to damage your eye The machine s laser light is red and its covers that can reflect the laser light are identified using the following label take special care if you must service the area behind covers to which the label is attached The label is also attached on c...

Page 92: ...small amounts of dye If toner came into contact with your skin or clothes remove as much of it as possible with dry tissue and wash with water Do not use hot water as it will turn the toner into a jelly and cause it to permanently fuse with the fibers of the clothes Also do not bring toner into contact with vinyl material as they are likely to react against each other Do not throw toner into fire ...

Page 93: ... method and it has the fol lowing construction 13 14 15 12 10 11 9 4 5 6 7 8 3 2 1 F01 701 01 1 CS contact sensor 2 Laser scanner unit 3 Pickup cassette 4 Toner cartridge 5 Primary charging roller 6 Developing cylinder 7 Registration roller 8 Pickup assembly manual feed tray 9 Transfer charging roller 10 Static eliminator 11 Drum 12 Drum cleaner assembly 13 Fxing assembly 14 Drum unit 15 Developin...

Page 94: ...drum flow of paper The machine is designed as a cartridge model in which its drum toner primary charg ing assembly developing assembly and drum cleaner assembly are all constructed as a single entity The machine s image formation processes can be divided into the following 5 blocks 7 steps 1 Latent Image Formation Block Step 1 primary charging AC negative DC Step 2 laser beam exposure 2 Developing...

Page 95: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 2 BASIC OPERATION ...

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Page 97: ...ing system Original Light emitting receiving Contact sensor unit Analog processor PCB Image processor PCB Control panel Control system DC controller PCB Power supply PCB Pickup feeding system Delivery tray Fixing assembly Image formation system Transfer charging roller Cleaner Aassembly Laser exposure system Laser driver PCB Laser scanner assembly Developing assembly Drum Pickup control block Mult...

Page 98: ...originals and to send display signal to the control IC of the control panel PCB for indication by LEDs and LCD c Reader Control Block The reader control block processes image data read from the CS unit and stores the result in the SDRAM by means of DMA direct memory access d Printer Control Block The printer control block converts 600x600 dpi image data into print data It then sends the resulting ...

Page 99: ...anded by adding the RAM DIMM 32MB x 2 h SEND Function if equipped with a network board in fax models The SEND function uses a network to send image scanned by the reader unit to an ex ternal device i Speaker The machine allows the control of the sound generated by the speaker in response to an error or button operation on off and of the volume of the sound Memo To control the volume of the sound c...

Page 100: ...control auto power control for each line of print data g Horizontal Sync Signal Control Mechanism When the laser beam reaches a print start point for horizontal direction the BD input signal BDI coming from the laser scanner unit is detected and the horizontal sync sig nal BDO is sent to the image processor PCB Also the output of the scanner motor is monitored in relation to the horizontal sync si...

Page 101: ...PCB The following are generated from the common AC power for supply to various loads full time ON system DC 12VS DC 5VS DC 3VS1 DC 3VS2 remote ON OFF system DC 24VR1 DC 24VR2 DC 5VR DC 3VR 1 2 4 Analog Processor PCB The analog data read of an original by the CS unit is converted into digital data for out put to the image processor PCB ...

Page 102: ...12 J6 J34 J234 J5 J203 J21 J221 J2 A Power supply PCB ADF accessory 1 Original detection reader motor drive PCB Image processor PCB Card reader accessory Control panel PCB DC controller PCB CS unit Analog processor PCB Printer board accessory Hard disk drive accessory Network interface board accessory Laser unit BD detection PCB Inner 2 way tray accessory Finisher accessory 1 cassette unit accesso...

Page 103: ...eader motor PS111 PS112 J970 J930 J1 J971 J14 PS114 J973 J17 PS115 J974 J18 PS116 J975 PS117 J976 J19 J977 J13 M J12 CN3 J1 J64 J264 J21 J2 J3 J21 J221 J11 J63 J263 M103 J1131 J10 J210 J901 903 J32 J212 J9 J209 J6 J34 J234 J5 J3 J203 CN1 J1 J201 PS113 J972 J4 J2 J15 CS unit Analog processor PCB 20cpm model only Original detecting reader motor drive PCB ADF accessory Control panel PCB Card reader a...

Page 104: ...ensor TH101 thermistor PS152 re try sensor THSW101 thermal switch SL101 multifeeder pickup solenoid H101 fixing heater SL151 cassette pickup solenoid FM101 heat discharge fan CL101 registration clutch J951 J903 J904 M CN2 J35 J105 M101 J911 M M102 SL101 PS105 DOR SW1 DOR SW2 TH101 THSW101 H101 TH101 J910 J108 PS103 J914 PS102 J920 J999 PS120 J113 SL J905 CL101 J107 J103 J101 J104 PS101 J909 PS151 ...

Page 105: ... place in memory copying a Scanner Start Condition The Start key is enabled under the following condition so that the machine may start reading an original However the machine will not start printing until the printer start condition is met The power switch is ON and all external covers are closed b Printer Start Condition The machine is ready for printing when there is image data in page memory a...

Page 106: ...ion the fixing roller surface tempera ture is 145 C or higher From when the power switch is turned on unit the fixing roller surface temperature reaches 140 C From when warm up ends until the main motor is turned on and stopped From when WMUPR ends until the Start key is pressed or the power switch is turned off T02 104 01 Power switch ON Fixing roller 140 C WMUP WMUPR WAIT STBY Primary high volta...

Page 107: ...Re try sensor PS152 Registration paper sensor PS101 Registration clutch CL102 Delivery sensor PS103 Primary charging AC Primary charging DC CS LED Developing bias DC Developing bias AC Laser diode Transfer high voltage Fixing heater H101 CS unit HP sensor PS113 Reader motor M103 Main motor M101 STBY INTR PRINT LSTR TOP signal STBY 1 2 Forward Reverse Cleaning bias 1 varies according to density set...

Page 108: ... warm up rotation ends or last rotation ends until when the start key ON signal or the print signal arrive from the image processor PCB From when the print signal is generated by the image processor PCB until when paper reaches the registration roller From when paper is moved from the registration roller until toner is transferred to the paper From when printing ends until when the main motor stop...

Page 109: ...assembly Cassette pickup assembly 1 cassette unit pickup assembly Fixing roller drive assembly Image formation roller drive assembly ON OFF control Constant speed control E010 T02 105 01 1 When the main motor drive signal MTRON goes 1 the main motor starts to rotate 2 When the main motor has started to rotate and reached a specific revolution the motor causes the main motor rotation detection sign...

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Page 111: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 3 IMAGE READING PROCESSING SYSTEM ...

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Page 113: ...ng by fixed carriage Book mode detection by reflection type sensor in models equipped with original size sensor ADF mode detection by ADF Between 50 and 200 in 1 increments Main scanning direction image processing by image proces sor Sub scanning direction Book mode by varying speed of carriage ADF mode by varying speed of original Rod lens array Number of lines 1 7084 pixels Maximum original read...

Page 114: ...ader motor M103 by way of the driver circuit on the original detention reader motor drive PCB The drive from the reader motor is transmitted to the carriage by way of the drive pulley and drive belt to move the carriage forward or in reverse F03 201 01 Carriage rail Drive pulleys Reader motor M103 forward reverse Image processor PCB Original detection reader motor drive PCB Drive belt Spacer Space...

Page 115: ...e direction of rotation of the reader motor 2 Controlling the speed of rotation of the reader motor 3 Turning on off the reader motor F03 202 01 2 2 1 Moving the Carriage in Reverse After an Image Scan The speed at which the carriage is moved in reverse after an image scan is constant i e 50 of the speed used to move it in Reduce mode 6 4 7 5 3 1 5V 5V M103 OUTA OUTAX COM OUTB OUTBX COM Image proc...

Page 116: ...ection by feeder in models equipped with ADF 3 2 Detection by the Original Size Sensors The machine uses the original size sensors to detect the size of an original placed on its copyboard glass i e based on the combination of the output levels of the sensors F03 302 01 5 TYPE selecting the country region The paper configuration detected by the original size sensors A B Inch A is set automatically...

Page 117: ...ill identify the condition as the presence of an original This way of identification enables the machine to detect the size of a black original In the case of conditions a and b in the following the output level of the sensor remains unchanged at times causing the machine to make the wrong detection If for condition c i e A3 11x17 is selected with priority and A3 11x17 paper is absent the cassette...

Page 118: ...osed sensor goes ON and there is change in the output level not detecting an original T03 303 01 A3 A4 A4R B5R None B4 B5 A B Configuration Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Unchanged Changed Changed Changed Changed Changed Changed Changed Changed Changed Changed Changed Changed Changed Changed Changed PS114 PS11...

Page 119: ... 2002 3 7 3 4 Detection by the ADF The ADF uses the 2 sensors length sensors in its original tray and the 2 sensors width sensor to detect the size of originals The ADF is capable of detecting the following sizes A configuration A5 A5R A4 A4R A3 B configuration B6 B5 B5R B4 Inch configuration STMT LTR LTRR LGL 11 x 17 LDR ...

Page 120: ...processor PCB The resulting image data is subjected to processing correction by the analog processor PCB and image processor PCB F03 401 01 OS1 to 4 Contact sensor Analog image data A D conversion LED intensity processing Shading correction ABC processing Analog processor PCB Re ordering 8 bit digital image data Binary error diffusion edge emphasis editing density adjustment F value conversion Com...

Page 121: ... is a single module consisting of the following and is used to read images in lines 2 sets of LEDs R G B photo conducting medium used to shine the light of the LEDs across a single image line of an original rod lens array used to collected reflected light by the original CCD array used to detect reflected light It reads an image line by line F03 402 01 LED R G B LED R G B Rod lens array CCD array ...

Page 122: ...g medium The light reflected by the original is collected by the rod lens array and detected by the CCD array which will convert the light into electri cal signals photo electric conversion for output The CCD array is made up of 11 CCD device units which are grouped into 4 systems in terms of control 3 units x 3 systems and 2 units x 1 system all systems are used to read an image or generate image...

Page 123: ...D TEST 8 executing gain adjustment When adjustment ends normally the display indicates OK If it indi cates NG check the following take appropriate action Is the copyboard cover ADF closed Is the copyboard glass mounted correctly Check the position of the standard white plate Is the standard white plate soiled Is the lens area of the CS lens soiled 4 4 Shading Correction The light reflected by an o...

Page 124: ...ult digital signal in memory The image data to which black shading correction was executed is then subjected to computation using the white correction value thus executing full pixel white shading cor rection As a result the variation in LED intensify and in the intensity of the rod lens ar ray are corrected evening out the image density level Shading correction is executed as follows When the Sta...

Page 125: ...r the work The digital image signals which are the result of A D conversion are subjected to varia tion of dynamic range to suit the level of the background color of the original so that the machine will recognize the background to be white F03 406 01 As shown range A of a white background original is decreased like range B of a col ored background original to remove the color from its background ...

Page 126: ...te during pre scanning and the image data thus collected is evaluated to see if it is within a specific range if for instance it is outside the range the length of time is de creased 4 8 Enlargement Reduction The machine allows enlargement reduction between 50 and 200 set in increments of 1 4 8 1 Enlargement Reduction in Main Scanning Direction The ratio in main scanning direction drum axial direc...

Page 127: ...ion ratio the position of each pixel therefore must be changed However since the CCD is not found at each specific position the machine relies on computation to gen erate image data that expresses a selected ratio specifically the original image data items indicating the 2 points before and after a specific pixel are subjected to computation with the result indicating pixels enlarged reduced to a ...

Page 128: ...the ADF is in creased for reduction or decreased for enlargement thereby changing the width of the scanning line per pixel However when FAX mode is combined with standard or fine mode reading occurs at the speed used at 50 reduction and then the image processor PCB processes the result so that the image will be of the desired size 1 enlargement The speed at which the carriage is moved or the origi...

Page 129: ...versal and the like as editing functions 4 11 Density Conversion LUT i e look up table processing In this block a data conversion table is used to convert intensity signals into density sig nals or to enable the best output density curve for each mode 4 11 1 Density Adjustment F value conversion An F value conversion table best suited to the copy density selected in the control panel is used to ad...

Page 130: ...the original image 4 13 Image Memory Control The image memory is used as follows 4 13 1 Compression Expansion Rotation and Enlargement Reduction The machine uses image memory to subject binary image signals to compression ex pansion rotation and the like 4 13 2 SDRAM The machine uses image memory to store image data for image memory functions REF The machine is designed for memory copying only no ...

Page 131: ...onal or curved lines of images thus producing images consisting of smooth lines Using smoothing the ma chine can make moire associated with photo originals less conspicuous a When Generating Read Images The machine converts an 600x600 dpi input image into data of 1200 equivalent x 600 dpi by smoothing which is carried out by relocating specific pixels in question b When Generating Printer PDL Imag...

Page 132: ... Before starting the work be sure to disconnect the power plug Moreover if you have removed the drum unit be sure to keep it in a protective bag 2 Unless otherwise specially indicated reverse the steps used to disassemble the ma chine when assembling it 3 Identify the screws by type length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and a...

Page 133: ...iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 3 21 5 1 Copyboard Glass 5 1 1 Removing the Copyboard Glass 1 Open the copyboard cover or the ADF 2 Remove the 2 screws 1 and detach the copyboard glass retainer right 2 F03 501 01 3 Remove the copyboard glass 3 F03 501 02 1 1 2 3 ...

Page 134: ...22 Take care not to deform the right upper frame 1 when you have removed the copyboard glass If deformed the frame will come into contact with the CS unit damaging the latter F03 501 03 5 1 2 After Replacing the Copyboard Glass If you have replaced the copyboard glass be sure to perform gain adjust in service mode Refer to 5 1 1 1 ...

Page 135: ...R1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 3 23 5 2 CS Unit 5 2 1 Removing the CS Unit 1 Remove the copyboard glass Refer to 5 1 1 2 Move the belt 1 with your finger to move the CS unit 2 near the center of the copyboard F03 502 01 3 Remove the 3 screws 3 F03 502 02 2 1 3 3 ...

Page 136: ...R2010 SERIES REV 0 MAR 2002 3 24 4 While lifting the carriage 4 slightly slide the rail guide 5 to detach the rail guide from the carriage F03 502 03 5 Slant the carriage 6 so that the frame top is out the frame inside F03 502 04 6 Free the hook 7 and detach the flex ible guide 8 F03 502 05 5 4 6 8 7 ...

Page 137: ...tach the flexible cable 12 and detach the CS unit 10 F03 502 06 Do not loosen or remove the 3 screws 2 found on the rail guide 1 They are adjusted to high accuracy at the factory 12 11 11 10 9 1 2 2 F03 502 07 After mounting the CS unit do not turn on the power switch while the CS unit is at the left edge Otherwise the machine will not be able to detect home position normally causing the reader mo...

Page 138: ...TEM COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 3 26 5 2 2 Points to Note When Mounting the CS Unit When mounting the belt re tainer 1 be sure that the boss 2 is securely fitted F03 502 08 1 2 OK NG ...

Page 139: ...610 iR2010 SERIES REV 0 MAR 2002 3 27 When mounting the CS unit check to make sure that the belt retainer 1 is keeping the drive belt 2 firmly in place F03 502 09 After mounting the CS unit move the drive belt 2 with your finger to make sure that the teeth will not skip 1 2 OK 1 2 NG 2 F03 502 10 ...

Page 140: ... mounting the CS unit be sure to fit the flexible cable 3 fully straight in relation to the connector 4 and secure it in place using the lock 5 F03 502 11 5 2 3 After Replacing the CS Unit If you have replaced the CS unit be sure to execute gain adjustment and CS posi tion auto adjustment for ADF in service mode Refer to Chapter13 4 5 3 ...

Page 141: ... be sure to free yourself of static charges before starting the work More over avoid working in an envi ronment where static charges tend to occur When handling the CS unit take care not to leave oils or dirt from your hands on the photo conducting medium and the lens assembly In the case of the lens assembly 1 you may use a dry soft cloth to wipe off dirt in gentle strokes However do not wipe or ...

Page 142: ...the rear cover 4 Remove the right lower cover right rear cover and right rear upper cover 5 Open the manual feed tray and detach the left lower cover 6 Remove the drum unit When you have removed the drum unit wrap it in several sheets of copy paper to protect the drum from light 7 Remove the left rear cover ant the left upper cover and detach the rear upper cover 8 Disconnect the connector J13 2 f...

Page 143: ...ote When Mounting the Reader Motor When mounting the reader mo tor be sure to hook the tension spring on the motor and the machine s mounting plate then secure it in place with screws Otherwise the belt will lack correct tension leading to malfunction When mounting the reader mo tor check to be sure that the connector 1 faces the ma chine otherwise the harness of the read motor can interfere with ...

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Page 145: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 4 LASER EXPOSURE SYSTEM ...

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Page 147: ...light by a collimator lens and cylindrical lens After conversion it is directed to the 6 facet mirror which is rotating at a specific speed The laser beam reflected by the lens is then led to the imaging lens and reflecting mirror arranged in front of the 6 facet mirror to reach the photosensitive drum The laser beam scans the surface of the photosensitive drum at a specific speed as the 6 facet m...

Page 148: ...ygon mirror and a single beam F04 101 01 Component Laser semi conductor Scanner motor M102 Polygon mirror BD mirror BD PCB Laser driver PCB DC controller PCB Description Infrared light about 785 nm 1 beam DC brushless motor 6 faceted Laser beam detection Laser emission control Scanner motor rotation control T04 101 02 drum No 1 reflecting mirror BD PCB Laser unit laser driver PCB Cylindrical lens ...

Page 149: ...ened Start key ON Fixing roller 140 C TOP signal TOP PRINT INTR WMUP WAIT 1 WMUPR LSTR STBY STBY BD signal BDI Laser scanner motor M102 1 WAIT End Conditions 25 sec or more passed after supplying power to the fixing assembly and in addition the fixing assembly temperature is 150 or higher 27 sec or more passed after supplying power to the fixing assembly and in addition the fixing assembly tempera...

Page 150: ...d in the laser beam path 2 2 Signals Used 1 laser emission signal LONO It is generated based on the BD input signal laser is emitted when it goes 0 2 BD input signal BDIN It goes 0 upon detection of laser light 3 horizontal sync signal It is generated based on the BD input signal 4 horizontal synch signal BDO It is used to synchronize the video signals in laser scanning direction in laser scanning...

Page 151: ... the BD signal cannot be detected within a specific period of time 2 1 4 4 J907 5 3 2 10 J908 2 18 J102 18 20 21 6 7 J102 J104 J235 J235 20 21 J104 6 6 front No 2 mirror No 1 mirror BD mirror Polygon mirror 6 faceted rear Photosensitive drum BD PCB Laser unit Laser scanner unit Sync signal generation DC controller PCB Memory control 5 Image processor PCB Imaging lens ...

Page 152: ...nals emission of laser light is enabled when it goes 0 3 video signal It is a low amplitude for noise suppression drive signal 4 video out signal It is a low voltage drive signal converted from a video signal When the mage formation enable signal is 0 it turns on off the laser light 5 registration signal It generates the TOP signal when paper reaches the registration sensor PS102 mounted to the fr...

Page 153: ... 01 Memo The laser power is adjusted automatically whenever the laser unit is re placed 4 VDOUT 1 J102 2 3 4 5 6 7 8 8 J907 7 6 5 4 3 2 1 2 ENBL 8 DPICH 1 LON GND 3 VDO 3 VDO GND 5V 3 1 5 RGSNS J106 J909 6 7 DC controller PCB Laser unit Intensity monitor Laser Laser driver circuit Laser driver PCB Registration paper sensor PS102 ...

Page 154: ... signal goes 0 printing is started or continued 2 When the scanner motor acceleration signal goes 0 the scanner motor goes ON 3 The BD input signal goes 0 when laser light is detected 4 The cycle of the BD input signal and the target cycle are compared and the result is used to control the scanner motor 5 When the scanner motor deceleration signal goes 0 the scanner motor goes off F03 402 01 M102 ...

Page 155: ...t signal deviates from a specific cycle by 2 or more 5 During the WMUPR period after the power switch has been turned on or the front cover left cover has been opened closed the drum unit is absent 4 3 Scanner Pre Rotation The machine sends the scanner pre rotation command to rotate the scanner motor a spe cific period of time depending on when image data is received in advance of the pickup comma...

Page 156: ...re starting the work be sure to disconnect the power plug Moreover if you have removed the durm unit be sure to keep it in a protective bag 2 Unless otherwise specially indicated reverse the steps used to disassemble the ma chine when assembling it 3 Identify the screws by type length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and arrest...

Page 157: ...emoving the Laser Scanner Unit 1 Remove the fixing assembly 3 1 of Chapter 7 2 Remove the dust proof sponge 1 3 Disconnect the 3 connectors 2 4 Remove the 4 screws 3 and detach the laser scanner assembly 4 F04 501 01 The inside of heater laser scanner assembly cannot be adjusted in the field Do not disassemble it 4 3 1 2 3 3 2 2 ...

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Page 159: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 5 IMAGE FORMATION SYSTEM ...

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Page 161: ...harging roller bias control Description OPC 30 mm dia Cleaning blade 20 mm dia Dry 1 component toner projection Negative toner AC constant current control about 1110 µA about 860 Hz DC constant voltage control plain paper mode about 580 to 650 V AC constant voltage control about 1600 Vp p about 2200 Hz DC constant voltage control plain paper mode image area about 360 to 485 V non image area about ...

Page 162: ...iR2010 SERIES REV 0 MAR 2002 5 2 The image formation system consists of the following major components F05 101 01 Photosensitive drum Cleaning blade Primary charging roller Laser beam Transfer charging roller Paper path Drum unit Developing cylinder Blade Toner cartridge Developing assembly ...

Page 163: ... WMUP STBY Main motor M101 Primary AC bias Primary DC bias Developing AC bias Developing DC bias Transfer bias Power switch ON unit sec Cleaning bias Fixing roller at 140 C PRINT STBY LSTR PRINT INTR STBY 1 varies depending on density setting If PDL output the copying is constant 2 ATVC control 1 2 Main motor M101 Primary AC bias Primary DC bias Developing AC bias Developing DC bias Transfer bias ...

Page 164: ...he primary charging control system 1 turning on and of the bias 2 performing constant voltage control for the DC bias 3 performing constant current control for the AC bias The primary charging control system is constructed as shown in the following diagram F05 201 01 TB401 TB402 Pr PRACON PRACFOT DCPWM PRDCFOT To developing bias circuit To primary charging roller DC controller PCB Primary charging...

Page 165: ... biases applied to the primary charging roller are controlled as follows 2 3 1 DC Bias Constant Voltage Control The output voltage level f the DC bias is detected by the bias voltage detection circuit and is fed back to the DC generation circuit by way of the comparison circuit The ASIC on the DC controller PCB varies the pulse width of the primary developing DC bias out put level signal as needed...

Page 166: ...tant voltage level 3 controlling the developing AC bias to a constant voltage level 4 controlling the voltage level of the developing bias The system used to control the developing bias control mechanism is constructed as fol lows F05 301 01 TB403 TB404 Dv DVACFOT DCPWM DVDCFOT DC controller PCB ASIC CPU DVDCUP DVACON To primary bias circuit Developing bias circuit Comparison circuit Comparison ci...

Page 167: ...g DC Bias to a Constant Level The output voltage level of the DC bias is detected by the developing DC bias voltage detection circuit and is fed back to the DC generation circuit by way of the comparison circuit The ASIC on the DC controller PCB varies the pulse width of the primary devel oping bias output level signal as needed to keep the DC bias to a specific voltage level 3 3 2 Controlling the...

Page 168: ...ism is controlled for the following 1 turning on and off the bias 2 controlling the DC bias to a specific voltage current level 3 correcting the voltage level ATVC control The following shows the system used to control the transfer charging mechanism F05 401 01 T403 Tr TRCRNT TRPWM ASIC CPU TRPFOT TRCHG TRNFOT DC controller PCB Transfer bias circuit Comparison circuit Constant current voltage swit...

Page 169: ...ge Level The output level of the DC bias applied to the transfer charging roller is controlled as follows 4 3 1 Controlling the DC Bias to a Constant Current Level The internal resistance of the transfer charging roller changes because of variation among parts and the changes occurring in the environment When the positive DC bias drive signal TRPFOT goes ON and the constant current voltage switch ...

Page 170: ...ling the Output According to Operation Mode 4 5 1 Type of Mode The transfer charging output has the following mode item each with different output levels a Bias for Image Transfer It is a bias used to transfer toner images from the photosensitive drum to paper and is a positive voltage b Cleaning Bias It is a bias used to return toner from the transfer charging roller to the photosensitive drum an...

Page 171: ...tput level Dv of the developing bias in various detection circuits for A D conversion The CPU checks the difference in level between the cartridge detection signal TNRCHKD and the toner detection signal TNRCNKT after A D conversion when the developing bias is applied thus finding out the presence absence of cartridge and the level of toner F05 501 01 TB403 TB404 Dv TB405 TB406 Ant TNRCHKT TNRCHKD ...

Page 172: ...rotation F05 502 02 WAIT WMUPR WMUP 0 1 A retry is made if activation continues for about 0 2 sec or more The absence of toner is indicated after a 2nd re try Level checked by voltage level TNRCHKT TNRCHKD Power switch ON Level check Developing AC bias Developing DC bias unit sec 140 C 1st NG 2nd NG 3rd NG 1st re try 2nd re try INTR STBY PRNT 0 1 Level check Developing AC bias Developing DC bias L...

Page 173: ...0 iR1610 iR2010 SERIES REV 0 MAR 2002 5 13 If the absence of toner is detected the machine indicates the following message on its LCD Toner Empty Replace Cartridge Memo If detection is executed 3 times to find out the level of toner at power on a wait time of about 40 sec is needed ...

Page 174: ...toner assembly is constantly stirred by the stirring rod driven by the main motor The tip of the stirring rod is equipped with a torque limiter unit which goes ON when the waste toner assembly becomes full and the rod can no longer stir the waste toner as a result the sensor lever of the waste toner case full sensor PS120 will be pushed causing the machine to know that the waste toner case has be ...

Page 175: ... toner case is full and communicate the fact to the image processor PCB which in turn will indicate the messages WASTE TONER FULL and PREPARE A NEW DRUM in the control panel Thereafter the machine is designed to stop when it has printed 200 page cumulative It is reset when initial rotation takes place occurring when the power is turned off and then on or the front cover is opened and then closed F...

Page 176: ...re starting the work be sure to disconnect the power plug Moreover if you have removed the drum unit be sure to keep it in a protective bag 2 Unless otherwise specially indicated reverse the steps used to disassemble the ma chine when assembling it 3 Identify the screws by type length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and arrest...

Page 177: ... the grips 2 pull out the drum unit 3 When removing the drum unit be sure to hold the grips and take care not to scratch or soil it Further the photosensitive drum is highly sensitive to light Whenever you have re moved it be sure to protect it against light F05 701 02 7 1 2 Cleaning the Photosensitive Drum If the surface of the photosensitive drum is soiled wipe it with a flannel cloth coated wit...

Page 178: ...ly locking lever 1 While pushing on the protrusion of the toner cartridge turn the grip fully clockwise and pull out the toner car tridge 2 3 Turn the developing assembly locking lever 3 clock wise to unlock F05 702 01 4 Take out the drum unit 7 1 1 in Chap ter 5 5 Remove the multifeeder tray 5 2 1 in Chapter 6 6 Remove the two screws 4 and detach the shaft guide 5 F05 702 02 7 Holding the grips 6...

Page 179: ...the grips down slightly as you pull on them 2 When you slide in the devel oping assembly push it in so that it will slide along the rails When the lever 8 comes into contact with the plate 9 of the fixing as sembly try to lift it slightly as you push it in 3 When you are mounting the developing assembly check to make sure that the shaft 10 of the developing sleeve is in contact with the electrode ...

Page 180: ... roller portion of the transfer charging roller When cleaning it take care not to touch the roller surface or leave solvents or oils 2 To cleand the transfer charging roller use lint free paper while mak ing sure not to leave paper lint to dry wipe it Do not use water or sol vent 3 If white spots occur in the print images or soiling occurs on the back and in addition if the dirt of paper lint or t...

Page 181: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 6 PICKUP FEEDING SYSTEM ...

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Page 183: ...llowing methods Item Description Paper feed reference Center Paper stack Multifeeder 10 mm in height Tray AB Plain paper recycled paper colored paper 100 sheets if A4R A4 B5 B5R A5 A5R 80 g m2 50 sheets if A3 B4 80 g m2 50 sheets if transparency thick paper 90 to 128 g m2 10 sheets if envelope 1 sheet if label sheet Inch Plain paper recycled paper colored paper 100 sheets if LTR LTRR STMT STMTR 80...

Page 184: ... pickup feeding system is as fol lows F06 102 01 Notation Name PS101 Registration paper sensor PS102 Paper full sensor PS103 Delivery sensor PS105 Multifeeder paper sensor PS151 Cassette paper sensor PS152 Retry sensor 1 Pickup roller 2 Feeding roller 3 Separation roller 4 Vertical path roller 5 Manual feed pickup roller 6 Registration roller 7 Delivery roller T06 102 01 PS105 PS152 PS151 PS103 PS...

Page 185: ...eaches the registration roller the registration roller is at rest causing the leading edge of the paper to butt against it to form an arch The DC controller PCB turns on the registration clutch CL101 at specific timing to transmit the drive of the main motor to the registration roller thereby moving the paper ahead The paper reaches the delivery tray after moving through the transfer separation an...

Page 186: ...rea of the pickup roller gear without a tooth is located at the relay gear the ab sence of engagement between both gears prevents the drive from reaching the pickup roller shaft 1 The DC controller PCB generates the cassette pickup solenoid drive signal CSTFD to turn on the solenoid as a result the control arm pushes the cam to rotate the pickup roller drive gear slightly F06 201 02 2 When the pic...

Page 187: ... rotate the feeding roller 4 When the pickup roller makes a single rotation the area of the pickup roller drive without a tooth will be located at the relay gear preventing the drive of the main motor from reaching the pickup roller and the feeding roller stopping both rollers 5 After pickup the paper is moved under the vertical path roller and then to the registration roller assembly F06 201 04 F...

Page 188: ...eading edge of paper within a specific period of time the machine will turn on the cas sette pickup solenoid once again for a pickup retry If the retry sensor does not detect the leading edge of paper within a specific period of time after executing a retry pickup twice the machine will identify the condition as a jam and will indicate a jam message on the LCD in the control panel Sequence of Oper...

Page 189: ...ch SW105 found inside the machine enabling the machine to detect the presence absence of a cassette and the size of paper inside it The paper size switches are arranged as follows and the combination of push switches pressed by the paper size lever is used to detect the size of paper F06 201 06 T06 201 01 PSSN 1 PSSN 2 PSSN 3 PSSN 4 A3 A4 A4R A5 B4 B5 B5R LGL 11x17 LTRR U1 STMT U2 U3 LTR push swit...

Page 190: ...oller comes from the main motor M101 by way of the manual pickup solenoid SL101 and a gear The manual pickup roller and the manual pickup separation pad make sure that only one sheet of paper is picked and sent to the registration roller This series of operations is performed for each single sheet of paper The size of paper placed in the multifeeder tray is as selected by the user in the control p...

Page 191: ...ion pad is mounted opposite the pickup roller serving to separate one sheet of paper and sending it to the inside of the machine b Multifeeder Tray Pickup Drive Mechanism The manual feed pickup roller rotates by the drive of the main motor reaching the gear of the manual feed tray pickup drive assembly The timing at which paper is picked up is controller by the manual feed pickup solenoid drive si...

Page 192: ...10 iR2010 SERIES REV 0 MAR 2002 6 10 CHAPTER 6 PICKUP FEDING SYSTEM F06 202 02 M101 Lifter plate in down position Lifter plate in up position Manual feed pick roller Manual feed separation pad Multifeeder pickup clutch Multifeeder pickup solenoid Cam Claw ...

Page 193: ...oes not reach the registration pa per sensor after a 3rd retry pickup operation the machine will identify the condition as a jam and will indicate a jam message on the LCD in the control panel 2 2 4 Setting the Paper Size for the Multifeeder Tray user mode The multifeeder tray may be set to a specific paper size selected according to how it is used 1 If a different size is used each time paper is ...

Page 194: ...cific period of time after the image processor PCB receives the TOP signal video signals VDO VDO are sent so that the leading edge of the image on the photo sensitive drum and the leading edge of paper will match The paper is then moved through the transfer separation and fixing assemblies to reach the delivery tray The original leading edge margin adjustment volume VR101 mounted on the DC con tro...

Page 195: ...ff the main motor M101 and will indicate a jam message in the control panel Memo If a jam occurs while the machine is in copy mode all images stored in memory will be lost requiring the machine to start with the original for which a jam has occurred The following are the sensors used to monitor the movement of paper Notation PS101 PS102 PS103 PS105 PS151 PS152 Name Registration paper sensor Paper ...

Page 196: ...sor Cassette Cassette pickup solenoid SL151 Retry sensor PS152 T05 402 01 b Other Delay Jams A check is made for jams other than a cassette pickup assembly delay jam as follows The machine will identify the following condition as a delay jam the time it takes for paper to move from the sensor N 1 to the delay jam sensor N in question is controlled in relation to the number of clock pulses from the...

Page 197: ...10 SERIES REV 0 MAR 2002 6 15 CHAPTER 6 PICKUP FEDING SYSTEM Notation Name Delay jam PS101 Registration sensor Present PS102 Paper full sensor Absent PS103 Delivery sensor Present PS105 Multifeeder paper sensor Absent PS151 Cassette paper sensor Absent T06 402 02 ...

Page 198: ...he next sensor is con trolled in relation to the number of clock pulses from the main motor the sensor N does not go OFF within a specific period of time after the sensor N goes ON F06 402 02 b Stationary Jam at Power On The machine will identify the following condition as a stationary jam the delivery sen sor PS103 goes ON 1 4 sec after the initial rotation INTR or the registration sensor PS101 g...

Page 199: ...jam 4 2 4 Jam History The machine keeps a record of jams that have occurred You can generate a service re port to check the history or clear the history To indicate jam data Make the following selections in service mode 10 REPORT 07 JAM ERR LOG REPORT To clear the jam history Make the following selections in service mode 12 CLEAR REPORT JAM The machine retains the following data at time of a jam a...

Page 200: ...e starting the work be sure to disconnect the power plug Moreover if you have removed the drum unit be sure to keep it in a protective bag 2 Unless otherwise specially indicated reverse the steps used to disassemble the ma chine when assembling it 3 Identify the screws by type length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and arresto...

Page 201: ...te Pickup Assembly 1 Remove the front cover 2 Slide out the cassette 3 Remove the 4 screws 1 and detach the 2 fixing plate 2 F06 501 01 4 Remove the rear cover and the cassette rear cover 5 Remove the 4 screws 3 and detach the 2 fixing plate 4 6 Remove the 2 screws 2 washer 5 and detach the leaf spring 6 7 Disconnect the connector 7 F06 501 02 2 1 2 1 1 1 4 3 3 4 3 3 5 6 7 ...

Page 202: ...shown separate it from the machine 8 F06 501 03 9 Spread the support assembly 10 of the front rear of the left lower cover with a little force and detach the left lower cover 11 F06 501 04 10 Remove the 5 screws 12 and the screw w washer 13 11 Disconnect the 3 connectors 14 and detach the cassette pickup assembly 15 F06 501 05 12 15 14 12 14 13 10 11 8 9 ...

Page 203: ...grounding plate 15 is on the outside as shown F06 501 06 5 1 2 Removing the Cassette Pickup Roller 1 Slide out the cassette 2 Open the left lower cover 3 Holding the pickup roller assembly 1 so that it faces downward insert a screwdriver 2 or the like from the left side of the machine 4 Grab the pickup roller 3 and detach it F06 501 07 F06 501 08 15 1 2 3 ...

Page 204: ...detach the separation roller 1 and the feeding roller 3 F06 501 09 5 1 4 Removing the Cassette Pickup Solenoid 1 Remove the cassette pickup assembly 5 1 1 in Chapter6 2 Free the harness 1 from the harness guide 2 and remove the screw 3 then detach the cassette pickup sole noid 4 F06 501 10 5 1 5 Removing the Paper Size Detecting Switch 1 Remove the screw 1 and slide out the paper size detecting sw...

Page 205: ...te pickup assembly 5 1 1 in Chapter6 2 Disconnect the connector 1 and de tach the cassette paper sensor 2 F06 501 12 5 1 7 Removing the Retry Sensor 1 Remove the cassette pickup assembly 5 1 1 in Chapter6 2 Disconnect the connector 1 and re move the retry sensor 2 F06 501 13 5 1 8 Removing the Pickup Motor 20 cpm model only See to 4 4 1 Removing the Pickup Motor in Chapter9 2 1 2 1 ...

Page 206: ...multifeeder tray 2 F06 502 01 After mounting the multifeeder tray check to make sure that the holding plate 4 is pushed down by the manual feed pickup roller cam 3 If the holding plate is up push down the holding plate and while doing so rotate the manual feed pickup roller 5 using lint free paper so as not to come into direct contact with its surface until the hold ing plate is in low position by...

Page 207: ... 1 in Chapter5 3 Remove the multifeeder tray 4 Remove the 2 stepped screws 1 using a screwdriver then keeping your hands as shown detach the pickup guide assembly 2 by lifting it upward to the front F06 502 03 5 Remove the manual feed pickup roller 3 When Mounting After mounting the multifeeder pickup roller rotate the multifeeder pickup roller until it stops and check to make sure that the cam 4 ...

Page 208: ...ad 1 Remove the multifeeder pickup roller 2 Remove the separation pad 1 F06 502 05 5 2 4 Removing the Multifeeder Paper Sensor 1 Remove the left cover and the multifeeder tray 2 Remove the 2 screws 1 and detach the cover 2 F06 502 06 3 Disconnect the connector 3 and free the sensor hook 4 then detach the multifeeder paper sensor 5 F06 502 07 1 2 1 5 3 4 ...

Page 209: ...p sole noid 3 F06 502 08 5 3 Drive Assembly 5 3 1 Removing the Drive Assembly 1 Remove the fixing assembly 3 1 in Chapter7 2 Remove the multifeeder roller 5 2 2 in Chapter6 3 Remove the rear cover 4 Remove the right rear over 5 Remove the right upper cover 6 Remove the left rear cover 7 Remove the left upper cover 8 Remove the copyboard cover 9 Remove the cassette rear cover 10 Disconnect the conn...

Page 210: ...ews 4 and discon nect the 2 connectors 5 then detach the copyboard cover open closed de tecting unit 6 When mounting the copyboard open closed detecting unit be sure to use the black binding screw 3 mm in diameter Take care not to use the wrong screw F06 503 02 12 Remove the 2 screws 7 and detach the fixing plate 8 F06 503 03 4 6 4 5 5 7 8 7 ...

Page 211: ...13 Remove the 8 screws 9 and detach the support plate 10 F06 503 04 In the absence of the support take care not to impose a load on the reader unit Take care not to use the wrong screw the 4 screws to be used at the top are 3 mm in diameter while the 4 screws to be used at the bottom is 4 mm in diameter 10 9 9 9 9 10 9 9 9 ...

Page 212: ...tor 14 and free the harness 15 from the harness guide 16 Remove the resin E ring 16 and de tach the registration clutch 17 17 Remove the screw 18 disconnect the connector 19 then remove the multifeeder pickup solenoid 20 F06 503 05 18 Remove the 3 screws 21 and detach the left cover rail 22 F06 503 06 19 Remove the shaft 25 and bushing 24 of the multifeeder pickup roller gear 23 F06 503 07 23 25 2...

Page 213: ...on paper sensor 21 Remove the 4 screws 27 and detach the drive assembly 28 F06 503 08 5 4 Registration Roller Assembly 5 4 1 Removing the Registration Roller 1 Remove the drive assembly 5 3 1 in Chapter6 2 Remove the 2 screws 1 and detach the leaf spring 2 from the boss 3 F06 504 01 3 Remove the screw 4 and detach the jam removing knob 5 F06 504 02 27 28 26 27 2 3 1 4 5 ...

Page 214: ...he registration roller 6 F06 504 03 When mounting the registration roller check to make sure that the grounding plate 11 is in contact with the bushing 12 of the registration roller and the shaft 13 under the registration roller F06 504 04 5 4 2 Removing the Registration Paper Sensor 1 Remove the drive assembly 5 3 1 in Chapter6 2 Disconnect the connector 1 3 Free the 4 claws 2 and detach the regi...

Page 215: ...2002 6 33 CHAPTER 6 PICKUP FEDING SYSTEM 5 4 3 Removing the Registration Clutch 1 Remove the rear cover and left rear cover 2 Disconnect the connector 1 and free the harness 2 from the harness guide 3 Remove the resin E ring 3 and de tach the registration clutch 4 F06 504 06 4 3 2 1 ...

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Page 217: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 7 FIXING SYSTEM ...

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Page 219: ...d outside the machine The fixing system has the following functions and uses the following methods Item Fixing method Fixing drive Control temperature Temperature detection Fixing temperature control Pressure roller cleaning Error detection Description Roller fixing From main motor M101 Varied according to selected mode 1 By main thermistor temperature control error detection 2 Sub thermistor erro...

Page 220: ... Component Fixing roller Pressure roller Fixing heater H101 Main thermistor TH101 Sub thermistor TH101 Thermal switch THSW101 Description 31 mm in dia 25 mm in dia Halogen heater 800 W Temperature control error detection Error detection Error detection 230 10 C T07 101 02 Fixing heater H101 Thermal switch THSW101 Main thermistor TH101 Sub thermistor TH101 Fixing roller Pressure roller ...

Page 221: ...mistor error F07 201 01 P1 CB NF NF ASIC CPU Zerocross circuit RLYDRV 24VR2 FSRDRV HEATDT ZEROXI AC DC F1 SW1 H101 THSW101 GND GND TH2 GND TH1 THCNCT RL1 TH101 TH101 J122 3 33 31 32 35 5 4 1 1 1 1 3 3 3 J120 J105 J103 6 5 4 3 2 1 1 2 3 4 5 6 6 5 4 3 2 1 J913 J915 DORSW1 DORSW2 2 1 J107 Power supply PCB Low voltage power supply circuit Heater drive circuit Relay circuit Fixing heater detection circ...

Page 222: ...e following 1 Control in response to the operation of the power switch 2 Control according to the type of paper 3 Control at time of down sequence 4 Control in ESS energy save mode The sequence of control is as follows F07 202 01 STBY PRINT STBY Wait indication Fixing heater H101 Main power switch ON Start key ON or print signal input Green Red End Green Heavy paper mode Plain paper mode 200 C 190...

Page 223: ...e To ensure fixing immediately after the power switch is turned on a target temperature is used as a reference as determined in relation to the fixing temperature at time of when the power switch is turned on and to the state of the printer If the fixing temperature is lower than 80ºC when the power switch is turned on For printing a temperature higher than the control temperature is used as deter...

Page 224: ...high To prevent overheating the machine in creases the distance between sheets Down sequence is started when the reading of the sub thermistor is 210 C Down sequence is ended when continuous printing ends Mode Plain paper mode default Heavy paper mode Control temperature during printing 173ºC 195ºC Control temperature in standby 140ºC 140ºC Remarks Used when printing on plain paper Used when print...

Page 225: ...mperature of the fixing heater is low ered to 120ºC from 140ºC standby temperature The target temperature at the end of ESS1 is determined in relation to the fixing tem perature and the printer state as in the case of temperature control used at power on Control for ESS2 When the machine is in ESS2 state the fixing heater H101 remains OFF The target temperrature at the end of ESS2 is determined in...

Page 226: ... turned off and then on After turning on the power be sure to execute the following in service mode to remove the error infor mation 7 PRINTER 4 PRINTER RESET YES 2 3 3 Conditions for Error Detection The machine will detect an error in response to any of the following a Start Up Error A start up error is identified for the following reading of the main thermistor It exceeds 40 C but does not reach...

Page 227: ...0 MAR 2002 7 9 d High Temperature Error The reading of the main thermistor is 220 C or higher e Drive Circuit Error At time of initialization the ZEROXI signal of the power supply cannot be detected The ZEROXI signal does not arrive for 3 sec during temperature control A triac short is detected ASIC ...

Page 228: ...igher read by main thermistor TH101 2 Thermistor Disconnection The connector detection circuit on the DC controller PCB monitors the THCNCT sig nal and the CPU will assume that the connector of the thermistor is disconnected if the signal is 0 3 Cutting Off the Power in Response to Overheating as detected by the thermal switch If the internal temperature of the thermal switch THSW101 exceeds about...

Page 229: ...tarting the work be sure to disconnect the power plug Moreover if you have removed the drum unit be sure to keep it in a protective bag 2 Unless otherwise specially indicated reverse the steps used to disassemble the ma chine when assembling it 3 Identify the screws by type length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and arrestors ...

Page 230: ...Chapter 5 4 Remove the left front cover and the de livery upper cover 5 Remove the right cover 6 Remove the delivery cover 7 Remove the fixing connector cover 1 You will be using the cover once again be sure to remove all glue F07 301 01 When mounting the fixing con nector cover match the 2 screw holes 3 against the 2 holes 2 in the fixing connector cover removed previously And attach the fixing c...

Page 231: ...R2010 SERIES REV 0 MAR 2002 7 13 8 Remove the 2 screws 5 then remove the grounding wire 6 and the fixing connector fixing plate 7 F07 301 03 9 Disconnect the 3 connectors 9 from the fixing connector fixing plate 8 then free the harness from the harness guide F07 301 04 5 7 5 6 8 9 9 ...

Page 232: ...than 2 mm in diameter into the screw hole 13 and loosen them by turning the hex wrench F07 301 05 1 After mounting the fixing assembly check to make sure that the delivery lower cover 14 is behind the rear cover 15 as shown 2 When mounting the fixing assembly you may find it difficult to engage the fixing roller gear If such is the case release the locking le ver 16 to which the fixing roller gear...

Page 233: ... disassemble or clean the following parts found inside the fixing assembly in the field a small inaccuracy in the torque or adjustment or deformation by cleaning work can cause smoking and flaming Thermistor Thermal switch 3 3 Removing the Delivery Sensor 1 Remove the fixing assembly 1 2 Disconnect the connector 2 and free the 4 claws 3 then detach the deliv ery sensor 4 F07 303 01 3 4 1 2 ...

Page 234: ...g the Pressure Roller 1 Remove the fixing assembly See 3 1 of Chapter 7 2 Remove the screw 1 and detach the support plate 2 3 Remove the fixing cover 3 F07 304 01 4 Remove the screw 4 and detach the drive gear shaft plate 5 and the gear 6 5 Free the claw 7 and detach the gear 8 6 Remove the gear 9 F07 304 02 3 1 2 8 7 9 6 4 5 ...

Page 235: ...iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 7 17 7 Remove the 3 screws 10 and discon nect the connector 11 then detach the delivery roller unit 12 F07 304 03 8 Remove the 2 screws 13 and detach the delivery lower cover 14 12 10 10 12 10 11 F07 304 04 14 13 ...

Page 236: ...e delivery roll 15 and the spring 16 tend to come off easily once the delivery lower cover has been removed Take full care not to lose it F07 304 05 9 Push down the pressure releasing lever 17 to remove the pressure F07 304 06 10 Remove the 2 screws 18 and detach the 2 linking plates 19 F07 304 07 15 16 17 19 19 18 18 ...

Page 237: ... the D cut shaft found on the right side F07 304 09 12 Remove the 2 screws 24 for the pres sure roller assembly and detach the inlet guide 25 F07 304 10 F07 304 08 1 The static eliminating brush 22 can come off Take care not to lose it 2 Do not tilt the fixing roller assembly 23 otherwise the fixing roller can come off the bushing Be sure to place it on a flat surface 1 2 3 20 21 23 22 25 24 ...

Page 238: ...emove the left right spring 26 then push down the 2 bushings 27 in the direction of the arrow to detach 15 Remove the bearings 28 2 each on left and right and detach the pressure roller 29 F07 304 11 If the pressure releasing lever 30 or the fixing shaft 31 has come off when the pressure roller is removed be sure to mount them back as shown F07 304 12 26 29 27 28 26 29 27 28 30 31 ...

Page 239: ...COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 7 21 When mounting the pressure roller check to make sure that the contact plate 32 is in con tact with the inlet guide 33 F07 304 13 33 32 ...

Page 240: ...bly See 3 1 of Chapter 7 2 Remove the pressure roller assembly See 3 4 of Chapter 7 3 Remove the 2 screws 1 of the fixing roller assembly then detach the fixing roller 2 and the fixing heater 3 F07 305 01 4 Check the thermistor 4 and the ther mal switch 5 for scratches dirt and deformation If any replace the fixing assembly Do not clean the thermistor 4 or the thermal switch 5 F07 305 02 3 2 1 4 4...

Page 241: ...CHAPTER 7 FIXING SYSTEM COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 7 23 5 Remove the spring 6 detach the separation claw 7 F07 305 03 7 6 ...

Page 242: ...at the contact plate 2 and bushing 3 is mounted F07 306 01 2 Open the separation claws 1 to insert the fixing roller 4 Obtain a sheet of A3 11x17 white paper fold it in 4 and fit it as shown 3 With the fixing heater 5 fitted in the fixing roller 4 hold the fixing roller 4 in your hand 4 With attention to the separation claws 1 force the fixing roller 4 against the paper and place it on the fixing ...

Page 243: ...sure to mount the fixing heater so that its edge with print faces upward Further take care not to touch the glass portion of the fixing heater 2 When mounting the fixing roller take care not to scratch it by any of the separation claws F07 306 04 Check to make sure that the bushing 8 is mounted as shown and that the side 9 on both ends of the bushing are parallel 6 7 7 F07 306 05 9 8 ...

Page 244: ...er gear 10 and turn the fixing roller 11 to see if the rotation is smooth and that the busing 12 does not move F07 306 06 7 Prepare a strip from a transparency 20cm in length and 20mm in width then attach a coin about 5g to the strip 8 Insert the strip 14 between the ther mistor 13 and the fixing roller 11 F07 306 07 10 11 12 11 14 13 ...

Page 245: ...s shown The delivery roll 17 and the spring 18 tend to come off easily once the delivery lower cover has been removed Take full care not to lose it F07 306 08 10 While holding the fixing roller remove the paper 11 After mounting the fixing roller and the fixing heater check to make sure the thermal switch 19 are correctly mounted by lightly pushing and then releasing the fixing aluminum core 20 19...

Page 246: ...0 MAR 2002 7 28 13 After putting back the fixing assembly check the resistance using a meter a between the earth contact 21 and the fixing roller core 22 it must be 350Ω or less b between the earth contact 21 and the inlet guide 20 it must be 10Ω or less F07 306 10 350 or less 22 23 21 21 10 or less ...

Page 247: ...nd the fixing roller core 22 is not as indicated check to make sure that the static eliminating brush 24 is in contact with the fixing roller core 22 22 24 F07 306 11 If the resistance between the earth con tact and the inlet guide 23 is not as indicated check to make sure that the contact plate 24 is in contact with the inlet guide 23 F07 306 12 15 After the checks put back the fixing assembly by...

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Page 249: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 8 EXTERNALS AND AUXILIARY CONTROL SYSTEM ...

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Page 251: ...panel has the following construction The circuitry of the control panel consists of two PCBs and is controlled by the ASIC of the image processor PCB 1 Non Fax Model The indication on the LCD is in 2 lines of 20 characters each 2 Fax Model The LCD consists of 80 x 320 dots F08 101 01 ASIC CPU LED LCD VR LED Image processor PCB Control panel PCB 1 Control panel PCB 2 Key SW Key SW ...

Page 252: ...he power switch and a remote ON OFF system linked to control signals and is supplied to each load The output of the power supply PCB is controlled by the power switch SW101 or sig nals from the printer board The names and functions of the parts associated with the power supply are as follows Name Power supply PCB Power switch SW101 Cover switch DORSW1 DORSW2 Description generates DC power from AC ...

Page 253: ...DC Accessory 1 standard if fax model P1 CB NF NF F1 SW101 3VS1 5VS 24VR2 24VR2 3VR 5VR 12VS 24VR1 3VS1 3VS2 3VR 5VR 12VS 24VR1 24VR2 3VS1 3VS2 5VS DORSW1 DORSW2 power supply PCB Full time ON system Low voltage power supply PCB Power switch Remote ON OFF system DC controller PCB ADF 1 Original detection reader motor drive PCB NCU PCB 1 Cassette electrical loads Printer boards Control panel electric...

Page 254: ... 8 3 3 45V 4 3A 8 0A 3VS2 CN1 15 CN1 17 CN1 19 CN1 20 3 3 45V 4 3A 8 0A 5VS CN2 12 CN2 13 CN5 11 CN5 12 CN5 13 5 5 05V 1 9A 4 0A 12VS CN1 1 5 12V 0 6A 3 0A T08 201 02 The levels of outputs form the DC power supply of the remote ON OFF system are as fol lows Output Connector Output voltage tolerance Rated output voltage Rated output current Activation level of overcurrent protection mechanism 3VR C...

Page 255: ...load and turn on the power switch once again to reset the machine The circuitry is equipped with a fuse which will blow to cut off the power in response to an overcurrent in the AC line 2 3 High Voltage Power Supply Circuit The high voltage output circuit is built into the DC controller PCB The ASIC on the DC controller PCB sends the following commands for the generation of high voltage at such ti...

Page 256: ...specific period of time If the machine has remained in standby state for a specific period of time at the end of which the ESS mechanism is set to go ON as set in user mode the ASIC on the image processor PCB generates the ESS control signal which is used to cut off the supply volt age sent to the remote ON OFF system In ESS1 control however 24VR2 to the DC controller PCB is retained for control o...

Page 257: ...08 301 01 DC controller PCB Power supply PCB Low voltage power circuit ADF 1 AC DC Remote ON OFF system Full time ON system ESS control signal Cassette electrical loads Original detection reader motor drive PCB Electrical loads ESS control block Control panel PCB Printer board NCU PCB 1 Image processor PCB Accessory 1 standard if fax model ...

Page 258: ...led for printer board network board if mounted 4 If the image memory contains image data 5 If the communication is set to dial in mode on a fax model The machine ends ESS mode in response to anther press on the Energy Save key in the control panel it will also end the mode for the following 1 presence of original in ADF accessory 2 copyboard cover open 3 print command from printer board if mounted...

Page 259: ...UXILIARY CONTROL SYSTEM COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 8 9 4 Fan 4 1 Outline The machine is equipped with a single fan for discharge of heat from inside it F08 401 01 FM101 ...

Page 260: ...ANON to go 1 and the fan full speed rotation signal FANFULL to go 1 the drive voltage control block supplies fan drive voltage FANDRV of 24 V to rotate the heat discharge fan to rotate at full speed 2 Half Speed Control When the ASIC on the DC control PCB causes the fan ON signal FANON to go 1 and the fan full speed rotation signal FANFULL to go 0 16V fan drive voltage FANDRV is supplied to rotate...

Page 261: ...the DC controller PCB monitors the full time fan lock detection signal FANLOCK if the signal remains 0 for a specific period of time it uses error code E805 4 2 3 Sequence of Operation fan drive F08 402 02 WAIT STBY INTR half speed 16 V full speed 24 V PRINT PRINT LSTR 30sec STBY Heat discharge fan FM101 Registration paper sensor PS101 Delivery sensor PS103 Power switch ON ESS OFF Start key ON Pow...

Page 262: ... model is equipped with a vanadium lithium secondary battery BAT2 mainly used to back up image data The period of backing up data and the life of the battery are as follows Backup period about 1 hr machine s power switch kept ON for a day or longer under normal temperature and atmospheric pressure Life of battery about 5 yr or charging discharging 20 times w 64MB expansion memory to 50 times w sta...

Page 263: ...r vice mode settings Battery life 5 yr approx When the battery reaches the end of its life the display will indicate DATA ERROR when the power is turned on The battery cannot be replaced on its own Upon exhaustion the image processor PCB itself must be replaced If you disconnect the jumper plug JP1 JP201 from the image processor PCB and turn off the machine all control data will be reset to defaul...

Page 264: ...or PCB The image processor PCB designed for the fax model comes with the switch JP2 set to OFF to prevent the possible exhaustion of the lithium battery it does not come with a jumper plug JP1 requiring you to perform the following 1 Remove JP1 from the exiting image processor PCB and fit it to the new image processor PCB 2 Shift JP 2 from OFF to ON 3 If a few minute has passed before the machine ...

Page 265: ...R1610 iR2010 SERIES REV 0 MAR 2002 8 15 Fax Model JP2 JP1 J21 J63 J72 J71 J32 J64 J33 J3 J1 J209 J34 BAT2 BAT1 J202 J206 J208 J204 J234 J81 J44 J41 J16 J35 J10 J42 J11 JP2 JP1 J204 BAT1 JP201 J202 J271 J216 J204 J210 J244 J221 J264 J209 J203 J211 J212 J263 J208 J206 J235 JP201 Non Fax Model F08 501 02 ...

Page 266: ...Item USER DATA LIST Description 1 various copy mode settings 2 various printer mode settings 3 various fax mode settings T08 502 01 b Service Mode Data Item 1 SSSW 2 MENU 3 NUMERIC Param 4A SPECIAL 4B NCU 4C ISDN 5 TYPE 6 SCANNER 7 PRINTER 8 PDL 9 COUNTER 10 REPORT 11 DOWNLOAD 12 CLEAR 13 ROM 14 CS SET Description error control echo remedy count size set tings etc NL equalizer transmission level e...

Page 267: ...rd system dump record Description most recent 40 communications reception transmission past communications state error communication history etc T08 502 03 d Data Backed Up by BAT2 Item Transmission image reception image Description transmission memory transmission broadcast timer transmission timer broadcast polling transmission relay broadcast transmission memory reception T08 502 04 ...

Page 268: ...doing so a User Data Item Settings mode data Dial register mode List User data list 1 touch spd dial list 1 touch spd dial list detail Coded speed dial list Coded speed dial list detail Group dial list T08 502 05 b Service Mode Data Item Service mode data List System data list or counter report T08 502 06 Memo System Data List service mode 1 through 7 13 start date output Counter Report maintenanc...

Page 269: ...k 1 Before starting the work be sure to disconnect the power plug Moreover if you have removed the drum unit be sure to keep it in a protective bag 2 Unless otherwise specially indicated reverse the steps used to disassemble the machine when assembling it 3 Identify the screws by type length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and...

Page 270: ...TER 8 EXTERNALS AND AUXILIARY CONTROL SYSTEM COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 8 20 6 1 External Covers F08 601 01 2 12 13 9 4 3 10 16 1 5 6 7 14 8 11 15 ...

Page 271: ...4 screws 12 Left upper cover 4 screws 13 Left rear over 3 screws 14 Rear cover 7 screws however 13 screws if printer board is mounted 15 Rear upper cover 3 screws 16 Multifeeder tray Must be removed in specific sequence Remove the external covers in the following sequence Target cover Cover to remove 4 Delivery tray 5 Right cover 10 Delivery upper cover 9 Left front cover 6 Right support cover 5 R...

Page 272: ... 1 Open the front cover 1 and remove the screw 2 then remove the door tape 3 2 Remove the 2 L shaped pins 4 and detach the front cover 1 F08 601 02 6 1 2 Removing the Control Panel Lower Cover 1 Remove the 3 screws 1 F08 601 03 2 Remove the 3 bosses 2 on the left and right then free the 4 claws 3 and de tach the control panel lower cover F08 601 04 1 1 3 3 4 2 2 1 2 3 4 ...

Page 273: ...02 8 23 6 2 Control Panel 6 2 1 Removing the Control Panel 1 Remove the control panel lower cover See to 6 1 2 2 Remove the 2 screws 1 and detach the control panel upper cover 2 F08 602 01 3 Remove the 2 screws 3 each from the left and right and 1 screw 4 each from the grounding wire on the left and right F08 602 02 1 2 1 3 4 3 4 3 ...

Page 274: ...connect the 2 connectors 5 from behind the control panel and detach the control panel 6 F08 602 03 6 3 Main Motor 6 3 1 Removing the Main Motor 1 Remove the rear cover 2 Remove the printer board unit if equipped with printer functions see 6 5 11 3 Disconnect the connector 1 4 Remove the 3 screws 2 and detach the main motor 3 F08 603 01 6 5 3 1 2 ...

Page 275: ...ove the printer board unit if equipped with printer functions see 6 5 11 3 Disconnect the connector 1 4 Remove the 4 screws 2 and detach the heat discharge fan assembly 3 F08 604 01 5 Remove the 2 screws 4 and detach the heat discharge fan 5 F08 604 02 When mounting the heat dis charge fan be sure to match the arrow 6 indicating the direc tion of air current and the arrow 7 on the hood F08 604 03 ...

Page 276: ...nd detach the DC controller PCB 4 F08 605 01 When mounting the PCB be sure that the 3 high voltage con tacts 5 are as indicated 4 If you have replaced the PCB go through the instructions given for re placement See to 2 1 3 in Chapter 13 F08 605 02 6 5 2 After Replacing the DC Controller PCB 1 After replacing the PCB go through the steps given under 2 1 3 of Chapter 13 to adjust the leading edge ma...

Page 277: ...e 6 screws 2 and detach the image processor PCB 3 5 If you have replaced the PCB go through the instructions given for re placement See to 2 3 4 in Chapter13 F08 605 03 6 5 4 When Replacing the Image Processor PCB Go through the steps given for the replacement of the image processor in 2 3 4 of Chapter 13 6 5 5 Removing the RAM DIMM 1 If equipped with fax functions change the jumper plug 1 JP2 to ...

Page 278: ...t to the front and slide it to remove F08 605 05 6 5 7 Removing the Analog Processor PCB 1 Remove the rear upper cover 2 Remove the 2 screws 1 and detach the copyboard glass retainer right 2 3 Remove the copyboard glass 3 F08 605 06 4 Remove other screw 4 and detach the flexible cable retainer 5 5 Remove the flexible cable 6 6 Remove the 3 screws 7 and detach the protective panel 8 F08 605 07 1 1 ...

Page 279: ...nect the connector 9 and re move the 3 screws 10 F08 605 08 8 Remove the printer board if equipped with printer functions see to 6 5 11 in Chapter8 9 If the mounting screw 12 of the analog processor PCB 11 is hidden behind the humidity preventing plate 13 per form the following If the screw 12 is not hidden go to step 12 F08 605 09 9 10 11 12 12 13 ...

Page 280: ...lack binding screw 3 mm in diameter Take care not to use the wrong screw 11 Remove the 2 screws 15 detach the humidity preventing plate 16 F08 605 11 12 Disconnect the 2 connectors 17 and remove the screw 18 of the grounding wire then free the harness from the 2 clamps 19 13 Remove the 2 screws 20 and pull the analog processor PCB 21 to the front to detach 14 If you have replaced the PCB go throug...

Page 281: ...r Supply PCB 1 Remove the right cover 2 Disconnect the 4 connectors 1 and the flexible cable 2 from the power supply PCB 3 Remove the 7 screws 3 from the power supply PCB and detach the power supply PCB 4 F08 605 13 If equipped with the core 5 difference from models When fitting the flexible cable 2 make sure that it is laid as shown in relation to the core 5 then fit the 2 clips 6 in front and at...

Page 282: ...Disconnect the 7 connectors 1 and the flexible cable 2 4 Remove the 4 screws 3 and detach the original detection reader motor drive PCB 4 F08 605 15 6 5 11 Removing the Printer Board Unit if equipped with printer functions 1 Remove the rear cover 2 Disconnect the 2 connectors 1 and the flexible cable 2 from the image pro cessor PCB 3 Remove the 7 screws 3 and detach the printer board unit 4 F08 60...

Page 283: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 9 CASSETTE UNIT ...

Page 284: ......

Page 285: ...r type Paper size Pickup control 1 cassette unit 2 cassette unit 3 cassette unit Drive source 1 cassette unit 2 cassette unit 3 cassette unit Description Retard method 250 sheets 80 g m2 250 sheets x 2 80 m2 250 cassette x 3 80 g m2 By user Plain recycled paper 60 to 90 g m2 A5 STMT to A3 11 x 17 279mm x 432mm 1 cassette unit controller PCB 2 3 cassette unit controller PCB 2 3 cassette unit contro...

Page 286: ... CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 9 2 1 3 Arrangement of Major Rollers and Sensors The major rollers and sensors are arranged as follows 1 Cassette Unit 2 Cassette Unit 3 Cassette Unit F09 103 01 1 2 3 4 5 1 2 3 4 5 6 6 1 2 3 4 5 6 ...

Page 287: ...GHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 9 3 Ref Name 1 Vertical path roller 2 Separation roller 3 Feeding roller 4 Pickup roller 5 Cassette paper sensor PS151 6 Re try sensor PS152 T09 103 01 ...

Page 288: ...bly 2 1 Pickup Control System The following diagram shows the pickup control system 1 Cassette Unit F09 201 01 Ref Name 1 Link gear 2 Main motor drive signal MTRON 3 Cassette pickup solenoid drive signal CSTFD T09 201 01 SL151 SL151 M101 1 2 3 DC controller PCB 1 cassette unit controller PCB 1 cassette unit cassette unit of host ...

Page 289: ...2 Cassette Unit F09 201 02 Ref Name 1 Link gear 2 Main motor drive signal MTRON 3 Pickup solenoid drive signal CSTFD 4 Pickup motor drive signal MTRON T09 201 02 4 2 3 3 3 SL151 SL151 M101 1 SL151 SL151 M104 1 DC controller PCB 2 3 cassette unit controller PCB cassette unit of host cassette unit of 2 cassette unit ...

Page 290: ...3 Cassette Unit F09 201 03 Ref Name 1 Link gear 2 Main motor drive signal MTRON 3 Pickup solenoid drive signal CSTFD 4 Pickup motor drive signal MTRON T09 201 03 4 2 3 3 3 SL151 SL151 M101 1 SL151 SL151 M104 1 cassette unit of 3 cassette unit DC controller PCB 2 3 cassette unit controller PCB cassette unit of host ...

Page 291: ... CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 9 7 2 2 Pickup Control See 2 1 of Chapter 6 2 3 Cassette Pickup Operation See 2 1 of Chapter 6 2 4 Pickup Re Try Operation See 2 1 of Chapter 6 2 5 Cassette Paper Size Detection See 2 1 of Chapter 6 ...

Page 292: ... detect the presence absence of paper inside the cassette The presence absence of paper is checked at such times as programmed in the CPU of the cassette unit controller PCB when a jam is detected the CPU will immediately turn off the main motor M101 and pickup motor M104 for the host and indicate the Jam message on the control panel 3 2 Sequence of Jam Detection 3 2 1 Delay Jam See 4 2 1 of Chapt...

Page 293: ...arting the work be sure to disconnect the power plug Moreover if you have removed the durm unit be sure to keep it in a protective bag 2 Unless otherwise specially indicated reverse the steps used to disassemble the machine when assembling it 3 Identify the screws by type length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and ar restors a...

Page 294: ...2002 9 10 4 1 Removing the Cassette Unit 1 Remove the host cassette and the cas sette under it 2 Remove the 4 screws 1 and detach the 2 linking plates 2 F09 401 01 3 Remove the cassette rear cover 4 Remove the 4 screws 3 from the rear of the machine and detach the 2 link plates 4 F09 401 02 1 1 1 2 4 3 3 4 ...

Page 295: ...TE UNIT COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 9 11 5 Remove the washer screw 5 F09 401 03 6 Disconnect the connector 6 and free the harness from the guide F09 401 04 5 6 ...

Page 296: ...t F09 401 05 4 2 Cassette Pickup Assembly 4 2 1 Removing the Cassette Pickup Assembly See Chapter 6 4 2 2 Removing the Cassette Pickup Roller See Chapter 6 4 2 3 Removing the Cassette Pickup Solenoid See Chapter 6 4 2 4 Removing the Paper Size Switch See Chapter 6 4 2 5 Removing the Cassette Paper Sensor See Chapter 6 4 2 6 Removing the Re Try Sensor See Chapter 6 ...

Page 297: ...rear cover 2 Remove the 2 screws 1 and discon nect all connectors 2 from the PCB then detach the cassette unit controller PCB 3 F09 403 01 F09 403 02 4 4 Drive Related Parts 4 4 1 Removing the Pickup Motor 1 Remove the cassette rear cover 2 Remove the 4 screws 1 and discon nect the connector 2 then detach the pickup motor 3 F09 404 01 1 1 2 2 3 1 3 1 2 1 2 3 2 1 Cassette unit 2 3 Cassette unit ...

Page 298: ......

Page 299: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 10 INNER 2 WAY TRAY ...

Page 300: ......

Page 301: ...y Lower tray Power supply Description 2 in total 1 bin No 2 delivery slot Host internal delivery tray No 1 delivery slot Face down Plain recycled paper from 60 to 90 g m2 A3 279 4 x 431 8mm 11x17 to A5 STMT 100 sheets A4 B5 LTR 50 sheets A3 B4 A4R B5R A5 A5R 11x17 LGL LTRR STMT STMTR same as host DC24V 5V from host T10 101 01 Names of Trays F10 101 01 tray A No 2 delivery slot tray B No 1 delivery...

Page 302: ...S REV 0 MAR 2002 10 2 1 2 Arrangement of Rollers and Sensors The major rollers and sensors of the inner 2 way tray are arranged as follows 1 No 2 delivery roller 2 Delivery flapper 3 No 2 delivery tray 4 No 2 delivery roller 5 No 2 delivery sensor 6 No 2 full detection sensor F10 102 01 3 2 1 4 5 6 ...

Page 303: ...ensor PS103 the 2 way delivery solenoid SL201 goes ON to switch the paper path to the No 2 delivery slot The paper being moved is detected by the delivery sensor PS201 The volume of paper in the delivery tray is monitored by the No 2 full detection sensor PS202 F10 201 01 2 2 Selecting a Delivery Slot user mode Delivery tray A or delivery tray B may be selected for a specific type of output copies...

Page 304: ...resence absence of paper is checked in relation to the presence absence of paper over a specific sensor at such times as programmed in the CPU of the DC controller PCB If a jam is detected the CPU will immediately turn off the host s main motor M101 and indi cate the Jam message in the control panel 3 2 Sequence of Jam Detection 3 2 1 Delay Jam See 4 2 1 of Chapter 6 3 2 2 Stationary Jam See 4 2 2...

Page 305: ... starting the work be sure to disconnect the power plug Moreover if you have removed the durm unit be sure to keep it in a protective bag 2 Unless otherwise specially indicated reverse the steps used to disassemble the machine when assembling it 3 Identify the screws by type length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and ar restor...

Page 306: ...V 0 MAR 2002 10 6 4 1 Removing the Inner 2 Way Unit 1 Remove the left cover 2 Remove the drum unit See to 7 1 1 in Chapter 5 3 Remove the multifeeder tray 4 Remove the left rear cover 5 Remove the 2 screws 1 and detach the left front cover 2 then detach the in ner deliver upper cover 3 F10 401 01 1 2 3 ...

Page 307: ... SERIES REV 0 MAR 2002 10 7 6 Open the front cover and remove the 5 screws 4 then detach the right cover 5 7 Remove the 2 screws 6 and detach the delivery tray 7 F10 401 02 8 Remove the inner delivery tray 8 F10 401 03 9 Detach the fixing connector cover 9 as shown F10 401 04 7 6 6 4 4 5 8 9 ...

Page 308: ... 10 of the inner 2 way tray PCB then free the harness from the harness guide F10 401 05 11 Remove the 2 screws 11 and remove the fixing connector fixing plate 12 and the grounding wire 13 F10 401 06 12 Disconnect the 3 connectors 14 from the fixing connector fixing plate and free the harness from the harness guide F10 401 07 11 12 11 13 14 14 10 ...

Page 309: ...10 9 13 Open the fixing cover and remove the 6 screws 15 then detach the fixing unit 16 F10 401 08 1 For the screw inside the circle be sure to use a hex wrench less than 2 mm 2 When removing the fixing assembly be sure to hold it as shown Be sure not to impose force on the sensor lever 17 F10 401 09 15 16 15 15 17 ...

Page 310: ...0 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 10 10 14 Remove the inner delivery gear 18 feeding roller drive belt 19 and pulley flange 20 of the fixing assembly F10 401 10 15 Remove the solenoid pin 21 used to link the solenoid arm and the plunger F10 401 11 21 18 20 19 ...

Page 311: ...ER 10 INNER 2 WAY TRAY COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 10 11 16 Remove the 2 screws 22 and detach the inner 2 way solenoid 23 F10 401 12 A A B B 22 23 22 ...

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Page 313: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 11 INSTALLATION ...

Page 314: ......

Page 315: ...s to connect the grounding wire 2 The site must be between 15 and 30 C 59 to 86 F in temperature and between 10 and 80 in humidity Avoid areas near a water faucet water boiler humidifier and re frigerator 3 Avoid areas near a source of fire or areas subject to dust or ammonium gas If exposed to direct rays of the sun provide curtains 4 The level of ozone generated by the machine in sue should not ...

Page 316: ...R 2002 11 2 6 The following are the spatial requirements determined in view of maintenance work F11 101 01 7 The machine must be installed in a well ventilated area Be sure however not to install the machine near any air vent of the room 100 mm 3 94 in min 100 mm 3 94 in min 1010 mm 39 8 in 947 mm 37 in ...

Page 317: ... to warm place condensation can de velop in its pickup feeding assembly If such a possibility exits leave the machine alone for 1 hr or longer and start the work after it has become used to the temperature of the room The term condensation is used to refer to the development of droplets of water on the surface of a metal piece occurring when it is brought from a cold to warm place because of the r...

Page 318: ...ng of the fixing members 2 removing the dummy drum 3 mounting the drum unit 4 mounting the toner cartridge 5 placing paper in the cassette 6 placing paper in the multifeeder tray 7 checking the copy images 8 selecting the country region through service operation 9 setting the date time 10 storing the specifications report 11 setting the fax functions if equipped with fax functions 12 checking the ...

Page 319: ...er cartridge May be packed sepa rately depending on the destination drum unit User s Manual Modular cord 1 Stamp 1 Destination label 1 1 if fax model 2 Holding the grips on the left and right of the machine take out the machine Be sure to work as a group of two The right side of the machine may be supported on its top bottom of the reader and on its bottom top of the machine proper On the left sid...

Page 320: ...CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 11 6 3 Unpack the machine and remove the plastic cover cushioning material and tape 4 Remove the CS fixing screw 1 Open the front cover and store the removed screw 2 in the storage area F11 203 02 1 2 ...

Page 321: ... iR2010 SERIES REV 0 MAR 2002 11 7 2 4 Removing the Dummy Drum 1 Open the front cover and remove the tape 2 Turn the developing assembly locking lever 1 clockwise to unlock F11 204 01 3 Open the multifeeder tray 2 and pull the grip 3 to slide out the left cover 4 F11 204 02 1 3 2 4 ...

Page 322: ...CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 11 8 5 Remove the tape 5 used to keep the transfer charging roller in place F11 204 03 4 Remove the tape and remove the dummy drum 6 fitted to the machine F11 204 04 5 6 ...

Page 323: ...ES REV 0 MAR 2002 11 9 2 5 Mounting the Drum Unit 1 Remove the 2 fixing members 1 used to keep the developing assembly in place F11 205 01 2 Unpack the drum unit and remove the air bubble sheet 2 F11 205 02 At this time do not remove the packing tape 3 used to protect the drum F11 205 03 1 2 3 ...

Page 324: ...V 0 MAR 2002 11 10 3 Holding the grips 4 of the drum unit with both hands fit the drum unit 5 into the machine At this time take the packing tape outside the machine F11 205 04 4 Then remove the packing tape 6 of the drum protection sheet and remove the drum protective sheet 7 F11 205 05 4 4 5 7 6 ...

Page 325: ... 6 Mounting the Toner Cartridge 1 Remove the fixing tape 1 shown in the figure F11 206 01 2 Unpack the toner cartridge 3 Holding the grip 2 of the toner car tridge fit it while holding down the le ver 3 and keeping the taped face up ward Check to be sure that it has been fully fitted into the machine 1 3 2 F11 206 02 ...

Page 326: ... CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 11 12 4 5 4 Holding the grip 4 of the toner car tridge pick the tab 5 of the tape and pull the tape out horizontally F11 206 03 5 While holding the grip lever 6 turn it counterclockwise F11 206 04 6 ...

Page 327: ... INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 11 13 6 Turn the developing assembly locking lever 7 counterclockwise to lock it in place F11 206 05 7 Mount the left cover and close the front cover 8 Close the multifeeder tray 7 ...

Page 328: ...0 iR2010 SERIES REV 0 MAR 2002 11 14 2 7 Putting Paper in the Cassette 1 Holding the grip 1 in the center of the cassette slide out the cassette 2 until it stops F11 207 01 2 Remove tapes and the cable band 3 used to keep the holding plate of the cassette in place F11 207 02 1 2 3 ...

Page 329: ...e 5 of the cassette to lock the holing plate in place F11 207 03 4 Turn the tab 6 of the front of the paper width guide to release the lock then slide the guide 7 to suit the width of paper to use and turn other tab once again to lock it in place F11 207 04 5 Shift the paper trailing edge guide plate 9 to detach while referring to the marking 8 of the guide plate F11 207 05 5 4 7 6 9 8 ...

Page 330: ...aper trailing edge guide plate 10 to suit the size of paper to use F11 207 06 7 Set the paper size detecting lever 11 to suit the size of paper to use F11 207 07 8 Remove the plastic protective sheet of the paper size indicating plate 12 and attach the cassette size label 13 for the size of paper to use then set the indi cating plate to the cassette F11 207 08 10 11 12 13 ...

Page 331: ... the warnings sheet 14 F11 207 09 10 Keeping the left right and leading edges of the sheets 15 flush place the stack of paper in the cassette Memo When the cassette is slid into the machine the lock will auto matically be released if its hold ing plate locked it If the lock of the holding plate is released press the marking PUSH DOWN lightly before placing paper F11 207 10 14 15 ...

Page 332: ...e claws 16 of the cassette are positioned to retain both edges of the paper F11 207 11 12 Holding the grip in the middle of the cassette fit the cassette in the machine until it sops while taking care not to pushing one side of the cassette ahead of the other 2 8 Placing Paper in the Multifeeder Tray 1 Open the multifeeder tray 1 F11 208 01 16 1 ...

Page 333: ...width guide 2 and the auxiliary guide 3 to suit the width and the length of paper to use F11 208 02 3 Keeping the left and right edges of the sheets 4 flush place the stack of paper in the multifeeder tray Adjust the paper width guide to suit the width of paper Do not force the paper width guide against the paper F11 208 03 2 3 2 4 ...

Page 334: ...e power The power supply must be as rated The voltage may be 10 of the rating but it must have the rated amperage 2 Place an original on the copyboard glass and make copies in cassette and manual feed modes then check the copy images Also make sure of the fol lowing There is no abnormal noise The image quality of copies made at each default ratio is normal As many copies as specified are made norm...

Page 335: ...ey and ID key in sequence to bring up the Service Mode screen 2 Using the cursor key select 5 TYPE and press the OK key so that the 5 TYPE screen will appear 3 Be sure to ensure that you set the coun try type to suit the communication stan dard used in your country region using the cursor key 4 Press the OK key so that the entered type settings will be stored 5 Press the clear key to return the co...

Page 336: ...er Mode sceen 2 Using the cursor key select 3 TIMER SETTINGS and press the OK key 3 Using the cursor key select 1 DATE TIME SETTING and press the OK key so the currently used date time is indicated 4 Enter the current date time Move the cursor key to the appropriate char acters and enter numerals 5 Press the OK key so that the entered date hour will be stored 6 Press the clear key to return the co...

Page 337: ...sor key select 10 REPORT and press the OK key so that the 10 REPORT screen will appear 3 Using the cursor key select 8 PRINT SPEC REPORT and press the OK key so that a specifications report will be generated 4 Open the front cover and fold the gen erated report 1 then store it away be tween the front cover and the jam re moval instructions sheet Free the jam instructions sheet from the claw before...

Page 338: ...the cursor keys select FAX SETTINGS and press the OK key 3 Using the cursor keys select USER SETTINGS and press the OK key 4 Using the cursor keys select TEL LINE SETTINGS and press the OK key 5 Using the cursor keys select TEL LINE TYPE and press the OK key 6 Using the cursor keys select TOUCH TONE or ROTARY PULSE and press the OK key 2 13 3 Communications Test 1 Press the FAX key in the control ...

Page 339: ...USE will be in dicated on the display 3 Press the menu key TEST MENU will be indicated on the display 4 Select TEST PRINT using the Item key and press the Enter key to start test print ing Fax Model 1 Press the Printer key in the control panel so that the LED of the key goes ON 2 Press the OK key so that the machine will be in off line state PAUSE will be in dicated on the display 3 Press the menu...

Page 340: ...posi tion Using the fixing screw stored on the front cover secure the carriage in place from under the reader Check to make sure that the carriage will not move 4 Take out the drum unit Put the drum unit in a protective bag and carry it separately 5 Take out the developing assembly and carry it separately 6 The transfer charging roller can become displaced in transit Be sure to fix it in place wit...

Page 341: ...achine with a fax func tion be sure to follow the following flow of work Note that the flow covers only those accessories that must be installed in a specific sequence F11 401 01 host machine installation card redaer installation remote diagnostic installation expansion RAM ROM installation 1 iR1610F iR2010F 120V only printer board installation network interface board installation G3 expansion kit...

Page 342: ...600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 11 28 5 Installing the Card Readere E1 accessory 5 1 Points to Note for Installation For installation be sure to obtain the following 1 Card Reader Attachment 1 Card reader 2 Harness 3 Screw 4 Washer F11 501 01 1 3 2 4 ...

Page 343: ...02 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 11 29 5 2 Installation 1 Remove the 7 screws 1 and detach the rear cover 2 F11 502 01 2 Remove the 5 screws 3 and detach the right cover 4 F11 502 02 1 1 1 1 2 3 4 ...

Page 344: ...REV 0 MAR 2002 11 30 3 Cut the dummy cover area 5 of the right front support with nippers F11 502 03 4 Connect the connector 7 of the har ness 6 that comes with the unit to J10 J210 of the image processor PCB 5 Route the harness 6 as indicated and lead it through the opening 8 F11 502 04 5 7 6 8 ...

Page 345: ...AR 2002 11 31 6 Pick the harness 6 that comes from the rear and lead it through the 3 lock ing supports 9 F11 502 05 7 Then route the harness 6 along the guide rib 10 located second from the front Be sure to keep the connector 11 for the harness out of the hole 12 as indicated F11 502 06 9 6 12 11 10 6 ...

Page 346: ...3 When mounting the right cover take care so that the connector of the harness will not be inside the machine 9 Connect the connector 11 of the routed harness and the connector 14 of the card reader 10 Remove the short connector 15 Be sure to remove the shorting connector 15 otherwise an operation fault or error can oc cur 11 Mount the card reader 17 in place us ing a washer 16 and a screw 13 F11 ...

Page 347: ... ON 4 Register the department ID of the user s choice Department Code Setting Enter the department code with a number from 00 to 99 Enter the department ID 5 Set up the password code upper limit for printouts upper limit for pages sent and sender name according to the user s wish 6 After setting up all the items remove the maintenance card from the card reader Con firm that the operation panel dis...

Page 348: ...6 Installing the Image RAM accessory You will have to use different sets of steps for a non fax model and for a fax model 6 1 Non Fax Model 6 1 1 Installation 1 Remove the 7 screws 1 and detach the rear cover 2 F11 601 01 2 Mount the RAM DIMM 4 Take care not to damage the ele ments and the like F11 601 02 1 1 1 1 2 4 ...

Page 349: ...cover 4 Press the Additional Functions key and the keys in sequence to start service mode 5 Using the cursor key select TEST MODE and press the OK key to start test mode 6 Press 1 on the keypad so that 1 D RAM is indicated 7 Check to be sure that the LCD indi cates the new RAM size 8 Press the Stop key and then the Clear key to end test mode ...

Page 350: ... sure of the following Check to see that the memory does not contain any reception image before turning off the power switch If any image remains be sure to print it out If an expansion RAM DIM is used you have to turn off the memory backup function which will result in the loss of all its contents Be sure to print out all image data 6 2 2 Mounting the RAM 1 Remove the 7 screws 1 and detach the re...

Page 351: ...e the jumper plug JP2 3 on the image processor PCB to OFF Keep in mind that shifting the jumper plug JP2 3 to OFF will clear all the contents of the image memory F11 602 02 3 Mount the RAM DIMM 4 You may use either J71 or J72 of the image pro cessor PCB Take care not to damage the ele ments or the like F11 602 03 OFF ON 3 4 ...

Page 352: ...While holding down the Stop key turn on the power switch 7 Press the User Mode key and the key in sequence to start service mode 8 Using the cursor keys select TEST MODE then press the OK key to start test mode 9 Press 1 on the keypad so that 1 D RAM is indicated 10 Check to see that the reading on the LCD indicates the increase in RAM 11 Press the Stop key and the Clear key in sequence to end tes...

Page 353: ...ts to Procure Procure the following parts before starting the work 1 Mounting Kit accessory You will need the kit when installing the RDD to a iR1600 iR2000 series 7 2 Unpacking 1 2 6 3 7 4 A RDD 1 RDD 1 unit 2 Screw M4X6 4 pcs 3 Harness band 4 pcs 4 Switch setting label 1 pcs 5 Grounding wire 1 pc not used 6 Modular jack cable 1 pc B Mounting Kit 7 Relay cable 1 pc F11 702 01 ...

Page 354: ...e sure the copier has been properly installed before starting the work 3 Keep the copier s power cord disconnected during the work 4 Be sure to use the appropriate screws length diameter 5 Make sure the computer in the service station has been properly loaded with the RDD s settings data A Installation 1 Remove the two screws 1 to detach the RDD s top cover 2 F11 703 01 2 Remove the four screws 2 ...

Page 355: ...stalled go through the following steps otherwise go to step 15 4 Remove the 7 screws 1 in the case of a printer model remove the 6 more screws 2 and detach the rear cover 3 F11 703 03 5 Disconnect the connector J104 1 from the G3 multiport PCB and free the harness from the edge saddle 2 6 Remove the 4 screws 3 F11 703 04 1 1 3 1 1 2 2 1 1 2 3 3 3 ...

Page 356: ... iR2010 SERIES REV 0 MAR 2002 11 42 7 With the G3 multiport 1 hooked in place disconnect the connector J33 2 from the image processor PCB F11 703 05 8 Remove the multiport unit 1 and dis connect the 2 connectors 2 from the NCU PCB 9 Remove the multiport unit 1 F11 703 06 2 1 2 2 1 ...

Page 357: ... the relay cable 1 in place using the edge saddle 3 on the mounting base 2 F11 703 07 12 Go through steps 5 through 9 in re verse to mount the multiport unit 13 Secure two cables 2 in place using the edge saddle 1 on the multiport unit Connect the connector 3 J104 to the G3 multiport PCB F11 703 08 14 Mount the rear cover thereafter go to step 16 When installing the rear cover take care not to dam...

Page 358: ... the kit to J208 of the image processor PCB F13 703 09 16 Connect the RDD s connector 1 and the relay cable 2 17 Fix the RDD 3 in place on the copier s rear cover with four screws 4 use the screws that come with the RDD F11 703 10 18 Remove the slack from the cable be tween the copier and the RDD keep the excess cable to the RDD using the harness band 1 F11 703 11 4 3 1 2 1 1 2 ...

Page 359: ...D s PCB shift bit 7 of the DIP switch 2 2 to ON otherwise shift bit 7 of the DIP switch2 to OFF Memo 1 If the ROM IC6 1 is not mounted you need not mount it 2 If you are mounting or re placing the ROM IC6 1 for upgrading the RDD be sure to shift bit 7 of the DIP switch 2 2 to ON F11 703 13 LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 1 2 3 4 5 6 7 8 SW2 1 LED1 LED2 LE...

Page 360: ... SW2 1 2 3 4 5 6 1 T11 703 01 22 Fit the Power Supply Unit into the power plug and check that LED 1 1 green on the RDD s PCB comes on F11 703 15 LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 SW2 1 Switch SW3 1 SW3 2 SW3 3 SW3 4 SW3 5 SW3 6 Setting All OFF ON ON OFF ON OFF Description selects push pulse for RDD circuit confihuration selects dial pulse for RDD circuit co...

Page 361: ...he DIP switch 2 1 on the RDD s PCB as indicated in the table and press the push switch 4 2 to make sure that LED5 3 red comes on T11 703 02 F11 703 16 LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 1 2 3 4 5 6 7 8 SW2 1 2 3 bits on SW2 SW2 1 SW2 2 SW2 3 SW2 4 SW2 5 SW2 6 SW2 7 SW2 8 Setting OFF OFF ON ON OFF OFF See step 20 OFF ...

Page 362: ...switch 2 1 on the RDD s PCB as in dicated in the table and press the push switch 4 2 to make sure that LED5 3 red goes out indicating that the RAM has been reset T11 703 03 F11 703 17 LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 1 2 3 4 5 6 7 8 SW2 1 2 3 bits on SW2 SW2 1 SW2 2 SW2 3 SW2 4 SW2 5 SW2 6 SW2 7 SW2 8 Setting OFF OFF OFF ON OFF ON See step 20 OFF ...

Page 363: ...e RDD on its own connect the modular jack cable to the RDD s connector 1 LINE If you will be using the RDD s extra cir cuit connect the existing telephone or fax machine to the RDD s connector 2 TEL and connect the telephone cir cuit to the RDD s connector 1 LINE F11 703 19 LED1 LED2 LED3 2 1 LED5 LED6 LED4 IC6 SW1 SW4 SW3 6 1 BAT1 CN4 1 2 CN3 CN2 1 2 3 4 5 6 7 8 SW2 1 LED1 LED2 LED3 2 1 LED5 LED6...

Page 364: ...s are correct by calling the service station 29 Check that you can place a telephone call from the RDD to the computer in the service station Press the push switch 4 1 LED6 3 red should come on it will go out when transmis sion ends successfully or will start to flash if transmission fails Retransmission is executed in response to a press on the push switch 4 1 while LED6 2 is flashing Transmissio...

Page 365: ... sure that LED3 1 pink flashes each time a copy is delivered F11 703 23 32 Attach the Switch setting label 1 to the RDD s top cover 2 then record the setting of each switch on the label 33 Fix the RDD s top cover 2 in place using two screws 3 Make sure that the Power Unit s cable is fixed in place on the cable guide inside the RDD and is not trapped by the top cover 2 F11 703 24 LED1 LED2 LED3 2 1...

Page 366: ......

Page 367: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 12 MAINTENANCE AND INSPECTION ...

Page 368: ......

Page 369: ...hine performance will be affected signifi cantly If possible plan the replacement to coincide with a scheduled service visit The data given is for reference only and is subject to the site environment and characteristics of use 1 1 Copier The copier does not have parts that require periodical replacement 1 2 Cassette Unit The cassette unit does not have parts that require periodical replacement 1 ...

Page 370: ...2 Copier As of March 2002 No Parts name Parts No Q ty Life Remarks 1 Fixing roller FB5 8132 1 150 000 copies Actual copies made 2 Pressure roller FB6 1549 1 150 000 copies Actual copies made 3 Fixing roller bushing FB6 1548 2 150 000 copies Actual copies made 4 Separation claw FB5 8143 5 150 000 copies Actual copies made 5 Develping assembly FG6 8413 1 150 000 copies Actual copies made 6 Transfer ...

Page 371: ...ny fault 3 Make test copies and check the following if a fault is found correct it 1 image density against standard 2 background for soiling 3 characters for clarity 4 fixing registration for displacement back for soiling 5 margin against standards see the following 4 Clean the parts See to 4 of Chapter 12 5 Make test copies 6 Clean up the area around the machine Memo Standards for Print Accuracy ...

Page 372: ...e contact sensor is vulnerable to static charges Be sure to take preven tive measures before cleaning it 2 Do not touch or wipe the glass photoconductor around the lens assem bly 3 Do not use water or solvent 3 Cassette Pickup Roller 1 Slide out the cassette and open the left lower cover 2 Turn the pickup roller by hand so that the roller faces downward then insert a screw driver to the pickup rol...

Page 373: ...ws then clean the multifeeder serration pad with lint free paper 7 Registration Roller 1 Open the multifeeder tray and detach the left cover 2 Open the front cover and release the developing assembly lever then detach the drum unit 3 Remove the multifeeder tray and the pickup guide 2 screw then clean the roller with lint free paper while turning it by hand If the dirt is excessive use alcohol 8 Tr...

Page 374: ... the user s F12 401 01 1 Copyboard glass Reading glass Copyboard cover back original retainer 2 Contact sensor 3 Cassette pickup roller 4 Feeding roller Separation roller Vertical path roller 5 Multifeeder pickup roller 6 Multifeeder separation pad 7 Registration roller 8 Transfer charging roller 9 Pre transfer static eliminator Transfer static eliminator 7 8 9 9 6 5 4 4 4 1 3 2 1 ...

Page 375: ...for all cases requiring full care when storing or handling the unit 5 2 Storage and Handing After Removing the Packaging Seal The photosensitive drum is an organic photo conducting OPC drum which will deterio rate if exposed to strong light 5 2 1 Storage After Removing the Packaging Seal 1 Be sure to store it in a protective bag 2 Avoid areas subject to direct rays of the sun or bright areas i e n...

Page 376: ...or black bands occur leave the machine alone for a while the faults may disappear If the exposure is too long however the faults may not disappear 3 Do not touch the surface of the photosensitive drum of the drum unit Or do not clean the photosensitive drum F12 502 01 4 Do not stand the drum unit upright or turn it over Be sure that the side with the label faces upward 5 Do not disassemble the dru...

Page 377: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 13 TROUBLESHOOTING ...

Page 378: ......

Page 379: ...e printer side Check the printer side NO YES 1 Making Initial Checks 2 Checking the Scanner Side 1 Using the NA3 Test Chart make 2 copies in the following mode text mode Ref At the optimum setting gray scale No 0 should barely visible 2 Make 2 test prints each of the following start service mode and select TEST MODE then press 3 on the keypad to select PRINT TEST Press 2 on the keypad to execute B...

Page 380: ...f the drum or the developing cylinder Clean the following 1 transfer charging roller 2 pre transfer static eliminator transfer static eliminator Check the surface of the drum and the developing cylinder by the naked eye End Go to the troubleshooting tables for image faults Replace the developing assembly or the drum unit 3 Checking the Printer Side Is there a fault in the image ...

Page 381: ...mage width on prints made in Direct must be as follows Image leading edge margin Image leading edge margin A 3 0 1 5mm Image trailing edge margin A 3 0 2 0mm 3 0 1 5mm If B4 or larger 4 0 2 0mm with ADF F13 201 01 Left image margin B 3 0 2 0mm Right image margin B 0 5mm or more F13 201 02 Leading edge non image width C 3 0 2 0mm 2 5 2 0mm Trailing edge non image width C 3 0 2 0mm 2 5 1 9 1 8mm F13...

Page 382: ...ing the Leading Edge Margin for the Printer Assembly if equipped with printer functions or fax functions This is intended for printing that does not involve reading of an original while 2 and 3 that follow involve reading an original 2 Adjusting the Image Position for Copying 1 image leading edge margin adjustment read start position in main scanning direc tion 2 left right image margin adjustment...

Page 383: ...ng Edge Margin for the Printer Unit if equipped printer functions 1 Open the front cover and detach the right cover 2 Insert the door switch actuator 1 as shown 3 Insert a precision screwdriver through the left opening of the inside cover and press the test print switch SW101 on the DC controller PCB to execute test printing F13 201 04 1 SW101 ...

Page 384: ...ck to make sure that the leading edge of the generated image is 2 0 0 5 mm If not insert a precision screwdriver and turn the volume VR101 so that it is as indi cated If it is less than indicated turn the volume counterclockwise If it is more than indicated turn the volume clockwise F13 201 05 Leading edge of paper VR101 A ...

Page 385: ... to 9999 default 145 F13 201 06 2 Adjust the left right image margin by making the following selections in service mode 6 SCANNER 7 CCD parameter 021 A higher setting will decrease the margin A A lower setting will increase the margin A Adjustment value 1 0 04 mm range of adjustment 0 to 9999 default 128 F13 201 07 A Image edge Lower setting a decrease of 1 will increase the margin by 0 04 mm High...

Page 386: ...non image width by making the following selections in ser vice mode 6 SCANNER 7 CCD parameter 031 Adjustment unit 1 0 1 in positive direction range of adjusmentd 0 to 9999 de fault 16 F13 201 08 Image leading edge Higher setting a higher setting will decrease the non image width Lower setting a lower setting will increase the non image width A ...

Page 387: ... 0 to 9999 default 235 F13 201 09 2 Adjust the left right image margin by making the following selections in service mode 6 SCANNER 7 CCD parameter 022 A higher setting will decrease the margin A A lower setting will increase the margin A Adjustment value 1 0 04 mm range of adjustment 0 to 9999 default 128 F13 201 10 A Image edge Lower setting a decrease of 1 will increase the margin by 0 04 mm Hi...

Page 388: ... setting a higher setting will decrease the non image width Lower setting a lower setting will increase the non image width A 3 Adjust the leading edge non image width by making the following selections in ser vice mode 6 SCANNER 7 CCD parameter 032 Adjustment unit 1 0 1 in positive direction range of adjusmentd 0 to 9999 de fault 16 F13 201 11 ...

Page 389: ...n A3 or 11x17 paper 2 Put the output in the multimeter tray with the black side facing up 3 Press the Start key and turn off the power switch as soon as the leading edge of paper reaches the delivery tray About 10 sec thereafter remove the paper from h machine 4 Measure the width of the area indicated where toner is glossy and check to make sure that it is as indicated middle at a 2 9 to 4 6 mm le...

Page 390: ...justment 1 Execute gain auto adjustment by making the following selections in service mode TEST MODE 2 CCD TEST 8 At the end OK will be indicated If NG is indicated check the following and try once again Is the copyboard cover ADF closed properly Is the copyboard glass closed properly position of white plate Is the white plate free of dirt Is the lens area of the contact sensor free of dirt 2 3 3 ...

Page 391: ...ch and disconnect the jumper plug JP1 JP201 from the im age processor PCB 5 If the machine is equipped with a non fax function and an expansion memory remove the memory from the image processor PCB If the machine is equipped with a fax function and an expansion memory turn OFF the jumper plug JP2 on the image processor PCB and then remove the memory 6 Remove the ROM DIMM 7 Remove the screw and det...

Page 392: ...610 iR2010 SERIES REV 0 MAR 2002 13 14 F13 203 01 JP2 JP1 J21 J63 J72 J71 J32 J64 J33 J3 J1 J209 J34 BAT2 BAT1 J202 J206 J208 J204 J234 J81 J44 J41 J16 J35 J10 J42 J11 JP2 JP1 J204 BAT1 JP201 J202 J271 J216 J204 J210 J244 J221 J264 J209 J203 J211 J212 J263 J208 J206 J235 JP201 1 1 ...

Page 393: ... the following i Turn OFF and then ON the machine s power switch ii Make the following selections in service mode and press the OK key 8 CLEAR COUNTER 6 If you have replaced the image processor PCB of a machine equipped with an original detection sensor make the following selections in service mode and press the OK key to turn on the original detection function 6 SCANNER 10 MODEL TYPE B If the mac...

Page 394: ...ood or faulty use SENSOR under TEST MODE in service mode as follows 1 Press the additional function key and the or ID key in sequence to start service mode 2 Using the cursor key select TEST MODE 3 Press 6 on the keypad to select 6 FACULTY TEST 4 Press 3 on the keypad to start sensor check mode indicated by the following screen F13 204 01 5 While the above screen is indicated press 1 2 3 4 and 5 o...

Page 395: ...ngth sensor 3 PI3 on original present of original absent DLS0 length sensor 2 PI2 on original present of original absent DLS1 length sensor 1 PI1 on original present of original absent State of sensors in the ADF 3 on the keypad pressed CT1 cassette paper sensor PS151 on paper present of paper absent cassette paper size detecting switch SW105 indicates paper size CT2 1st cassette unit paper sensor...

Page 396: ...pen of cover closed BDOC original size indicates paper size based on combinations of original size sensor states BDSS original size sensors PS117 PS116 PS115 PS114 on original present of original absent MLT on A4 TN on JAM of MLT multifeeder paper sensor PS105 on paper present of paper absent A4 indicates selected paper size TN toner sensor on toner present of toner absent JAM jam detection on jam...

Page 397: ... area 6 The machine must be kept level 7 The machine must be supplied with power night and day Check the sight against the above requirements 3 1 2 Checking the Originals Find out if the fault is caused by the original used or by the machine 1 The copy density is optimum if set to 5 1 density setting 2 An original with a reddish background can cause poor contrast as in sales slips 3 The density of...

Page 398: ...g the best results 2 Check to find out if the paper is moist Try paper fresh out of package Advise the user on the correct method of storing paper moist paper will adversely affect transfer causing poor images separation faults jams or wrinkling 3 1 7 Image Adjustment Basic Procedure If the image is uneven in density different between front and rear is too light or is foggy go through the Image Ad...

Page 399: ...CHAPTER 13 TROUBLESHOOTING COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 21 Blank Page ...

Page 400: ...e copy is too light both halftone and solid black 3 The copy is too light entire copy appreciably 9 The copy has black lines feeding direction fine 15 The copy has displaced registration leading edge extremely excessive margin 21 The copy is blank 4 The copy has uneven density darker along front 10 The copy has white strips feeding direction 16 The copy has displaced registration leading edge exce...

Page 401: ... to step 14 Developing assembly 4 Is the developing assembly firmly locked to the photosensitive drum Check to see that the rolls of the developing assembly are in firm contact NO Mount the developing assembly correctly Machine state 5 Turn off the power switch in the middle of copying operation and open the left cover At this time is the toner image on the surface of the photosensitive drum befor...

Page 402: ...igh voltage left spring 12 Is there high voltage spring used to supply high voltage to the transfer charging roller soiled YES Clean the leaf spring High voltage contact high voltage leaf spring DC controller PCB Transfer charging roller 13 Is the connection between the high voltage leaf spring and the DC controller PCB normal YES Replace the toner charging roller NO Correct the connection If the ...

Page 403: ... the connector J21 J221 on the image processor PCB and the connector J30 on the contact sensor normal NO Correct the connection If the flexible cable has a scratch replace it Contact sensor 18 Try replacing the contact sensor Is the fault corrected YES End Analog processor PCB Image processor PCB 19 Try replacing the analog processor PCB Is the problem cor rected YES End NO Replace the image proce...

Page 404: ...sembly are firmly in contact NO Mount the developing assembly correctly Transfer charging roller 4 Clean the transfer charging roller Is the fault corrected YES End Transfer charging roller 5 Try replacing the transfer charging roller Is the fault corrected YES End Drum unit 6 Try replacing the drum unit Is the fault corrected YES End Contact sensor rod lens array 7 Clean the rod les array of the ...

Page 405: ...irmly in contact NO Mount the developing assembly correctly Drum unit Developing assembly 4 Is the drum grounding shaft of the drum unit free of dirt and de formation YES Correct the fault If the fault cannot be corrected replace the drum unit NO Replace the developing assembly Contact sensor rod lens array 5 Clean the rod les array of the contact sensor Is the fault cor rected YES End Gain auto a...

Page 406: ...even If not replace the developing assembly Drum unit 3 Is there a scratch or black line in the peripheral direction of the surface of the photosensitive drum YES Replace the drum unit Fixing assembly 4 Execute fixing roller cleaning in user mode Is the fault corrected YES End NO Replace the fixing assembly Contact sensor rod lens array 5 Clean the rod lens array of the contact sensor Is the fault...

Page 407: ...lean the transfer roller or the transfer static eliminator If the fault is not corrected replace the transfer charging roller or the transfer static eliminator Fixing assembly 5 Execute fixing roller cleaning in user mode Is the fault corrected YES End NO Replace the fixing assembly Gain auto adjustment 6 Execute gain auto adjustment Is the problem corrected See 2 3 2 of Chapter 13 YES End Contact...

Page 408: ...hap ter 13 YES Go to step 5 Developing assembly 3 Is there a scratch on the surface of the developing assembly YES Replace the developing assembly Drum unit 4 Is there a scratch in the surface of the photosensitive drum YES Clean the drum If the fault is not corrected replace the drum unit Contact sensor 5 Clean the rod lens array of the contact sensor Is the fault cor rected YES End Gain auto adj...

Page 409: ...fore the paper moves past the fixing assembly Is the back of the paper soiled at this time NO Go to step 4 Registration roller Transfer charging roller 3 Is the fault at specific intervals YES If it is at intervals of about 50 mm clean the registration roller If it is at intervals of about 55 mm clean the transfer charging roller If the dirt cannot be removed replace the roller NO Clean the guide ...

Page 410: ...e user on the correct method of strong paper 2 Advise the user that the use of paper not of a recommend type may not bring the best results Paper Selected mode 2 Is the selected fixing mode suited to the paper used YES Select the appropriate mode Pressure roller 3 Is the roller pressure nip as indicated YES End Fixing assembly 4 Try replacing the fixing assembly Is the fault corrected YES Replacin...

Page 411: ...ce the original correctly ADF 2 Is an ADF used YES Adjust the leading edge for the ADF as instructed in the ADF Service Manual Pickup roller Feed roller Separation roller 3 Try replacing the pickup feeding and separation roller of the source of paper cassette Is the problem corrected YES Replace the roller in question Image position 4 Try image position adjustment in service mode Is the fault cor ...

Page 412: ...t Rear motor Original detection Reader motor drive PCB Image processor PCB 4 Is the rear motor operating normally YES Replace the original detection reader motor drive PCB If the fault is not corrected replace the image processor PCB NO Replace the reader motor Feeding assembly 5 Is there foreign matter or burrs on the feed guide NO Correct the fault If the fault cannot be corrected replace the fa...

Page 413: ...ct the wiring Photosensitive drum 3 Does the fault occur at intervals of about 97 mm YES Check the drum unit and mount it correctly If the fault is not corrected replace the drum unit Developing assembly Drum unit 4 Does the fault occur at intervals of about 50 mm YES Check the developing assembly and mount it correctly If the problem is not corrected replace the developing assembly Reader unit Fe...

Page 414: ...ntact sensor 3 Clean the rod lens array of the contact sensor Is the fault cor rected YES End Gain auto adjustment 4 Execute gain auto adjustment Is the fault corrected See 2 3 2 of Chapter 13 YES End CS unit 5 Are the CS unit and the spacers mounted correctly Also are the spacers free of wear NO Correct the fault If the fault is not corrected replace the faulty part Transfer charging roller 6 Try...

Page 415: ...of the high voltage left spring and the developing assembly normal NO Clean the contacts If the fault is not corrected or deformation damage is found replace the faulty part In the cassette of the leaf spring of the developing assembly replace the developing assembly Drum unit 4 Try replacing the drum unit Is the fault corrected YES End Developing assembly 5 Try replacing the developing assembly I...

Page 416: ...essor PCB Image processor PCB 5 Try replacing the analog processor PCB Is the problem cor rected YES End NO Replace the image processor PCB High voltage leaf spring 6 Is the connection between the contact of the leaf spring for the primary charging bias and the contact of the developing assembly normal NO Clean the contacts If the problem is not corrected or if the dam age deformation is found rep...

Page 417: ...IES REV 0 MAR 2002 13 39 3 3 23 The copy has a black line stream reading Reading glass Dirt 1 Does the problem occur on the same position on all copies YES Check the reading glass for dirt and a scratch NO Paper lint droppings can be suspected Clean the ADF roller original path and reading glass ...

Page 418: ...oltage present at the power outlet 3 Does the power switch operate normally Power supply PCB 4 IS the fuse F1 on the power supply blown YES Remove the cause and replace the power supply PCB Wring Connector 5 Is the wiring continuity and connection connector contact of the wiring of the connectors CN1 CN2 CN3 on the power sup ply PCB normal NO Correct the connection If the flexible cable or the har...

Page 419: ...ent NO See 3 4 1 AC power is absent Power supply PCB 2 Is the output voltage of each power supply PCB correct Connector Output voltage CN 11 13 CN2 8 9 3SV1 CN 15 17 19 20 3SV2 CN2 12 13 CN5 12 13 5VS CN1 1 12VS CN1 7 3VR CN1 6 5VR CN3 1 2 24VR1 CN2 18 to CN2 27 24VR2 YES Check the wiring from each power supply PCB to each load NO If a fault is found replace the power supply PCB ...

Page 420: ...ear of the pickup roller drive assembly YES If damage is found replace the gear If foreign matter is found remove it Cassette pickup solenoid SL 151 6 Are the connection and the wiring between the connector J906 of the cassette pickup sensor and the connector J106 on the DC controller PCB normal NO Correct the connection or the wiring Cassette pickup solenoid DC controller PCB 7 Does the cassette ...

Page 421: ... timing NO Check the spring used to push up the holding plate Pickup roller 5 Is there wear or cracking in the surface of the manual feed pickup roller YES Replace the pickup roller Pickup drive assembly gear 6 Is there damage foreign matter on the gear of the pickup roller drive assembly YES If damage is found replace the gear If foreign matter is found remove it Multifeeder pickup solenoid SL101...

Page 422: ...up roller drive assem bly YES If damage is found replace the damaged gear If foreign matter is found remove it Cassette pickup solenoid SL151 6 Is the connection between the connector of the cassette pickup so lenoid and the connector of the cassette unit controller PCB nor mal NO Connect the connectors correctly Cassette pickup solenoid 7 Does the cassette pickup solenoid operate normally NO Repl...

Page 423: ...ller drive assembly for damage foreign matter If damage is found replace the gear If foreign matter is found remove it NO See Pickup operation fails for the source of paper used 3 4 7 The registration roller fails to rotate Connector 1 Is the connection between the connector J905 of the registration clutch and the connector J106 on the DC controller PCB nor mal NO Correct the connection Registrati...

Page 424: ...ion Image processor PCB 3 Is the connection between the connector J3 on the analog proces sor PCB and the connector J21 J221 on the image processor PCB normal NO Correct the connection Contact sensor Analog processor PCB 4 Try replacing the contact sensor Is the problem corrected YES End NO Replace the analog processor PCB 3 4 9 The speaker fails to operate Volume setting 1 Is the speaker volume s...

Page 425: ...sembly and the machine soiled with toner or the like YES Clean the contacts If the leaf spring has a scratch or deforma tion replace it DC controller PCB 2 Is the leaf spring of the high voltage contact of the DC controller PCB deformed NO Correct the fault If the leaf spring has a scratch or deformation replace it Developing assembly 3 Try replacing the developing assembly Is the fault corrected ...

Page 426: ... the spring for damage Cassette paper sensor PS151 4 Is the flag of the cassette paper sensor displaced or damaged YES Replace the flag Connector 5 Check the following for connection If the cassette is of the machine J101 of the DC controller PCB If the cassette is of the cassette unit Is the connector of the cassette unit controller PCB in firm con tact NO Correct the connection Cassette paper se...

Page 427: ...ing the multifeeder paper sensor Is the problem cor rected YES Replace the multifeeder paper sensor NO Replace the DC controller PCB 3 4 13 The Jam message fails to go OFF Sensor flag 1 Is the flag of the following sensors used to detect a jam damaged or displaced retry sensor PS152 registration paper sensor PS101 delivery sensor PS103 No 2 delivery sensor PS201 if equipped with inter 2 way tray Y...

Page 428: ...acing the waste toner case full sensor Is the fault cor rected YES End Drum unit DC controller PCB 4 Try replacing the drum unit Is the problem corrected YES End NO Replace the DC controller PCB 3 4 15 The Controller Card Set message does not go ON 3 4 16 The Control Card Set message does not go OFF Connector 1 Is the connector J10 J210 on the image processor PCB normal NO Correct the connection C...

Page 429: ...utline A jam if it occurs in the machine tends to occur in any of the following locations 1 pickup assembly 2 transfer feeding assembly 3 fixing delivery assembly The tables that follow are arranged according to location you can also find out the na ture of any jam by making the following selections in service mode 10 REPORT JAM ERR LOG REPORT F13 305 01 2 1 3 ...

Page 430: ...t correctly NO Correct the fault Cassette 3 Try a different cassette Is the fault correct YES Check the faulty cassette Paper 4 Is the paper curled or wavy YES Replace the paper Advise the user on the correct method of stor ing paper Paper 5 Try paper of a type recommended Is the fault corrected NO Advise the user to use recommeded paper Roller 6 Is the surface of the pickup roller of the cassette...

Page 431: ...g assembly YES Remove it Or correct the fault Sensor 4 Is there paper over any of the sensors used to detect a jam Or are the flag and the wiring of the sensor normal retry sensor PS152 registration paper sensor PS101 delivery sensor PS103 YES Remove it Or correct the fault If the fault cannot be corrected replace the sensor Registration clutch CL101 5 Check the wiring from the connector J106 on t...

Page 432: ... solenoid wiring 2 Are the 2 way solenoid and the wiring to the solenoid normal NO Correct the fault Sensor 3 Is there paper over any of the following sensors Also are the flag and wiring for the sensor normal retry sensor PS152 registration paper sensor PS101 delivery sensor P103 No 2 delivery sensors PS201 for inner 2 way tray YES Remove the paper Or correct the fault Fixing assembly 4 Try repla...

Page 433: ...ed or wavy YES Replace the paper Advise the user on the correct method of stor ing paper Machine state 3 Does the fault occur when the cassette is used as the source of pa per NO Go to step 5 Separation claw Toque limiter 4 Is the separation claw of the cassette deformed YES Correct the fault If the fault cannot be corrected replace the separation roller NO Replace the torque limiter Multifeeder t...

Page 434: ...d Or is it moving askew YES Check the rollers of the pickup assembly and the registration roller Paper 2 Try paper fresh out of package Is the fault corrected YES The paper may be moist Advise the user on the correct method of storing paper Paper 3 Try paper of a recommended type Is the problem corrected NO Advise the user to use recommended paper Fixing assembly 4 Execute fixing roller cleaning i...

Page 435: ...ts together with a listing The machine comes in two types 1 cassette type and 2 cassette type The 2 cassette type is configured based on the 1 cassette type with the addition of a 1 cassette unit This section uses the 1 cassette type for discussions for the 2 cassette type see addi tionally the discussions for the 1 cassette unit 4 1 2 Checking the Sensors The photointerrupters may be checked usin...

Page 436: ...2 Clutches Solenoids Motors and Fans F13 402 01 Symbol Name Notation Description Motor M101 Main motor M102 Scanner motor M103 Reader motor Clutch CL101 Registration clutch Solenoid SL101 Multifeeder pickup solenoid SL151 Cassette pickup solenoid Fan FM101 Heat discharge fan CL M SL SL151 CL101 M101 FM101 M102 M103 SL101 ...

Page 437: ...sor PS103 Delivery sensor PS105 multifeeder paper sensor PS111 Copyboard cover open closed sensor PS112 ADF open closed sensor PS113 CS unit HP sensor PS114 Original size sensor 1 PS115 Original size sensor 2 PS116 Original size sensor 3 PS117 Original size sensor 4 PS120 Waste toner case full sensor PS151 Cassette paper sensor PS152 Retry sensor PS113 PS111 PS112 PS114 PS116 PS105 PS101 PS152 PS1...

Page 438: ...CHAPTER 13 TROUBLESHOOTING COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 60 4 4 PCBs F13 404 01 11 1 3 10 7 9 6 8 2 4 5 12 13 ...

Page 439: ...l panel PCB 2 Laser unit Printer board 1 Network interface board 1 Modular jack PCB 2 NCU PCB 2 Description Image processing sequence control DC load control high voltage control CS unit control image processing DC power supply generation Original detection motor drive Laser beam detection Control panel control Control panel control Laser drive Image processing interface connection Network connect...

Page 440: ...APTER 13 TROUBLESHOOTING COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 62 4 5 Switches Others F13 405 01 LED SW1 SW101 SP1 SW105 TH101 DORSW1 DORSW2 H101 THSW101 ...

Page 441: ...S REV 0 MAR 2002 13 63 Symbol Name Notation Function Switch SW101 Power switch SW105 Cassette paper size switch DORSW1 Front cover switch DORSW2 Left cover switch LED LED Contact sensor Thermistor TH101 Thermistor Thermal switch THSW101 Thermal switch Heater H101 Fixing heater Speaker SP1 Speaker ...

Page 442: ...HT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 64 4 6 Cassette Unit 1 Cassette Unit F13 406 01 2 Cassette Unit F13 406 02 1 PS152 PS151 SL151 SW105 SW105 SW105 M104 PS152 PS151 SL151 PS152 PS151 SL151 ...

Page 443: ...ntroller PCB 2 3 cassette unit controller PCB Description Sequence control Sequence control F13 406 03 Symbol Name Notation Description Sensor PS151 Cassette paper sensor PS152 Retry sensor Switch SW105 Cassette paper size switch Solenoid SL151 Cassette pickup solenoid Motor M104 Pickup motor SW105 2 SW105 M104 SW105 PS152 PS151 SL151 PS152 PS151 SL151 PS152 PS151 SL151 ...

Page 444: ...00 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 66 4 7 Inner 2 Way Tray F13 407 01 Symbol Name Notation Description Sensor PS201 No 2 delivery sensor PS202 No 2 full detection sensor Solenoid SW105 No 2 delivery solenoid SL SL201 PS202 PS201 ...

Page 445: ...in the machine those used in the machine are discussed 1 Some of the LEDs emit dim light when they are off because of leak age current this is a normal condition and must be kept in mind 2 VRs that may be used in the field VRs that must not be used in the field Those VRs and check pins not discussed herein are for use at the factory only and must not be used in the field as they require special to...

Page 446: ...vice data JP2 jumper plug for power to the battery BAT1 used for image memory backup BAT1 battery used for memory backup of control data service mode data user mode data BAT2 battery for memory backup of fax communication images JP2 JP1 J21 J63 J72 J71 J32 J64 J33 J3 J1 J209 BAT2 BAT1 J202 J206 J208 J204 J34 J81 J44 J41 J16 J35 J10 J42 J11 JP2 JP1 J204 BAT1 JP201 JP234 J202 J271 J216 J204 J210 J24...

Page 447: ...ing edge VR401 for factory volume for adjusting high voltage power supply reference voltage VR402 for factory volume for adjusting toner level detection reference VR403 for factory volume for adjusting toner level detecting antenna SW101 test print switch J110 J105 J106 J112 J108 J103 J107 J111 J102 J104 J101 J109 J114 J113 J113 VR402 VR101 SW101 VR401 VR403 T405 T401 T408 T404 T402 T403 ...

Page 448: ...CHAPTER 13 TROUBLESHOOTING COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 70 4 8 3 Power Supply PCB F13 408 03 CN1 CN3 CN2 CN8 F1 CN5 CN4 ...

Page 449: ...CHAPTER 13 TROUBLESHOOTING COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 71 4 8 4 Analog Processor PCB F13 408 04 J4 J1 J3 J2 ...

Page 450: ...PYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 72 4 8 5 1 Cassette Unit Controller PCB F13 408 05 4 8 6 2 3 Cassette Unit Controller PCB J5 J1101 FU1 F13 408 06 J1508 J1509 J1510 J1503 J1501 ...

Page 451: ...n level 3 NUMERIC Param numerical parameter settings Use it to enter a numerical parameter for various functions related to the FAX TEL switch over 4A SPECIAL Do not change 4B NCU Do not change This item is set in conjunction with the setting of 5 TYPE so that the settings will comply with the communications standards of a specific country region 5 TYPE country region setting Use it to make collec...

Page 452: ...us service data 11 DOWNLOAD download Use it to download firmware to the ROM of a PCB in question 12 CLEAR data initialization mode setting Use it to reset various data to initial settings 13 ROM ROM control Use it to check the version of the CPU and the ROM DIMM on a PCB in question 14 CS SET CS unit position Use it to change the CS unit back to its position at time of shipment ...

Page 453: ...em Select an item using the cursor key 8 Press the Stop key to end service mode 6 Press the OK key 7 Registering Setting Data Enter data using the keypad and press the OK key SERVICE MODE 1 SSSW 100 AUTO PAPER TEXT REGISTRATION SETTINGS 1 COMMON SETTINGS SERVICE MODE 6 SCANNER SCANNER CCD 001 128 01 6 SCANNER 7 CCD AUTO RX READY TO SEND 12 26 2001 WED 14 02 RESOLUTION DENSITY IMAGEQUALITY STANDARD...

Page 454: ...28 00000000 SW29 00000001 SW30 00000000 SW31 00000000 SW32 01000000 SW33 00000000 SW50 00000000 service data error copy control network connection setting echo remedy setting communication fault remedy setting standard function DIS signal setting read conditions setting not used not used communications result display function settings remote control operating setting 2 port function settings 1 pag...

Page 455: ... 005 006 007 008 009 010 011 020 ON OFF DIAL SERVICEMAN 1 SERVICEMAN 2 OFF 0dBm 1dBm 2dBm 14dBm 15dBm not used not used not used not used NL equalizer setting line monitor setting transmission level setting V 34 baud rate V 34 transmission speed pseudo CI signal frequency setting items 11 through 20 not used menu switch setting 17Hz 25Hz 50Hz 3429 3200 3000 2800 2743 2400 33 6 31 2 28 8 26 4 24 0 ...

Page 456: ...ansmission pseudo RBT signal pattern ON time setting pseudo RBT signal pattern OFF time short setting pseudo RBT signal pattern OFF time long setting pseudo CI signal pattern ON time setting pseudo CI signal pattern OFF time short setting pseudo CI signal pattern OFF time long setting not used pseudo RBT signal transmission level setting answering phone connection function signal monitor length se...

Page 457: ...on wait time for reply from the server POP transmission wait time for reply from the server FTP transmission communication time out length SMTP transmission communication time out length SMTP reception communication time out length POP reception communication time out length FTP transmission number of text lines possible for mail reception not used not used Initial setting Range of setting 300 300...

Page 458: ...he list so that the set tings under 1 through 4 will comply with the communications stan dards of the selected country 4B NCU 4A SPECIAL 4C ISDN NCU setting EUROPE U K SWEDEN SWISS AUSTRIA DENMARK NORWAY HOLLAND BELGUIM AUSTRALIA FINLAND N Z ITALY SPAIN PORTUGAL IRELAND HONG KONG MALAYSIA HUNGARY SAF KOREA CHINA GERMAN FRANCE SINGAPORE CZECH SLOVENIA CANADA ASIA POLAND EUROPE2 STANDARD USA 5 TYPE ...

Page 459: ...j 7 CCD 8 MODEL 9 ADF 7 PRINTER printer function setting 2 NUMERIC Param 01 02 03 04 05 not used not used not used leading edge margin trailing edge margin 30 70 NO 06 through 30 not used 3 PRINT COUNT 4 PRINTER RESET 5 MPT CLEANING not used 6 CST TES NO settings paper size 30 1 SSSW SW01 000000000 SW05 100000000 SW06 000000100 SW07 000000000 SW20 000000000 SW01 through 04 not used vertical scanni...

Page 460: ...G REPORT PRINT SPEC REPORT total counter pickup related counter feeder counter jam related counter other counter durables counter accessory durables counter not used not used checksum for PCL firmware checksum for PS firmware selects A4 as default paper size selects LTR as default paper size not used PANEL CHECK FLASH MENU PPG CHECK SUM PS CHCK SUM COLD RESET A4 COLD RESET LETTER SERVICE MENU FEED...

Page 461: ...ROM finisher controller PCB ROM PCL printer board ROM network interface board ROM card reader ROM version No display version No display version No display version No display version No display version No display version No display dial registration mode user data initialization user data initialization SSSW data initialization system dump list initialization communications control report initializ...

Page 462: ...ing the Bit Switch 1 SSSW Each item of registration setting of this switch is based on the position of its 8 bits It is indicated as shown below and each bit is either 0 or 1 Do not use service data indicated as not used since it must be used as it is initially set F13 504 01 SW01 0 0 0 0 0 0 0 0 B i t 7 B i t 6 B i t 5 B i t 4 B i t 3 B i t 2 B i t 1 B i t 0 ...

Page 463: ... 0 Selects whether or not service error codes are output When Output is selected service error codes are displayed and in reports Bit 1 Selects whether or not error dump lists are output When set to 1 an error dump list will be attached to an error TX report or a RX report generated in the event of an error Bit 2 Allows selection of whether to enter password at confidential Rx image data transfer ...

Page 464: ...fter an error has occurred e g running out of paper If set to 1 the machine will generate a memory clear list and enters standby state when the image data is cleared and the power is turned on If set to 1 moreover the following takes place 1 The alarm sounds and the machine waits for correction specifically a The LCD indicates CHECK PRINTER b The machine will not start reception operation in respo...

Page 465: ...the echo protect tone is transmitted for high speed transmission 9600 or 7200 bps If errors due to line conditions occur frequently during fax transmission select Transmit ted When Transmitted is selected a non modulated carrier is transmitted as a synchroniza tion signal before the image transmission Memo Codes for errors that can occur during transmission because of line condi tions 100 104 281 ...

Page 466: ...ng transmission mode If errors do not disappear try Long distance 2 and Long distance 3 The transmission mode set in one touch speed dialing and coded speed dialing registra tion takes priority over the one set with the service soft switch These bit switches are applicable to manually dialed numbers only Look at the following table and set Long distance 1 If errors persist try Long distance 2 or L...

Page 467: ...ansmit Factory setting 0 0 0 0 0 0 0 1 Bit 0 Selects whether or not to monitor loop current When Yes is selected if loop current cannot be detected before dialing or if the loop current is cut during or transmission the line is released Bit 1 In automatic recieving CI frequency check can be selected If Yes is selected the upper and lower limits of the CI frequency are checked and automatic recievi...

Page 468: ...ting the CFR signal Bit 4 The length of the period of ignoring low speed signals after CFR output can be selected In cases where poor line conditions echo etc mean that the fax cannot easily go into im age signal reception set the length of the period of ignoring low speed signals is 1500 ms Bit 6 Selects whether or not to transmit CNG signal during manual transmission In manual transmitting to a ...

Page 469: ...achine e g G3 transmission Metric configured image data stored in memory is converted into inch configured image data for transmission to an inch configured fax machine The direction of scanning for conversion is in keeping with the setting of bit 2 of SW14 Memo The machine uses inch configured reading however if bit 4 of SSW14 is set to 1 yes it will use metric configured reading Bit 2 Use it to ...

Page 470: ...size When receiving documents made up of long pages to have the document divided into two pages at the transmitting fax select A4 size Memo When A4 size is selected this fax uses the DIS signal to tell the trans mitting fax that it is equipped with A4 size recording paper The transmitting fax that receives this DIS signal divides long pages into A4 size pages before transmitting it to the receivin...

Page 471: ...d not used Document length restriction not used original read width not used not used not used 1 Not restricted LTR 0 1m 39 37 max A4 Factory setting 0 0 Bit 2 Selects document length restriction To copy or transmit pages more than 1m 39 37 long select Not restricted Bit 4 Use it to select a read width for originals If LTR is selected the machine will read LTR originals at LTR width 214mm ...

Page 472: ...9 communications result display function settings Bit 0 1 2 3 4 5 6 7 Function Not used Not used Not used Not used Not used Continuous polling reception Not used Not used 1 Yes 0 No Factory setting 0 Bit 5 Selects whether or not to continuously carry out polling reception If this bit is set to Yes calling is repeated indefinitely ...

Page 473: ...0 MAR 2002 13 95 1 SSSW SW10 remote control setting Bit 0 1 2 3 4 5 6 7 Function not used not used not used No of remote reception ID digits not used not used not used not used 1 3digits 0 2digits Factory setting 0 Bit 3 Use it to select the number of digits for remote reception IDs 2 digits or 3 digits ...

Page 474: ...11 2 port function settings Bit 0 1 2 3 4 5 6 7 Function Enable Access Codes not used not used not used not used not used not used not used 1 Yes 0 No Factory setting 0 Bit 0 When two lines are connected you can select whether to specify the lines used for call ing When Yes is selected ACCES CODE SETING is displayed in User Data ...

Page 475: ...or transmission HT transmission 1 page time out length for reception not used page timer setting by transmission reception 1 1 1 1 1 1 1 set 0 0 0 0 0 0 0 do not set Factory setting 0 1 0 0 0 0 0 0 The machine is designed to stop communication when transmission reception of a single page takes 32 min or more To set a time out length refer to the next page If 1 is selected for bit 7 the 1 page time...

Page 476: ...h for Transmission image mode other than text mode Time Out Length for Reception Bit Time out time 8 min 16 min 32 min 64 min 7 1 1 1 1 6 5 0 0 1 1 4 0 1 0 1 3 2 1 0 Bit Time out time 8 min 16 min 32 min 64 min 7 0 0 0 0 6 5 4 3 2 1 0 0 1 1 0 0 1 0 1 Bit Time out time 8 min 16 min 32 min 64 min 7 1 1 1 1 6 5 4 3 2 1 0 0 1 1 0 0 1 0 1 Bit Time out time 8 min 16 min 32 min 64 min 7 1 1 1 1 6 5 4 3 0...

Page 477: ...of SW05 is set to 1 yes and in addition if this switch is set to 1 yes the following takes place for a re ceived image for its transmission relay transfer Inch configured image data received and stored in memory is converted to metric configured image data for transmission to a metric configured fax machine Metric configured image data received and stored in memory e g in G3 is con verted to inch ...

Page 478: ...0 0 0 sub scanning only do not declare Factory setting 0 0 1 0 Bit 0 1 Use it to select an original reading size default paper the selection will be as follows based on the combination of bit 0 bit 1 and SW06 bit 4 settings Bit 0 Bit 1 0 0 A B original 0 1 inch original 1 0 A original 1 1 A B original Mode SW06 SW14 Paper BIT4 BIT1 BIT0 configuration Copy 0 A4 0 0 AB AB 1 Letter AB 0 A4 0 1 inch i...

Page 479: ...ill take place only in sub scanning direction in the case of conversion from inch to metric e g for G3 transmission Conversion will take place only in main scanning direction in the case of conversion from metric to inch Bit 4 Use it to specify whether or not to declare an inch resolution to the other party at time of G3 communication If set to 1 a declaration will be made using the DIS DCS or DTC...

Page 480: ...e line is stored in memory for detection of reversal of the polarity of the telephone line The timing may be set so that it is either after detection of CI or after release of the telephone line Some switchboards are known to wrongly store the polarity which can further cause the machine to enter standby state when the telephone line is released thus disabling commu nication with the other party I...

Page 481: ...ck side cassette paper at No Paper display not used not used not used not used not used not used 1 Same size fax paper Do not check 0 Either one All fax paper Check Factory setting 1 1 Bit 0 Selects a No Paper display for when either the fax paper cassette or multitray is empty or for when the same size paper is all used up Bit 1 Selects whether to check the side cassette when checking if the same...

Page 482: ...t detect 300msec Factory setting 0 0 Bit 0 For reception the absence of the carrier between DCS and TCF may be detected If the machine returns FTT while the other party PC FAX in particular is sending TCF to cause a reception error be sure to set the bit to 1 If the error still occurs set bit 1 of 1 SSSW SW18 to 1 This function is valid only when the machine uses an R288F modem Bit 1 For reception...

Page 483: ...R2010 SERIES REV 0 MAR 2002 13 105 1 SSSW SW22 fault remedy setting Bit 0 1 2 3 4 5 6 7 Function not used not used not used Prohibit manual polling not used not used not used not used 1 Yes 0 No Factory setting 0 Bit 3 Selects whether to prohibit by manual polling off hook key start key ...

Page 484: ...t used 1 transmit transmit 0 do not transmit do not transmit Factory setting 0 0 Bit 0 Normally A5R originals are excluded from rotation transmission regardless of the setting made in user data If transmit is selected here however rotation transmission will also be enabled for A5R originals Bit 1 Normally B5R originals are excluded from rotation transmission regardless of the setting made in user ...

Page 485: ... number Display 0 Called number Do not display Factory setting 0 0 Bit 0 Selects the transmission telephone number displayed on reports after the completion of transmission When Called number is selected the telephone number the fax called is displayed on reports When Other fax number is selected the telephone number sent from the other fax the CSI signal data is displayed on reports Bit 3 When Di...

Page 486: ...not ask all parties generate Factory setting 0 0 0 0 Bit 2 Use it to specify whether or not to indicate a confirm message to prevent the user from making a broadcast by mistake when entering an address for a broadcast transmission Bit 3 Use it to specify whether or not to use broadcast transmission to prevent the user from making a broadcast by mistake when entering an address for a broadcast tran...

Page 487: ...led If NO is selected the V8 protocol is inhibited when called and the V 21 protocol is used Bit 2 If ANSam signal is not received during transmission mainly manual transmission select whether to use the V 8 protocol when the other fax machine declares the V 8 protocol in DIS signal If NO is selected the CI signal is not transmitted and the V 8 protocol is not used even if the DIS that specifies t...

Page 488: ... No Factory setting 0 0 Bit 0 Use it to specify whether B4 paper should be counted as large size paper If yes is selected B4 paper will be counted as large size paper If no is selected on the other hand B4 paper will be counted as small size paper Bit 1 Use it to specific whether to indicate the machine serial No on the Counter Check screen appearing when the Counter key is pressed If yes is selec...

Page 489: ...condition of the line enable ON the NL equalizer Memo Any of the following error codes may be indicated at time of transmission because of the line condition 100 101 102 104 201 281 282 283 750 755 765 774 779 784 789 Any of the following error codes may be indicated at time of transmission because of the line condition 103 107 114 201 790 793 No 006 telephone line monitor Use it to s the telephon...

Page 490: ...0 772 774 775 777 779 780 782 784 785 787 789 Any of the following error codes may be indicated at time of reception because of the line condition 103 106 107 201 793 No 008 V 34 modulation speed upper limit Use it to set an upper limit to the modulation speed baud rate for the V 34 primary chan nel No 009 V 34 data speed upper limit Use it to set an upper limit to the data transmission speed for ...

Page 491: ...N length pseudo RBT signal pattern OFF time length short pseudo RBT signal pattern OFF time length long pseudo CI signal pattern ON time length pseudo CI signal pattern OFF time length short pseudo CI signal pattern OFF time length long fax tel switch over pseudo RBT transmis sion level answer telephone CNG motor time length V21 low speed flag preamble detection time length menu selection screen d...

Page 492: ...s for RTN signal transmission If an error occurs often when the RTN signal is transmitted at time of reception increase the parameters to loosen the RTN signal transmission conditions Memo The following error codes are associated with the transmission of the RTN signal at time of reception 104 107 114 201 The RTN signal transmission condition 1 is the ratio of the number of error lines in relation...

Page 493: ...ne condition detection time length refers to the length between when the dial signal is transmitted and when the line condition is cut in relation to the transmitting side while it is the length between when the DIS signal is transmitted and when the line is cut in relation to the receiv ing side No 11 The setting of the T1 timer varies from country to country PTT The T1 timer is vari able No 13 I...

Page 494: ...ing which the Menu Select screen is indicated on the LCD No 56 through 61 Use it to confirm the count type indicated on the Counter Check screen which appears in response to a press on the Counter key When 0 is selected count type will not be indicated No 56 fix to total 1 101 for the counter 1 reading No 57 use it to select a count type for the counter 2 reading No 58 use it to select a count typ...

Page 495: ... available for the machine large size B4 or larger small size smaller than B4 total 1 all sizes as 1 total 2 large sizes as 2 1 or 2 under Counter count increments for large size paper To make a change so that B4 and larger papers will be counted as large size use service mode make the following selections and change bit 0 to 1 1SSSW SW33 ...

Page 496: ...2 large 203 small 204 print total 1 301 total 2 302 large 303 small 304 PDL total 1 331 total 2 332 large 333 small 334 received print total 1 701 total 2 702 large 703 small 704 report print total 1 801 total 2 802 large 803 small 804 scan total 1 505 total 2 506 large 507 small 508 Report print Large Small Basic counter Copy Large Small PDL print Large Small Received print Large Small Scan Large...

Page 497: ...unication error occurs because the time for the reply to arrive is too long be sure to raise the parameter No 065 For FTP transmission you can change the length of time during which the machine waits for a reply from the server If a communication error occurs because the wait time is too long be sure to raise the parameter No 066 You can change the communication time for SMTP transmission No 067 Y...

Page 498: ... 4 SPECIAL Setting 4A SPECIAL Do not change the setting otherwise the machine may malfunction 5 4 5 NCU Setting 4B NCU The settings of this item are collectively set in relation to the setting of 5 TYPE so that all values will comply with the communications standards of a specific country 5 4 6 ISDN Setting 4C ISDN Not used ...

Page 499: ...the read im age quality Some settings may be changed Used to turn on off the original detection function Used to set the size of a special paper type not recognized by ADF 5 4 7 Selecting the Country Region of Installation 5 TYPE When you select a country of installation from the list indicated on the display the ap propriate service mode settings 1 SSSW 4 NCU and the user data standard settings w...

Page 500: ...end position correction for sub scanning image for Super Fine read end position correction for sub scanning image for Fine read end position correction for sub scanning image for Standard main scanning direction image read ratio correction for book read main scanning direction image read ratio correction for ADF reading sub scanning direction image read ratio correction for book read sub scanning ...

Page 501: ...e image read start position in sub scanning direction for ADF read mode A higher setting will decrease the margin along the image leading edge No 25 Use it to correct the image read end position in sub scanning direction for copy mode A higher setting will decrease the margin along the image trailing edge No 26 If Super Fine is selected for resolution when reading a fax original the read end posit...

Page 502: ...ub scanning direction for ADF mode A higher setting will lengthen the image in sub scanning direction 6 SCANNER 8 MODEL If you select TYPE A for 8 MODEL the original size detecting function will note be used if you select TYPE B on the other hand the original size detection function will be used Memo If you replaced the image processor PCB of a model equipped with an original detection function be...

Page 503: ...IO 2 M_OFFICIO 7 B_OFFICIO 3 A_FOOLSCAP 8 A_LEGAL 4 FOLIO ORG B5 Use it to set the size of a special paper type not recognized by the ADF when B5 is recognized incorrectly in AB Inch system Settings 0 B5 default 1 K_LEAGAL ORG LTRR Use it to set the size of a special paper type not recognized by the ADF when LTR R is recognized incorrectly in Inch system Settings 0 LTRR default 2 OFFICIO 1 FOOLSCA...

Page 504: ...ror Use it to set the special default paper settings 7 PRINTER 1 SSSW SW05 cassette selection reduction settings Bit 0 1 2 3 4 5 6 7 Function not used not used not used not used not used not used not used print with sub scanning priority 1 do not print 0 print Factory setting 1 Bit 7 Use it to enable or disable printing with sub scanning priority enable if B4 and A4R sheets are available printing ...

Page 505: ... times the length of A4R is received it will be printed after being divided it into 3 A4R sheets The images will be in Direct do not prohibit reduce for division for printing within the page For instance if an extra length original 2 5 times the length of A4R is received it will be printed on 2 A4R sheets after reduction to 70 Bit 1 You can select whether or not to drop out the trailing edge when ...

Page 506: ... edge margin not used Range Unit 0 to 9999 unit 0 1mm 0 to 9999 unit 0 1mm Factory 30 70 No 4 Use it to set the margin along the leading edge of paper No 5 Use it to set the margin along the trailing edge of paper 7 PRINTER 3 PRINT COUNT Use it to indicate the number of prints and the total number of prints 7 PRINTER 4 PRINT RESET Use it to reset the machine if E000 through E004 error in fixing as...

Page 507: ... appropriate settings 2 To enable the settings be sure to turn OFF and then ON the power switch after making a change The settings names and display notations for paper size groups U1 through U3 LTR are as follows for U1 through U3 and LTR the default settings are 0 Group settings U1 31 22 U2 24 26 27 28 33 36 37 U3 34 23 32 35 25 LTR 18 29 Paper name Government LETTER Koran LEGAL FOOLSCAP OFFICIO...

Page 508: ...he following are items under COUNTER Level 1 COUNETR Level 2 TOTAL PICK UP FEEDER Level 3 total counter SERVICE1 SERVICE2 TTL COPY PDL PRT FAX PRT RPT PRT SCAN pickup related counter C1 C2 C3 C4 MF feeder related counter FEED Description total counter 1 for service total counter 2 for service total counter total copy counter PDL print counter fax reception print counter report print counter scanne...

Page 509: ...ies durables FIN STPR Description total jam counter for machine jam counter for feeder ADF jam counter for sorter finisher multifeeder tray jam counter cassette 1 jam counter cassette 2 jam counter cassette 3 jam counter cassette 4 jam counter waste toner counter fixing assembly paper passage counter transfer charging roller paper passage counter developing assembly paper passage counter multifeed...

Page 510: ...Execute the following in service mode to clear all maintenance parts counter readings 12 CLEAR COUNTER Clearing Counter Readings When Replacing Parts Indicate the counter reading of the part you have replaced and press the Clear key in dividual clearing Generating a Counter Report You can generate a counter report by executing the following in service mode 10 REPORT COUNTER REPORT ...

Page 511: ...H LOG REPORT COUNTER REPORT JAM ERR LOG REPORT PRINT SPEC REPORT Description service data list system dump list service mode 1 through 7 13 start data number of communications number of receptions number of re cording sheets number of errors 1800 key presses since most recent report Not used maintenance parts counter readings changes to user data service data defaults system dump list jam error al...

Page 512: ...EV 0 MAR 2002 13 134 5 4 13 Downloading 11 DOWNLOAD The machine allows upgrading of the following parts using the Service Support Tool SST for downloading for details see Chapter 14 Machine ROM DIMM and CPU on image processor PCB Accessories ROM on finisher controller PCB ROM DIMM on G3 multiport PCB ...

Page 513: ... registration data will not be cleared Use it to clear the settings of SSSW The usr data will not be cleared Use it to clear the counters numerator date and start data form the system dump list Use it to clear the contents of the communications control report Use it to clear the contents of the jam history Use it to clear the contents of the error E code history Use it to clear the contents of the...

Page 514: ...indicate the version of the ROM on the DC controller PCB Use it to indicate the version of the ROM on the G3 multiport PCB Use it to indicate the version of the printer board Use it to indicate the version of the ROM on the network interface board Use it to indicate the version of the ROM on the finisher controller PCB Use it to indicate the version of the ROM on the card reader 5 4 16 Resetting t...

Page 515: ...M normally 2 CCD Test 2 CCD TEST Use it to correct variation in sensitivity among photo cells of the CCD 3 PRINT Test 3 PRINT Use it to print 8 types of patterns within the print area in Fine mode 4 MODEM NCU Test 4 MODEM NCU Use it to execute a relay operation test or modem DTMF and total signal transmission reception tests 5 AGING Test 5 AGING TEST Not used 6 FACULTY Test 6 FACULTY TEST Use it t...

Page 516: ...e OK key To end test mode press the Stop key and then the Clear key Not used F13 505 01 1 D RAM 13312K 1 D RAM 13312K 1 3 IRAM TEST OPT MEM TEST MODE 1 6 8 E11x xx xx xx x different from models 1 D RAM 1 4 3 PRINT 3 0 AMI PATERN 3 PRINT 3 1 WHITE 3 PRINT 3 2 BLACK 3 PRINT 3 3 STRIPES 3 PRINT 3 4 CHECKERS 3 PRINT 3 5 CHECKERS 2 3 PRINT 3 6 ENDURANCE 3 PRINT 3 7 BLACK WHITE 3 PRINT 3 8 BIAS 3 PRINT ...

Page 517: ...0 Hz 4 2 FREQ 1300 Hz 4 2 FREQ 1500 Hz 4 2 FREQ 1650 Hz 4 2 FREQ 1850 Hz 4 2 FREQ 2100 Hz 4 4 G3 Tx 0 8 4 4 G3 Tx 300 bps 4 4 G3 Tx 2400 bps 4 4 G3 Tx 4800 bps 4 4 G3 Tx 7200 bps 4 4 G3 Tx 9600 bps 4 4 G3 Tx TC7200 bps 4 4 G3 Tx TC9600 bps 4 4 G3 Tx 14400 bps 4 4 G3 Tx 12000 bps 4 MODEM NCU 1 8 4 1 RELAY 1 2 1 1 if the machine is equipped with a fax function F13 505 02 ...

Page 518: ...505 03 4 5 DTMF Tx TEST 0 9 4 6 TONE Rx 000 4 8 V 34 G3 Tx TEST Baud 3429 Speed 33 6 4 8 V 34 G3 Tx TEST Baud 2400 Speed 21 6 4 8 V 34 G3 Tx TEST Baud 3000 Speed 28 8 4 8 V 34 G3 Tx TEST Baud 2800 Speed 26 4 4 8 V 34 G3 Tx TEST Baud 2743 Speed 24 0 4 8 V 34 G3 Tx TEST Baud 3200 Speed 31 2 4 8 V 34 G3 Tx TEST 0 5 UP DOWN 5 AGING TEST ...

Page 519: ...NONE BDSC3 0 of of of of NCR Sts NCR None MLT on A4 TN on JAM of HPS on BCVS of NDFS of DLS0 of DLS1 of 6 4 ADF 6 6 SPEAKER FREQ 1 VOL 2 6 7 OPERATION PANEL 6 5 STAMP 1 2 6 5 STAMP 5 point 6 5 STAMP endless Panel1 CT1 on A4 CT2 of B4 CT3 on A4 CT4 on B4 6 9 LINE DETECT 1 4 6 ESS TEST C1 OFF 0Hz HOOK ON ON FC OFF CNG DETECT CNG OFF OFF CNG DETECT CNG OFF OFF VOICE Tx VOICE 1 if the machine is equip...

Page 520: ... COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 13 142 Not used F13 505 05 8 BOOK TEST 1 6 8 1 BOOK FEED TEST P 0000 0000 8 2 BOOK ADJ 8 3 CS POS ADJ ADF 8 4 8 5 BOOK TEST 8 7 8 6 BOOK TEST ...

Page 521: ...ea will also be checked If an error occurs during a check the testing will be suspended and an error will be indicated on the display 2 on Keypad Use it to check data read operations for the entire area of the D RAM If an expansion memory option is mounted its area will also be checked If an error occurs during a check the testing will be suspended and an error will be indicated on the display 3 o...

Page 522: ...d 3 on the key pad pressed takes about 5 sec before indication RAM TEST checks CPU built in memory 4 on keypad pressed Indicates expansion memory size OPT MEM 32 32 Indicates the size of expansion memory on image processor J71 or 271 and J72 1 D RAM 13312K 1 4 1 D RAM 13312K complete no error WRT 33CC RD 33EC ADR BF840201 1 D RAM 13312K complete error Ended normally Error indicated Ended in error ...

Page 523: ...ode items as they are for the factory R D 4 on Keypad Use it to initialize the ADF read position parameter The settings will affect the following service mode 6 SCANNER 7 CCD parameter 20 22 24 through 28 30 32 34 7 on Keypad Use it to initialize CS related parameters The setting will affect the following service mode 6 SCANNER 7 CCD param eters 1 through 8 12 8 Keypad Use it to execute gain auto ...

Page 524: ...erate the following test patterns do not use other than these 2 types as the rest are for the factory R D 2 on Keypad 3 2 BLACK totally black image 6 on Keypad 3 6 ENDURANCE black band To stop test printing press the Stop key F13 505 07 Use it to make sure that the print pattern does not have white lines or uneven image Use it to make sure that the print pattern does not have contraction elongatio...

Page 525: ...e it to generate the G3 signal coming from the modem using the telephone line terminal and the speaker Use it to monitor a specific frequency and the DTMF signal re ceived from the telephone line terminal by causing them to be in dicated on the LCD i e the presence absence as detected The reception signal is generated by the speaker The modem sends V 34 G3 signals from the modular jack and the spe...

Page 526: ...ignals is in keeping with the setting made in service mode c Tonal DTMF Signal Reception Test A press on 6 on the keypad from the MODEM NCU Test menu selects the tonal sig nal DTMF signal reception 0 test In this signal the tonal signal DTMF signal received from the telephone line terminal can be checked to find out if it was detected by the mo dem 4 6 TONE Rx 000 0 0 0 changes from 0 to 1 in resp...

Page 527: ...The V 34 G3 signals below are sent from the modem using the modular jack and the speaker by pressing the start key The Baud rate can be changed with the numeric keys and the Speed can be changed with the cursor key Numeric key 0 1 2 3 4 5 Baud rate 3429 baud 3200 baud 3000 baud 2800 baud 2743 baud 2400 baud Cursor key Speed 2400 bps 4800 bps 7200 bps 9600 bps 12000 pbs 14400 bps 16800 bps 19200 bp...

Page 528: ...control panel test Live Connection Reception Test ESS test Description sensor operation test Tests whether the stamp function is operatingcorrectly control panel key operation test Executes an operation test on the signal sensor on the NCU board and the frequency counter ESS energy save mode operation test Sensor Test 6 3 SENSOR Use it to check the state of the machine s sensor by referring to the...

Page 529: ... copyboard cover open closed sensor PS111 PS112 on cover open of cover closed NDFS length sensor 3 PI3 on original present of original absent DLS0 length sensor 2 PI2 on original present of original absent DLS1 length sensor 1 PI1 on original present of original absent 3 on the keypad pressed CT1 machine cassette paper sensor PS151 on paper present of paper absent machine cassette paper size detec...

Page 530: ...d reader card if a card is present the 8 digit card ID if no card is present Card None If the card reader is absent NCR None 2 Indicates the type of card and the state of the card reader DPT group card PRC unit price setting card MAX upper limit setting card ERS erase card SRV service card no indication card absent 3 Indicates the type of card MGN magnetic card OPT optical card 4 Indicates the sta...

Page 531: ...eypad in the stamp test menu selects test menu 1 If an original is set in the ADF in this condition the machine feeds it 20 mm form the read position stamps it 5 times at intervals of 10 mm starting at that position and delivers the original Test Menu 2 A press on 2 on the keypad in the stamp test menu selects test menu 2 If an original is set in the ADF in this condition the machine feeds it 20 m...

Page 532: ...d of Display Test mode press the Start key to select LED Lamp Test mode A press on the Start key will cause all lamps in the control panel to go ON Control Key Test At the end of LED LAMP Test mode press the Start key to select the test for a specific key Press the key corresponding to the character indicating on the display the indication will go OFF if the key is normal When all character indica...

Page 533: ...The Start key is pressed 6 7 OPERATION PANEL LED TEST The Start key is pressed All LEDs go ON 0123456789 ABCDEFGH IJKLMNOPQRSTUVW abcdef Control key Test 2 Control key Test 1 The Start key is pressed Press the key corresponding to a specific character which will go OFF in response Press the key corresponding to a specific character which will go OFF in response Press the Stop key to end test mode ...

Page 534: ...key will turn off all lamps in the control panel Control Key Test When the Start key is pressed following the LED lamp test the key test will be se lected The operation is normal if the corresponding characters go off when keys are pressed on the display When a one touch dial key is pressed its corresponding character will go off on the display Correspondence Between the Characters and the Keys in...

Page 535: ...pondence Between Characters and Keys for Testing the Control Keys 1 1 A B C D E F G 8 1 5 2 2 1 9 1 6 2 3 1 0 1 7 2 4 1 1 2 8 2 5 1 2 2 9 2 6 1 3 2 0 2 7 1 4 2 1 3 12345678901234567890 1 ABCDEFG Directory Hook Coded Dial Pause Redial R Line Mail DirectTX The numbers in parentheses indicate the sequence of indication F13 505 13 ...

Page 536: ...y The display turns fully black Press the Start key The outside frame is indicated Press the Start key The checkers are indicated 6 7 OPERATION PANEL LED TEST LED lamp test Press the Start key All LED lamps go ON 0123456789 BCDEFG IJKLMNOPQRSTUVWXY 12345678901234567890 1 ABCDEFG Control key test Press the Start key A press on a key will turn off its corresponding character Press the Stop key to en...

Page 537: ...l Test Menu 3 A press on 3 on the keypad in the LINE DETECT menu selects test menu 3 in which the indication on the display changes from OFF to ON when CNG is detected from the telephone line terminal Test Menu 4 A press on 4 on the keypad in the LINE DETECT menu selects test menu 4 in which the operation of the answering message may be checked A press on 0 or 1 on keypad will send 2 types of answ...

Page 538: ...ss on 4 5 or 6 in test mode for the following 4 on Keypad Press it to initialize the book read position parameter The setting will affect the follow ing in service mode 6 SCANNER 7 CCD parameters 21 23 5 on Keypad Press it to find out whether the contact sensor goes ON 6 on Keypad Press it to initialize the book read position parameter The setting will affect the follow ing in service mode 6 SCANN...

Page 539: ...IST 1 ACCESS CODE LIST 1 DEPT INFO LIST USER DATA ACTIVITY REPORT 1 ADDRESS LIST 1 DOC MEMORY LIST 1 CONF MAILBOX LIST 1 Operation Start user mode and select 08 PRINT LISTS Using the cursor keys select 02 ADDRESS LIST then select the report to print and press the OK key Start user mode and select 08 PRINT LISTS then select the report to print and press the OK key Press the Report key while the mac...

Page 540: ...eport in user mode report setting menu Set the report settings menu in user mode so that the transmission re sults report will be generated Thereafter if broadcasting is used the report will be generated in place of the transmission results report Set the report settings menu in user mode so that the transmission re sults report will be generated Thereafter it will be generated in place of the tra...

Page 541: ...7 30 13 51 07 30 13 53 07 30 13 54 13 59 13 51 07 30 2001 17 52 FAX 001 MEMORY FILES DELETED TX RX NO MODE DESTINATION TEL ID PGS SET TIME ST TIME MEMORY CLEAR REPORT TX RX NO MODE DESTINATION TEL ID PGS SET TIME ST TIME 4 digit indication transmission delayed transmission or reception one touch dial speed dial number abbreviation of other party number of pages stored date time in 24 hr notation s...

Page 542: ...ough 7 13 start date system dump list output 2 System Data List Indication SERVICE DATA Type service mode 1 through 7 13 start date output 3 System Dump List Indication SYSTEM DUMP Type record of communications error communications output 4 Key History Report Indication KEY HISTORY REPORT Type 1800 key press made since most recent generation of history 5 Counter Report Indication COUNTER REPORT Ty...

Page 543: ...02 13 165 2 System Data List Use it to check the service soft switch settings and service parameters F13 506 02 SYSTEM DATA LIST SW01 SW02 SW03 SW04 SW05 SW06 SW07 SW08 SW09 00010000 10000000 00000000 10000000 00000000 10000000 00000000 00000000 00000000 00000000 00000000 00000010 00000000 2001 07 18 19 18 001 ...

Page 544: ...ding method 8 number of transmissions receptions by mode 9 number of prints total number of prints number of pages read total number of pages read 10 number of occurrences of specific error codes Guide to Indication 000 1 7 3 0 0 Number of Number of Number of 000 errors 001 errors 002 errors CLEAR DATE 2001 07 18 TX A4 RX A4 33600 21600 9600 14400 14400 9600 STD MH G3 1 2 3 4 5 6 7 8 9 10 000 0 0 ...

Page 545: ...ock 0 machine 1 ADF 5 finisher 8 jam code The following is a list of codes and the types of jams corresponding to them 2 JAM 01 04 12 12 17 20 03 4 1 0012 00026 1 A4 02 03 04 1 3 4 5 6 7 8 9 10 11 2001 07 18 19 18 FAX 001 Code 0101 0202 0105 0206 1020 1121 010a 0207 020d Jam type pickup assembly delay jam pickup assembly stationary jam delivery assembly delay jam delivery assembly stationary jam s...

Page 546: ... or read sensor jam at memory full original pull out jam at suspension jam at initialization other The following is a list of finisher codes and the types of jams corresponding to them Code 0021 0022 0023 0024 0025 0026 0027 Jam type delivery finisher inlet delay jam delivery finisher inlet stationary jam staple jam power on jam stack delivery jam return jam stack retainer jam 9 total counter read...

Page 547: ...5 1 error history 2 sequence of errors higher more recent 3 date of occurrence 4 time of occurrence 5 approximate location 3 machine 5 finisher 6 error code in 8 digits with rightmost 3 indicating the code on the LCD for codes see 6 2 of Chapter 13 7 total counter 6 digits 2 ERR 01 04 12 12 17 3 00000719 00026 02 03 04 1 3 4 5 6 7 2001 07 18 19 18 FAX 001 ...

Page 548: ... location 103 cassette 1 104 cassette 2 105 cassette 3 106 cassette 4 113 multifeeder tray 7 alarm bell for machine 2 only 8 alarm code 6 digits The following is a list of alarm codes and the type of alarms corresponding to them 2 ALM 01 04 12 12 17 3 103 2 040011 00026 02 03 04 1 3 4 5 6 9 8 7 2001 07 18 19 18 FAX 001 Code 040011 040012 040013 040014 040017 Alarm type cassette 1 retry alarm casse...

Page 549: ...ications Report The following items are used F13 506 07 TYPE EUROPE LBP SPEED 20SHEETS TOTAL MEMORY 13312K MAIN EC 30 04 MAIN2 WLD 01 01 ECONT 0019 PDL V1 72 NIC 1 00 FIN 0203 NCR 0301 BODY No 0301 TOTAL TTL1 191 LARGE 28 COPY TTL1 80 LARGE 27 READ ADJ PRM 18 0407 19 0090 2001 07 18 19 18 FAX 001 2 1 3 4 5 6 7 8 9 10 11 12 13 14 ...

Page 550: ...oller PCB 7 PDL indicates the version of the ROM on the printer board 8 NIC indicates the version of the ROM on the network interface board 9 FIN indicates the version of the ROM on the finisher controller PCB 10 NCR indicates the version of the ROM on the card reader 11 BODY No indicates the serial number of the machine 12 TOTAL TTL1 indicates the reading of total 1 LARGE indicates the reading of...

Page 551: ...X report w error code list dump list Operation Enable automatic generation on the report settings menu in user mode menu i e use bits 0 and 1 of SW01 of service data 1 SSSW Enable automatic generation on the report settings menu in user mode menu i e use bits 0 and 1 of SW01 of service data 1 SSSW b Automatically Generated Reports The following reports are generated automatically ...

Page 552: ...the V 8 signal received from the other party 7 symbol speed used in the primary channel 8 data speed used in the primary channel 9 0 fixed ERROR RX REPORT 2064 04 12 13 07 FAX 001 TX FUNCTION WAS NOT COMPLETED TX RX NO 0004 RECIPIENT ADDRESS DESTINATION ID ST TIME 04 12 03 07 TIME USE 00 42 PAGES SENT 0 RESULT NG 0765 START TIME 04 12 13 07 OTHER PARTY MAKER CODE 10001000 MACHINE CODE 01101110 000...

Page 553: ...not used in service 11 transmission status of the modem in the event that the communication ends in error not used in service 12 reception status of the modem in the even that the communication ends in error not used in service 13 bits 1 through 56 or 96 of received DIS DCS or DTC 14 bits 1 through 56 or 96 of transmitted DIS DCS or DTC 15 RX procedure signal received TX procedure signal transmitt...

Page 554: ...lowing two ways copier related error code EXXX fax related error code XXXX or XXXX only if equipped with fax functions The history of copier related error cedes may be checked by generating a report by making the following selections in service mode 10 REPORT JAM ERR LOG RE PORT The history of fax related error codes may be checked by setting 1 to bit 0 under 1 SSSW SW01 of service mode if the com...

Page 555: ...llowing conditions of the main thermistor start up detection fault after exceeding 40ºC it fails to reach 60ºC within 10 sec after exceeding 60ºC it fails to reach 80ºC within 10 sec after exceeding 80ºC it fails to reach 100ºC within 10 sec after exceeding 100ºC it fails to reach 120ºC within 10 sec after exceeding 120ºC it fails to reach 140ºC within 10 sec after exceeding 140ºC it fails to reac...

Page 556: ...d then on the power switch 7 PRINTER 4 PRINTER RESET YES Remedy 1 Wiring Is the connection of the connector CN8 on the power supply PCB and the connector J103 on the DC controller PCB and the wiring to the fixing assembly normal NO Correct the connection and wiring 2 Fixing assembly Try replacing the fixing assembly Is the fault corrected YES End 3 Power supply PCB DC controller PCB Try repacking ...

Page 557: ...ails to reach a specific revolution within 20 sec at time of deceleration While the scanner motor is rotating at a specific speed the BD input sig nal cycle is not within a specific range 2 for an equivalent of 10 mm print distance While the scanner motor is rotating at a specific speed the BD input sig nal cycle is not as indicated 2 During the WMUPR period after the power switch has been turned ...

Page 558: ...ES End NO Replace the DC controller PCB E717 The communication between the RDD Remote diagnostic device and the image processor PCB is disrupted Possible cause The wiring is faulty short circuit open circuit The RDD is faulty The image processor PCB is faulty Note Be sure to clear the error in service mode 12 CLEAR ERR E717 CL Remedy 1 Connector Is the connection and the wiring for the RDD s conne...

Page 559: ...fault corrected YES End NO Replace the image processor PCB If E719 is indicated the fault in communication is retained by the RAM on the image processor even when the power switch has been turned off and then on be sure to execute 12 CLEAR CARD in service mode be fore making corrections E733 The communication between the DC controller PCB and the image pro cessor PCB is disrupted Possible cause Th...

Page 560: ...it The heat discharge fan FM101 is fautly The DC controller PCB is faulty Remedy 1 Foreign matter Is there foreign matter that prevents the rotation of the fan YES Remove the foreign matter 2 Wiring Connector Is the connection and wiring of the connector J951 of the heat discharge fan FM101 and the connector J106 on the DC con troller PCB normal NO Correct the wiring 3 Heat discharge fan FM101 DC ...

Page 561: ...he fault corrected YES End NO Replace the DC controller PCB E514 The stack delivery belt does not reach home position when the stack han dling motor M2 is driven for a specific time CW if the same condition occurs during stack delivery a jam will be identified Possible cause The stack handling motor M2 is faulty The stack delivery home posi tion sensor S8 is faulty The connector is disconnected or...

Page 562: ...riven for a specific time Possible cause The rear alignment motor M4 is faulty The rear aligning plate home po sition sensor S7 is faulty The sensor connector is disconnected or has an open circuit The rear alignment motor relay harness is faulty The rear aligning plate is subjected to an abnormal load The finisher controller PCB is faulty Remedy 1 Rear aligning plate home position sensor S7 Check...

Page 563: ... stapler unit Is the fault corrected YES End NO Replace the finisher controller PCB E537 The front aligning plate does not reach home position when the front aligning motor M3 is driven for a specific time The front aligning plate does not leave home position when the front alignment motor M3 is driven for a specific time Possible cause The front alignment motor M3 is faulty The front aligning pla...

Page 564: ...ve within 1 sec when the heat discharge fan drive signal FANON is sent Possible cause The heat discharge fan FM1 is faulty The heat discharge fan relay har ness is faulty The heat discharge fan is subjected to an abnormal load The finisher controller PCB is faulty Remedy 1 Wiring Is the wiring between the heat discharge fan and the finisher con troller PCB normal NO Correct the wiring 2 Heat disch...

Page 565: ... home position sensor S3 Check the return roller home position sensor S3 Is the sensor normal NO Replace the sensor 3 Delivery motor M1 Finisher controller PCB Try replacing the delivery motor M1 Is the fault corrected YES End NO Replace the finisher controller PCB E580 The stack tray upper limit sensor S1 goes ON while the stack tray up down motor M5 is in operation The clock signal of the stack ...

Page 566: ...ck tray normal NO Correct the phase 4 Stack tray up down lock sensor S9 Check the stack tray up down clock sensor S9 Is the sensor nor mal NO Replace the sensor 5 Stack tray paper height sensor S10 Check the stack tray paper height sensor S10 Is the sensor nor mal NO Replace the sensor 6 Stack tray paper limited sensor S1 Stack tray lower limit sensor S12 Check the stack tray upper limit sensor S1...

Page 567: ...s is faulty The stack retaining lever is faulty The finisher controller PCB is faulty Remedy 1 Stack holding motor drive belt Is the tension of the drive belt appropriate NO Loosen the screw and correct the tension 2 Stack handling motor drive mechanism Is the return roller rotating while the motor is rotating CCW NO Correct that drive mechanism 3 Wiring Is the wiring between the finisher controll...

Page 568: ...5 dBm At 15 dBm the LCD indicates 15 2 NL Equalizer No 05 of Service Soft Switch 2 MENU Adjust the NL equalizer Select ON 3 Transmission Page Timer SW12 of Service Soft Switch 1 SSSW Increase the page timer setting To set both transmission and reception to the same time out length set SW12 as fol lows 8 min bit 7 bit 1 bit 0 0 0 0 16 min bit 7 bit 1 bit 0 0 0 1 32 min bit 7 bit 1 bit 0 0 1 0 64 mi...

Page 569: ...99 times 7 Echo Remedy A remedy against echoes may be implemented on the transmission side or the reception side Remedy 1 for Echo on the transmission side relates to international communica tions settings By the User Choose the appropriate international transmission settings when setting auto dial num bers one touch dialing speed dialing If international transmission 1 is selected the 1st DIS fro...

Page 570: ...ial mailbox polling box and it consists of 20 or fewer characters numerals space As log as the other party complies with the International Standards of ITU T the machine can communicate with it by means of subaddresses At times an ID number referred to as a password is used to restrict access to a loca tion indicated by a subaddress With some models polling based on subaddresses is called selectiv...

Page 571: ...signal and is used to synchronize modem signals for a procedure signal Image Signal Of procedure signals it is used for actual transmission of image data Significant Signal It is a signal whose significance can be understood by a facsimile machine that receives it and it is free of a transmission error 13 Timer T0 Timer It indicates the period of time in which a line connection is recognized durin...

Page 572: ... motor and ADF driver PCB J4 6 Make copies to find out if the ADF motor is operating normally 7 Replace the ADF motor 8 Replace the ADF driver PCB 9 Replace the image processor PCB 0003 TX RX Document is too long or page time over The length of a single page is too long 1 Make copies in book mode and transmit the original in several divisions 2 In case of a copy make a copy in copy mode The data o...

Page 573: ...one number to delay the T0 timer start mechanism 2 In service mode increase the T0 timer length using 10 of 3 Numeric param so that a time cover condition will not occur for transmission 3 In service mode increase the T1 timer length using 11 of 3 Numeric param so that a time over condition will not occur for reception The other party does not respond Contact the operator of the other party and fi...

Page 574: ...correctly Transmission was attempted and polling reception was started because the doc ment was not set correctly Set the document correctly to transmit 0012 TX The other party has run out of paper Cause Remedy The other party has run out of recordingpaper Ask the operator of the other party to set paper 0018 TX Auto dialing transmission error Cause Remedy Cause Remedy Cause Remedy Cause Remedy Ca...

Page 575: ... the cause 0021 RX The other party has rejected the machine during polling reception Cause Remedy When starting a call a subaddress or a subaddress and a password was not speci fied Specify a subaddress or a subaddress and a password when starting a call 0022 TX Call fails Cause Remedy The data for an auto dial number used when selecting a party was deleted Register the telephone number of the oth...

Page 576: ...elephone number of the relay control source as part of auto dialing The relay control source is wrongly registered as part of auto dialing of the relay machine Ask the operator of the relay machine to correct the telephone number of the relay control source as part of auto dialing The relay switch of the relay station is OFF Ask the operator of the relay station to turn on the relay switch The mem...

Page 577: ... password 3 Use normal G3 transmission 0082 RX The other party is not equipped with an ITU T compliant selective polling transmission function Cause Remedy Bit 47 of DIS received from the other party is 0 Ask the operator to set normal polling transmission and use polling reception 0083 RX Selective polling address or the password does not match during ITU T compliant selective polling reception C...

Page 578: ...ord of the machine with those of the other party An appropriate subaddress and password are not set on the other party Ask the operator of the other party to set an appropriate subaddress and password In the case of transmission the image memory of the party is full Ask the operator of the other party to delete image data that is no longer needed and transmit once again Cause Remedy Cause Remedy I...

Page 579: ... 2 Using a manual call press the Start button after hearing the 1st DIS from the other party 3 To prevent response to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an auto dialing number After transmission of the Q signal following the image signal the line condition became poor so that the other party cannot receive the image signal or the Q...

Page 580: ... poor and the other party cannot receive TCF correctly 1 Increase the transmission level so that the other party may receive TCF cor rectly 2 Adjust the NL equalizer so that the other party may receive TCF correctly An echo has caused a malfunction 1 Provide echo remedy 1 2 Using a manual call press the Start button after hearing the 1st DIS from the other party 3 To prevent response to the 1st DI...

Page 581: ... pause to the telephone number when registering an auto dialing number 4 Ask the operator of the other party to provide echo remedy 2 5 Ask the operator of the other party to decrease the transmission level so that the other party will not receive an echo 0106 RX The procedure signal cannot be received for 6 sec while in wait The line condition is poor and the procedure signal from the other party...

Page 582: ...edure signal The procedure signal is faulty Record the protocol on a DAT or MD and have it analyzed by the local Canon office and or Technical Center While printing data stored in the image memory the effects of noise caused a data error Print out all image data and system data and execute all clear then store the sys tem data once again Noise started wrong dialing Replace the image processor PCB ...

Page 583: ... received 1 Ask the operator of the other party to increase the transmission level so that the image signal may be received correctly 2 Ask the operator of the other party to decrease the transmission start speed The training signal cannot be received because of an echo of CFR causing a timeover condition 1 Provide echo remedy 3 2 Decrease the transmission level so that an echo of transmitted CFR ...

Page 584: ...signal correctly 2 Adjust the NL equalizer so that the other party may receive the procedure sig nal correctly The machine malfunctioned because of an echo 1 Provide echo remedies 1 2 or 3 2 Decrease the transmission level so that an echo will not be received The image signal or the Q signal cannot be received and the other party suffered an excess number of re transmissions of the procedure signa...

Page 585: ... the local Canon of fice and or Technical Center 0229 RX The recording system became locked for 1 min Not identified Correct the locking and press the Start key to print out the image Noise caused the CPU to malfunction Turn off and then on the power 0223 TX The line was disconnected during communication The Stop key was pressed during image transmission Transmit once gain Cause Remedy Cause Remed...

Page 586: ...e number when registering an auto dialing number 3 Ask the operator of the other party to provide echo remedy 2 4 Ask the operator of the other party to decrease the transmission level so that the other party will not receive an echo The telephone line has a faulty connection Check to see that the telephone line is connected correctly During a communication the telephone line was disconnected Avoi...

Page 587: ... for transmission 5 Ask the operator of the other party to increase the transmission level so that the appropriate signal may be received correctly 0283 TX The number of re transmissions of the procedure signal has been exceeded The line condition is poor and the appropriate signal from the other party cannot be received correctly after transmission of MPS 1 Increase the transmission level so that...

Page 588: ...ther party malfunctioned because of an echo 1 Using a manual call press the Start button after hearing the 1st DIS from the other party 2 To prevent response to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an auto dialing number 3 Ask the operator of the other party to provide echo remedy 2 4 Ask the operator of the other party to decrease t...

Page 589: ...ase the transmission level so that the signal may be received correctly 2 Prohibit the V 8 V 34 procedure Cause Remedy Cause Remedy 0670 TX In V 8 late start the V 8 ability was detected in DIS from the other party and in response CI was transmitted however the procedure failed to advance causing a T1 time over condition CI was transmitted but the other party failed to receive it correctly and dis...

Page 590: ...dy Cause Remedy Cause Remedy Cause Remedy 0673 RX In V 34 reception the procedure fails to move from phase 2 to phase 3 and later causing a T1 time over condition Cause Remedy Cause Remedy In phase 2 the other party cannot receive the signal correctly and disconnect the line 1 Increase the transmission level so that the other party may receive the signal correctly 2 Prohibit the V8 V 34 procedure ...

Page 591: ...procedure signal re transmissions was exceeded Cause Remedy Cause Remedy The line condition is poor and the other party cannot receive PPS NULL correctly 1 Increase the transmission level so that the other party may receive PPS NULL correctly 2 Adjust the NL equalizer so that the other party may receive PPS NULL cor rectly 3 Add an echo protect tone to the V 29 modem signal for transmission The li...

Page 592: ...LL and then CTC was transmitted the other party could not re ceive it correctly Increase the transmission level so that the other party may receive CTC correctly The line condition is poor as such although PPR was received 4 times after trans mission of PPS NULL and then CTC was transmitted no significant signal was re ceived correctly thereafter Ask the operator of the other party to increase the...

Page 593: ...ition occurred after transmission of PPS MPS Cause Remedy The page buffer of the other party is full or is engaged as such although RNR was received after transmission of PPS MPS and then RR was transmitted no signifi cant signal was received correctly thereafter 1 Start G3 mode and transmit once again Prohibit the ECM mode 2 Decrease the transmission start speed 3 Record the protocol on a DAT or ...

Page 594: ...ffice and or Technical Center Cause Remedy Cause Remedy The line condition is poor and the other party cannot receive PPS EOM correctly 1 Increase the transmission level so that the other party may receive PPS EOM correctly 2 Adjust the NL equalizer so that the other party may receive PPS EOM cor rectly 3 Add an echo protect tone to the V 29 modem signal for transmission The line condition is poor...

Page 595: ...ant signal was re ceived correctly thereafter Ask the operator of the other party to increase the transmission level so that the sig nal may be received correctly 0765 TX In ECM transmission no significant signal can be received after transmission of PPS EOP and the allowed number of procedure signal re transmissions was exceeded Cause Remedy Cause Remedy The line condition is poor and the other p...

Page 596: ...or transmission The Stop key was pressed during a communication Transmit once again The page buffer of the other party is full or is engaged as such although RNR was received after transmission of PPS EOP and then RR was transmitted no significant signal was received correctly thereafter 1 Start G3 mode and transmit once again Prohibit the ECM mode 2 Decrease the transmission start speed 3 Record ...

Page 597: ... DCN was received after transmission of EOR NULL Cause Remedy Cause Remedy The line condition is poor and the other party cannot receive EOR NULL correctly 1 Increase the transmission level so that the other party may receive EOR NULL correctly 2 Adjust the NL equalizer so that the other party may receive EOR NULL cor rectly 3 Add an echo protect tone to the V 29 modem signal for transmission The ...

Page 598: ...the telephone number when registering an auto dialing number 4 Ask the operator of the other party to provide echo remedy 2 5 Ask the operator of the other party to decrease the transmission level so that the other party will not receive an echo 0775 TX In ECM transmission no significant signal can be received after transmission of EOR MPS and the allowed number of procedure signal re transmission...

Page 599: ...level so that the other party may receive the image signal correctly 2 Adjust the NL equalizer so that the other party may receive the image signal correctly The other party malfunctioned because of an echo 1 Provide echo remedy 1 2 Using a manual call press the Start button after hearing the 1st DIS from the other party 3 To prevent response to the 1st DIS from the other party put a relatively lo...

Page 600: ...her party may receive EOR EOM correctly 2 Adjust the NL equalizer so that the other party may receive EOR EOM cor rectly 3 Add an echo protect tone to the V 29 modem signal for transmission The line condition is poor and the significant signal cannot be received correctly Ask the operator of the other party to increase the transmission level so that the sig nal may be received correctly 0782 TX In...

Page 601: ...ion no significant signal can be received after transmission of EOR EOP and the allowed number of procedure signal re transmissions was exceeded Cause Remedy Cause Remedy The line condition is poor and the other party cannot receive EOR EOP correctly 1 Increase the transmission level so that the other party may receive EOR EOP correctly 2 Adjust the NL equalizer so that the other party may receive...

Page 602: ...ignal correctly 2 Adjust the NL equalizer so that the other party may receive the image signal correctly The other party malfunctioned because of an echo 1 Provide echo remedy 1 2 Using a manual call press the Start button after hearing the 1st DIS from the other party 3 To prevent response to the 1st DIS from the other party put a relatively long pause to the telephone number when registering an ...

Page 603: ...and a time over condition occurred The line condition is poor and the other party cannot receive CFR correctly 1 Increase the transmission level so that the other party may receive CFR cor rectly 2 Adjust the NL equalizer so that the other party may receive CFR correctly The line condition is poor and the image signal cannot be received correctly 1 Ask the operator of the other party to increase t...

Page 604: ......

Page 605: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 CHAPTER 14 VERSION UP ...

Page 606: ......

Page 607: ...tiport firmware accessory ROM DIMM on G3 multiport PCB Finisher L1 accessory ROM DIMM on finisher controller PCB Downloading of the system software and the G3 multiport firmware are done by way of the USB port of the image processor PCB The ROM DIMM is made available as a service part and upgrading may take place by replacing the ROM DIMM Downloading of the Finisher L1 is done by connecting a PC t...

Page 608: ...F14 101 01 Series A 3m or less Upgrading by replacing the ROM DIMM Upgrading by downloading ROM DIMM ROM DIMM CPU USB cable RS232C straight cable Image processor PCB Finisher L1 Finisher controller PCB CPU ROM Machine downloader PCB FY9 2034 PC J11 211 J3 203 J2 Series B ROM DIMM G3 multiport PCB ROM DIMM J11 CPU ...

Page 609: ...nloading will be by way of a USB port be sure that its OS supports SUB Win dows 98 98SE 2000 You cannot use Windows 95 or Windows NT as they do not support USB Firmware for downloading The firmware for the machine will be offered in compressed form self decompressing USB cable USB cable connector type Series A SeriesB You will need a USB cable for downloading the system software Downloader PCB FY9...

Page 610: ...river to the PC This is re quired when you first connect the machine to a PC running on Windows 98 or 98SE Once done it need not be done for a second time You may also skip it if Windows 2000 is used 1 Connect the PC to which the Service Support Tool Ver 1 31E or later has been in stalled to the machine using a USB cable 2 Turn on the PC and the machine in sequence 3 When Add New Hardware Wizard h...

Page 611: ...iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 5 4 Select Search for the best driver for your device Recommended and click Next F14 202 02 5 Select Specify a location and click Browse then select C ProgramFiles ServiceSupportTool inf usbprint and click Next F14 202 03 ...

Page 612: ...R2010 SERIES REV 0 MAR 2002 14 6 After step 5 the following message box may appear F14 202 04 If the box appears click the OK button then be sure to perform steps i through iii Otherwise you may not be able to register a USB driver in the future i Click the Browse button F14 202 05 ...

Page 613: ...000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 7 ii Move to C Program Files service support tool inf usbprint and check that the usbmon dll file has been selected Then press the OK button F14 202 06 iii Click the OK button F14 202 07 ...

Page 614: ...to install the USB driver to a PC Windows 98 98SE if you stopped the installation in the middle Thereafter if you connect the PC and the machine with a USB cable and turn on the machine you will not be able to start up the Add New Hardware Wizard thus not be ing able to move on To avoid the problem be sure to go through steps 1 through 5 shown be low If you deleted the registry information other t...

Page 615: ...ControlSet Control DeviceClasses 28d78fad 5a12 11d1 ae5b 0000f803a8c2 all registry keys located in layers under HKEY_LOCAL_MACHINE SYSTEM CurrentControlSet Control DeviceClasses a5dcbf10 6530 11d2 901f 00c04fb951ed all registry keys named USBXXX located in layers under HKEY_LOCAL_MACHINE SYSTEM CurrentControlSet Control Print Ports The notation XXX stands for any 3 numerals of the registry keys re...

Page 616: ...R2000 iR1600US iR1600 iR2000 120V for USA iR1610 if iR1610E iR2010 iR1610US iR1610F iR2010F 120V for USA Unit name Image processor PCB System G3 multiport PCB G3FAX Finisher L1 Model name Fin L1 Unit name Finisher controller PCB CPU The iR1600 group iR1600 iR2000 and the iR1610 group iR1610F iR2010F use dif ferent firmware items When downloading firmware select the model name for Service Support T...

Page 617: ...re it in the NewROM folder The firmware is offered in self decompression form Click the file obtained using Ex plorer so that it will decompress on its own Its destination will be the following folder which is created when the Service Support Tool is installed using default settings C ServTool NewROM 2 Start up the Service Support Tool 3 Click To Next under Controlling Data 4 Click Registering Fir...

Page 618: ... COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 12 5 Click Register from NewROM folder F14 203 02 6 Check to see that the firmware in question has been added to the list of firmware ...

Page 619: ...hine is equipped with fax functions print out all transmission reception im ages 3 Generating a Counter Report In service mode make the following selections 10 REPORT COUNTER REPORT The Counter Report provides the following contents 1 various counter data 2 data produced as the result of changes made to factory settings user data service data 3 system dump list b Making Connections To download usi...

Page 620: ...V 0 MAR 2002 14 14 c Downloading The procedure of upgrading iR1600 is explained below Note that different files must be selected for different models 1 Turn on the power switch so that Add New Hardware Wizard appears click Can cel F14 204 02 2 Click To Next under Downloading Uploading F14 204 03 ...

Page 621: ... key and the key in the control panel to start service mode 4 Using the cursor key select 11 DOWNLOAD 5 Click OK so that the machine will be in download standby mode indicating DOWNLOAD CONNECTED 6 Select iR1600 SYSTEM on the PC s screen and click Connect The discussions that follow assume the use of iR1600 SYSTEM as a model F14 204 04 ...

Page 622: ...P COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 16 7 Click OK to start the connection F14 204 05 8 When the connection is made the following screen will appear click OK F14 204 06 ...

Page 623: ...2 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 17 9 Click System Software Download F14 204 07 10 Select the system software to download from the list and click Start so that down loading will start F14 204 08 ...

Page 624: ...Cancel Memo Do not turn off the power even when the transfer of firmware has ended from the PC to the machine as the machine is likely to be deleting writ ing ROM DIMM programs If done at the wrong timing the programs will be incomplete preventing the machine from starting up 13 Wait for a couple of minutes until OK is displayed the display as judgment then click the OK button Memo This model urge...

Page 625: ...ng the cursor key select 13 ROM and click OK 8 Using the cursor key check the version indicated under MAIN 9 Execute the following in service mode 12 CLEAR ALL 10 Enter the following in service mode 5 TYPE 11 Be sure to ensure that you set the country type to suit the communication standard used in your country region using the cursor key 12 Press the OK key so that the entered type settings will ...

Page 626: ...eplace its ROM DIMM Memo As soon as the firmware has been transferred from the PC to the machine the Result column of the Service Support Tool screen will indicate OK thereafter the machine will start deleting writing the programs in the ROM DIMM Do not turn off the machine while it deletes writes pro grams otherwise the machine will not be able to start up because of the incomplete programs The m...

Page 627: ...CPU type indicator LED Power LED RS 232C cable straight full wire 9 pin Cable A 9 pin about 70 cm long Cable B 7 pin about 50 cm long RS 232C connector Press it to start end downloading Remains ON while downloading is possible Not used Remains ON when the downloader PCB is supplied with power by the accessory Used to connect the downloader PC and a PC Be sure to connect it so that its ferrite core...

Page 628: ...nector J2 3 of the fin isher controller PCB F14 206 02 4 Connect the RS 232C cable to the downloader PCB and the RS 232C connector of the PC At this time be sure that the ferrite core of the cable is on the PC side 5 Turn on the PC and the machine in sequence 6 When Add New Hardware Wizard has started up click Cancel 7 Press the User Mode key and then the key in the control panel to start service ...

Page 629: ...002 14 23 b Downloading for the Finisher 1 Start up the Service Support Tool 2 Click Next under Downloading Uploading F14 206 03 3 Shift the Start Stop button on the download PCB to ON position so that the down load indicator LED goes ON 4 Select CPU under Fin L1 to highlight and click Connect F14 206 04 ...

Page 630: ...1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 24 5 Follow the instructions on the screen to prepare for downloading Check that the download indicator LED is ON and click OK to move to the next screen F14 206 05 6 Click the ROM version to download F14 206 06 ...

Page 631: ...COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 25 7 Click Start so that the PC will start downloading programs through the downloader PCB 8 When downloading ends click OK F14 206 07 ...

Page 632: ...the download indicator LED goes OFF 2 Turn off the power switch of the machine 3 Disconnect the cable B 7 pin connector form the connector J2 of the finisher con troller PCB 4 Mount the front cover of the finisher and the left front cover of the machine 5 Turn on the power switch of the machine 6 Press the Additional function key and the ID key in the control panel to start ser vice mode 7 Using t...

Page 633: ...e settings It is recommended to back up the data whenever possible using the Service Support Tool when you have updated the service mode settings or the user mode settings Memo Conditions for Using the Backup Data Upload Download Function The Service Support Tool installed to the PC must be 1 41E or later The version of the machine system is XX 34 YY or later The notation XX stands for EC or US wh...

Page 634: ...connector J3 J203 on the image pro cessor PCB and the PC using a USB cable If a network interface board is mounted disconnect the USB cable from the board F14 302 01 3 Turn on the PC and start up the Service Support Tool 4 Turn on the machine 5 Press the Additional Functions key and the ID key in the control panel to start service mode 6 Using the cursor key select 11 DOWNLOAD 7 The machine will b...

Page 635: ... UP COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 29 3 2 3 Backing Up Data 1 Under Downloading Uploading select To Next F14 302 02 2 Select SYSTEM and select Connect F14 302 03 ...

Page 636: ...SION UP COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 30 3 Click OK to start connection F14 302 04 4 When connection is done the following screen appears Click OK F14 302 05 ...

Page 637: ...UP COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 31 5 Select Upload the Backup Data on the Service Support Tool screen F14 302 06 6 Select ALL and select Start Storing F14 302 07 ...

Page 638: ...2 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 32 7 See the progress bar indicating the progress of the save operation 8 Select the drive to save the data to and enter the file name the select Save F14 302 08 ...

Page 639: ...33 9 When the selected file has been stored on the selected drive the following screen will appear make the following selections to end the Service Support Tool OK To Unit Selection Screen OK To Main Menu Ending the Service Support Tool End F14 302 09 10 Press the stop key or the reset key to start standby mode ...

Page 640: ...COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 34 3 2 4 Downloading Backup Data 1 Under Downloading Uploading select To Next F14 302 10 2 Select SYSTEM and select Connect F14 302 11 ...

Page 641: ...ION UP COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 35 3 Select OK and start connection F14 302 12 4 When connection is done the following screen appears Click OK F14 302 13 ...

Page 642: ...VERSION UP COPYRIGHT 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 36 5 Select Download the backup Data F14 302 14 6 Select the file to download and select Start Writing F14 302 15 ...

Page 643: ...gress bar indicating the progress of the downloading operation At the end the following screen will appear Select OK F14 302 16 8 Make the following selections to end the Service Support Tool To Unit Selection Screen OK To Main Menu Ending the Service Support Tool End 9 Press the stop key or the reset key to start standby mode ...

Page 644: ... CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 38 3 2 5 Managing Backup Data You can delete backup data that has become obsolete as follows You need not connect a PC to the machine to do so 1 Under Controlling Data select To Next F14 302 17 ...

Page 645: ... 2002 CANON INC 2000 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 14 39 2 Select Controlling Backup Data F14 302 18 3 Select the file to delete from the list of Backup Data Stored on Computer then se lect Remove F14 302 19 ...

Page 646: ...4 When the Delete Check screen appears check the description for the selected file and select Remove F14 302 20 5 When the Delete Finish screen appears click OK Make the following selections to end the Service Support Tool Return to Previous Screen Return to Main Menu Ending the Service Support Tool End F14 302 21 ...

Page 647: ...COPYRIGHT 2002 CANON INC 2001 2001 CANON iR1600 iR2000 iR1610 iR2010 SERIES REV 0 MAR 2002 APPENDIX ...

Page 648: ......

Page 649: ...Registration clutch CL102 Delivery sensor PS103 Primary charging AC Primary charging DC Contact sensor LED emission Developing bias DC Developing bias AC Laser diode Transfer high voltage Fixing heater CS unit HP sensor PS113 Reader motor M103 Main motor M101 TOP signal 1 varies depending on the temperature setting If PDL output the copying is constant 2 ATVC control Temperature control by paper t...

Page 650: ......

Page 651: ...5 J973 J970 J971 3 2 1 PS113 J972 3 2 1 1 2 3 PS102 PS103 3 2 1 PS105 J910 J976 J15 J12 1 2 3 J2 J977 M103 PS115 PS116 PS117 M J974 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 J63 J263 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 24 23 J35 J235 J105 SL101 SL151 J906DH CL101 FM101 SW105 M SOLD809 SOLD808 SOLD3 SOLD1 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 14 13 12 11 10 9...

Page 652: ......

Page 653: ...ch 8 B 1 cassette unit controller PCB 12 11 10 9 8 7 6 5 4 3 2 1 H G F E D C B A 11 10 9 8 7 6 5 4 3 2 1 1 2 3 4 5 6 7 8 9 10 11 11 10 9 8 13 12 7 6 5 4 3 2 1 5 4 3 2 1 1 2 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 8 9 10 11 12 13 J8000DH J8000D J109 J5 3 2 1 3 2 1 PS152 J922 J921 J906L J906DH J906D J800L J902 SL151 PS151 SW105 SL 1 2 J9010L J9010LH GND GND P24V P24V P5V SRERMU TXDOU GND SCL...

Page 654: ... J921 J906L J906DH J906D J800L J902 SL151 PS151 SW105 5 4 3 2 1 2 1 3 2 1 3 2 1 S L 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 PS152 J922 J921 J906L J906DH J906D J800L J902 SL151 PS151 SW105 5 4 3 2 1 2 1 3 2 1 3 2 1 S L 1 2 3 4 5 6 7 8 9 10 11 12 13 J9010LH J9010L J1501 1 2 3 4 5 6 7 8 9 10 11 11 10 9 8 7 6 5 4 3 2 1 To host machine M 1 2 1 2 1 2 GND GND P24V P24V P5V SRERMU TXDOU GND SCLK STB RXDOU SW14 ...

Page 655: ...2 8 7 6 5 4 3 2 1 2 SL 1 1 2 3 4 5 6 7 8 9 10 11 1 2 3 PS201 PS202 J980 J811L J811D J811DH SL201 J981 J1 J112 J2 To host machine Notation NAME Position PS201 No 2 delivery sensor 6 F PS202 No 2 full detection sensor 5 F SL201 No 2 delivery solenoid 7 G 24VS PGND 5VS DGNDBFSL TBPFUL TBOUT EXIST TBPD TBPLED TBFSL SNSON PIKUPCL 24V5 TBOUT SNSON 5VS2 TBPFUL SNSON 5VS1 E Inner 2 way tray ...

Page 656: ......

Page 657: ...cial tools when ser vicing the machine in the field No 1 2 3 4 5 Tool name Digital multimeter Door switch NA 3 Test Sheet Meter extension pin Meter extension pin L shaped Tool No FY9 2002 TKN 0093 FY9 9196 FY9 3038 FY9 3039 Appearance Rank A A A A A Uses remarks For making electrical checks For making image adjust ments checks For making electrical checks For making electrical checks ...

Page 658: ...IES REV 0 MAR 2002 A 10 No 6 Tool name Downloader PCB Ranking A Each service person is expected to carry one B Each group of about 5 service persons is expected to carry one C Each workshop is expected to carry one Tool No FY9 2034 Appearance Rank C Uses remarks For Finisher J1 ...

Page 659: ... ternal cover Cleaning e g metal oil toner Drive parts friction parts carriage rail Composition Alcohol Surface acti vating agent Water Fluorine family hydro carbon Chlorine family hydrocarbon Alcohol Mineral oil paraffin family Silicone oil Remarks Do to bring near fire Procure locally IPA isopropyl alcohol may be substituted Do not bring near fire Procure locally MEK Tool No CK 0524 100 cc Tool ...

Page 660: ......

Page 661: ...FAX BOARD REVISION 0 COPYRIGHT 2002 CANON INC 2CANON FAX BOARD REV 0 MAR 2002 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 662: ...ents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the...

Page 663: ...he descriptions in this Service Manual are subject to change for product improvements or the like and major changes will be communicated in the form of a Service Information bulletin All service persons are encouraged to go through the contents of this Service Manual and Service Information bulletins for a good full understanding of the machine thus equipping themselves with the knowledge and skil...

Page 664: ...uipped with G3 multiport 2 5 2 1 1 Line Selection Number 2 5 2 1 2 List of Functions 2 6 CHAPTER 2 BASIC OPERATION 1 Points to Note When Troubleshooting 3 1 1 1 When Turning Off the Main Power 3 1 2 Faults at Time of Installation 3 2 3 General Faults 3 2 4 Correcting Communication Faults 3 3 4 1 Initial Identification of a Fault 3 3 4 2 Correcting Communication Faults 3 4 4 2 1 Correcting Faults 3...

Page 665: ...COPYRIGHT 2002 CANON INC CANON FAX BOARD REV 0 MAR 2002 CHAPTER 1 INTRODUCTION ...

Page 666: ......

Page 667: ...opier to serve as a high performance fax copier G3 2 lines and thus is equipped with various image processing functions and communication functions for telephone lines It communicates at 33 6 kbps and it allows connection of 2 telephone lines when a G3 multiport is mounted 1 G3 FAX BOARD built in 2 FAX MULTIPORT B1 for 120V F01 101 01 1 2 2 ...

Page 668: ...bps G3 protocol signal ITU T V 21 No 2 300bps ITU T V 8 V34 300bps 600bps 1200bps Speed of Transmission 33 6Kbps 31 2Kbps 28 8Kbps 26 4Kbps 24Kbps 21 6Kbps 19 2Kbps 16 8Kbps 14 4Kbps 12Kbps TC9 6Kbps TC7 2Kbps 9 6Kbps 7 2Kbps 4 8Kbps 2 4Kbps Equipped with auto fall back function Coding Method G3 MMR MR MH JBIG G3 Independent Abbreviation Procedure None Modem IC CONEXANT FM336 Error Correction ITU ...

Page 669: ...EAD Specifications for Recording Unit Maximum reception size A3 297mm x 420mm Density of scanning lines 600 x 600dpi Specifications for Memory Image memory Standard memory 2 MB about 100 pages about 2 MB Canon FAX Standard Chart No 1 Expansion memory 64 MB 32 32 MB Maximum memory 80 MB about 1500 pages about 57 MB Memo The area of image memory in the expansion memory used for the 1st page is 23 MB...

Page 670: ...yes F code Memory box yes confidential relay polling at fixed time polling etc Transfer yes Quick memory transmission no Rapid transmission no Direct mail shut out function no Bundle transmission function no by destination Timer transmission yes 210 destinations max 70 items max Telephone number notification yes function its own ...

Page 671: ...COPYRIGHT 2002 CANON INC CANON FAX BOARD REV 0 MAR 2002 CHAPTER 2 BASIC OPERATION ...

Page 672: ......

Page 673: ...G3 Fax Function F02 101 01 Image processor PCB Image storage DIMM slot option Communication control block Memory function J41 J81 NCU PCB Off hook detection circuit Line voltage conversion circuit 2 line 4 line switching circuit J1 J2 J42 J6 230V only 1 1 J3 120V J7 230V Dial pulse generating circuit J3 J7 Modular PCB Telephone line interface J2 ...

Page 674: ...ine 4 line Conversion Circuit The signal from a 2 line type telephone line is converted into transmission signals and reception signals 4 lines It also prevents transmission signals from the modem from coming into the reception circuit Dial Pulse Generating Circuit The dial pulse generating circuit is designed to generate dial pulses by turning on and off the relay inside the circuit in response t...

Page 675: ...on J41 J81 NCU PCB Line voltage conversion circuit 2 line 4 line conversion circuit J1 J2 G3 multiport PCB Communication control block J31 J33 J104 2 line NCU PCB Off hook detection circuit Circuit voltage conversion circuit 2 line 4 line conversion circuit J1 J2 Dial pulse generating circuit J3 J101 J102 Off hook detection circuit Dial pulse generating circuit J3 J5 Power supply PCB CN5 Modular P...

Page 676: ...s sion and reception b NCU PCB 2 line 4 line Conversion Circuit The 2 line signal from the telephone line is converted into 4 line signals transmission signal and reception signal it also prevents the transmission signals from the modem from coming into the reception circuit Dial Pulse Generating Circuit The dial pulse generating circuit is designed to generate dial pulses by turning on and off th...

Page 677: ...en selected the call will be made on the selected line Memo If bit 0 of SSSW SW11 is set to 1 the line selection number will be indicated to the user mode A calling number made up of a non numerical character will be ex cluded from matching Regardless of the settings made for the selection of a transmission line priority prohibition a line that has been registered as part of line se lection number...

Page 678: ...RATION 2 1 2 List of Functions Line 1 Line 2 Memory transmission yes yes Manual transmission yes no Manual reception yes no Telephone yes no FAX TEL switching yes no Dial in FAX TEL switching yes no Answering mode yes no Remote reception yes no Fax communication network 16Hz 16Hz ...

Page 679: ...COPYRIGHT 2002 CANON INC CANON FAX BOARD REV 0 MAR 2002 CHAPTER 3 TROUBLESHOOTING ...

Page 680: ......

Page 681: ...een kept ON for 1 day or more continuously in a normal temperature humid ity environment If the data cannot be retained for more than half of this period of time suspect that the battery has come to the end of its life The secondary battery exhaust itself when it has been charged and discharged 100 40 times or more at 25 The image date will be lost when the indicated period passes The lithium batt...

Page 682: ...processor PCB and the G3 fax control PCB 3 General Faults No communication can be made Cause The telephone line is not connected to the modular jack for line connec tion Measures Connect the telephone line to the modular jack for line connection No call can be made Cause The type of line selected tone or dial is not the type of line connected Measures Make sure that the type of line selected is th...

Page 683: ... correct a communication fault it is important first to narrow down on the cause To that end make checks according to the following flow chart F03 401 02 FAX FAX User s device Other party s device Communication fault Start Can copies be made The fault is with communication take action as shown on the pages that follow NG Is the copy image good NG NO Is an error indicated on the display The error i...

Page 684: ... number fax number model name f other party s user name telephone number fax number model name g frequency and type of error for the fault h other party s fax condition number of pages transmitted received auto or manual error or successful recep tion condition REF If you are visiting the user in response to a call generate a system dump list for a and g 2 Perform communications testing according ...

Page 685: ...ted to correct the fault F03 402 01 NG OK NG NG OK OK FAX A Fault FAX B FAX C Start Check A Check the line Reception A user s device B other party s device C communication testing device within same area best if C and A are of same model NG OK Check A Check the line Check B and the line Check B and the line Transmission Transmission or reception C B A C B C C A ...

Page 686: ...r MD ask the Technical Center for analysis refer to the following for a common way of connection F03 403 01 5 Upgrading For descriptions of how to upgrade the board see Chapter 14 of the Service Manual for the host machine DAT recorder or MD recorder LINE IN Telephone line G3 Recording Adaptor FAX TELLINE LINE FAX Use standard mode SP as the recoding mode Set the recoding level so that the sound o...

Page 687: ...itch 230V model The NCU PCB for the 230V model of the iR1610F iR2010F is equipped with a switch ing mechanism to enable compliance with the communications standards of various coun tries The following is a list of settings J9 J8 J4 J7 J5 SW1 SW3 J1 J6 J2 F03 601 01 Destination SW1 SW3 General A A U K FRN B B T03 601 01 ...

Page 688: ......

Page 689: ...Printer Board N1 Ethernet Network Interface Adapter iN E5 REVISION 0 MAR 2002 COPYRIGHT 2002 CANON INC 2CANON Printer Board N1 iN E5 REV 0 MAR 2002 PRINTED IN JAPAN IMPRIME AU JAPON ...

Page 690: ...f this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This manual is copyrighted with all rights reserved Under the copyr...

Page 691: ...ntents Provides a description of the nature of an error indication Provides a description of a service mode Indicates an item of reference assisting the understanding of the topic in ques tion REF Indicates an item intended to provide notes assisting the understanding of the topic in question Memo Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an ite...

Page 692: ...ns operation Chapter 2 Operation functional blocks of the board upgrading Chapter 3 Disassembly Assembly disassembly assembly procedure Chapter 4 Troubleshooting service mode self diagnosis Appendix list of special tools The descriptions in this manual are subject to change and major changes will be com municated in the form of Service Information bulletins The service persons are expected to be f...

Page 693: ... 1 Functional Blocks of the Printer Board 2 1 1 2 2 Upgrading 2 4 1 3 Functional Block network interface board 2 5 CHAPTER 2 OPERATION 1 Disassembly and Assembly 3 1 1 1 Removing the Hard Disk 3 2 1 2 Removing the Network Interface Board 3 3 1 3 Removing the Printer Board 3 5 1 3 1 Before Starting the Work 3 5 1 3 2 Removing the Printer Board 3 5 1 3 3 After Replacement 3 7 CHAPTER 3 DISASSEMBLY A...

Page 694: ......

Page 695: ...COPYRIGHT 2002 CANON INC 2001 2001 2001 2001 CANON Printer Board N1 iN E5 REV 0 MAR 2002 CHAPTER 1 INTRODUCTION ...

Page 696: ......

Page 697: ...printer With an Adobe PS3 Module B1 mounted to the expansion ROM slot of the printer board the host can serve as a PS printer Addition of a Flash ROM Module FR 65 moreover will enable downloading of fonts and macros Ethernet Network Interface Adapter iN E5 Built into the host machine together with a Printer Board N1 it enables the host to function as a network printer Hard Disk HD 65 Built into th...

Page 698: ... 2000 NT4 0 Me 98 95 MAC OS 8 5 8 6 or later 45 scalable fonts as standard MicroType fonts 32 TrueType fonts 9 bitmap fonts Accessory Adobe PS3 Module B1 includes a total of 136 fonts Flash ROM Module FR 65 2 2 Ethernet Network Interface Adapter iN E5 Interface 10Base T 100Base TX CPU RISC CPU 100 MHz Protocol IPX SPX TCP IP AppleTalk NetBIOS NetBEUI Print service Bindery PServer NDS PServer NDPS ...

Page 699: ...ng shows how settings may be made from the control panel and the layers into which the settings are grouped for details on making settings from a driver see the Printer Guide Making Settings The keys to use on the control panel vary depending on the host model whether or not equipped with a fax function The indications within parentheses refer to the control panel keys of a host model equipped wit...

Page 700: ...page continuously PRINT EN CONFIG Prints the Ethernet configuration page PCL MENU RESOLUTION Displays the resolution used for printing COPIES Sets the number of copies to print PAGESIZE Sets the default paper size to use when printing from the printer ORIENTATION Sets the paper orientation FORM Sets the number of lines on a page FNTSRC Sets the font source FONTNUM Sets the font number PT SIZE Sets...

Page 701: ...RSONALITY Sets the default print personality for the USB interface I O TIMEOUT Sets the timeout interval for print jobs received via the USB port ETHERNET MENU 2 PERSONALITY Sets the default print personality for the optional network inter face board I O TIMEOUT Sets the timeout interval for the optional network interface board LANGUAGE MENU LANG Sets the default language for the LCD display on th...

Page 702: ......

Page 703: ...COPYRIGHT 2002 CANON INC 2001 2001 2001 2001 CANON Printer Board N1 iN E5 REV 0 MAR 2002 CHAPTER 2 OPERATION ...

Page 704: ......

Page 705: ...ntrols the SDRAM 2 Controls the ROM 3 Controls the printer board interface hard disk interface and network board interface 4 Communicates with the host machine 5 Controls the IEEE1284 parallel port interface 6 Controls compression expansion of image data b ASIC The ASIC controls the workings of the printer board as instructed by the control pro gram stored in the ROM Its main functions are as foll...

Page 706: ...nd flash ROM DIMM 3 pc max any slots may be used f EEPROM IC4 IC5 The EEPROM is a memory capable of electrically deleting or writing data It offers 32 K bits of memory and is used to retain data in the absence of power data including print ing environment number of prints g Interface As its interface a USB connector Series B J7 comes as standard and a parallel con nector J10 comes as standard for ...

Page 707: ... 2002 2 3 CHAPTER 2 OPERATION F02 102 01 JP3 Do not use Be sure to keep 1 and 2 shorted J5 J10 J7 Expansion RAM DIMM Slot Expansion ROM DIMM slot J4 J9 J3 J2 J8 1 2 33 34 19 1 1 2 2 69 1 72 4 J1 69 1 72 4 69 1 72 4 1 3 1 26 25 50 144 143 1 3 4 36 18 A1 B1 A20 B20 IC5 JP3 IC4 CPU ASIC ...

Page 708: ...upgrading to a slot J1 J2 or J3 so that the func tions of the existing built in program ROM will be stopped and its contents will be re placed with the contents of the newly mounted ROM DIMM At this time you need not remove the existing built in program ROM When you have removed the ROM DIMM from the slot the contents of the built in program ROM will take over ...

Page 709: ...fferent speeds exist by automatic de tection and switching b Transmission Function if equipped with fax functions When the network interface board is mounted images scanned by the reader unit of the host machine may be transmitted to an external device over a network E mail i FAX An image that has been scanned may be sent as an attached file of an e mail to a PC or an i fax connected to the same n...

Page 710: ... the DIP switch Be sure to turn off the machine before changing the settings of the DIP switch ON ON 1 2 3 4 SW F02 103 01 DIP SW Item Default SW1 fixed to OFF OFF SW2 auto ON fixed OFF ON SW3 100 Mbps ON 10 Mbps OFF OFF SW4 full duplex ON half duplex OFF OFF Memo Full Duplex Using a conversion hub 2 points are selected for connection nodes of the LAN for simultaneous transmission and re ception o...

Page 711: ...COPYRIGHT 2002 CANON INC 2001 2001 2001 2001 CANON Printer Board N1 iN E5 REV 0 MAR 2002 CHAPTER 3 DISASSEMBLY ASSEMBLY ...

Page 712: ......

Page 713: ...e work be sure to disconnect the power plug 2 Unless otherwise specially indicated reverse the steps used to disassemble the ma chine when assembling it 3 Identify the screws by types length diameter and location 4 To ensure electrical continuity the mounting screws used for the grounding wire and arrestors are equipped with toothed washers Do not leave them out when assembling the machine 5 As a ...

Page 714: ...HT 2002 CANON INC 2001 2001 2001 2001 CANON Printer Board N1 iN E5 REV 0 MAR 2002 3 2 CHAPTER 3 DISASSEMBLY ASSEMBLY 1 1 Removing the Hard Disk 1 Remove the 2 screws 1 and detach the hard disk 2 F03 101 01 1 2 ...

Page 715: ...2002 3 3 CHAPTER 3 DISASSEMBLY ASSEMBLY 1 2 Removing the Network Interface Board If a hard disk exists be sure to remove it in advance 1 Remove the 13 screws 1 and detach the rear cover 2 F03 102 01 2 Remove the USB cable 1 from the image processor PCB 2 F03 102 02 1 1 2 1 1 1 1 1 1 2 ...

Page 716: ...COPYRIGHT 2002 CANON INC 2001 2001 2001 2001 CANON Printer Board N1 iN E5 REV 0 MAR 2002 3 4 CHAPTER 3 DISASSEMBLY ASSEMBLY 3 Remove the 4 screws 1 and detach the network interface board F03 102 03 1 1 ...

Page 717: ...e following steps 1 Go to User Menu to TEST MENU run TEST PRINT to output a test print 2 If the machine has the network inter face board go to User Menu to TEST MENU run PRINT EN CONFIG to output the Ethernet configuration page 1 3 2 Removing the Printer Board 1 Turn off the power switch If a hard disk or a network in terface board exists be sure to remove it in advance 2 Remove the 13 screws 1 an...

Page 718: ...R 3 DISASSEMBLY ASSEMBLY 3 Disconnect the connector 1 and de tach the flexible cable 2 F03 103 02 4 Remove the 7 screws 1 and detach the printer board 2 F03 103 03 5 If you are replacing the existing printer board with a new one be sure to per form the following to make printer set tings 1 2 2 1 1 1 ...

Page 719: ...ional Functions key and then the ID key in the control panel to start service mode 3 Using the cursor key select 8 PDL printer related service mode 4 Using the cursor key select PDL PCL MENU and press the OK key 5 Using the cursor key select SERVICE MENU and Press the OK key 6 If equipped with fax functions press the printer key to enter the printer ser vice menu 7 Go through the steps in F03 103 ...

Page 720: ...ult paper is A4 select COLD RESET A4 with the cursor key and press the OK key When it s Letter select COLD RESET LETTER and press the OK key After about 45 sec the printer mode will return to the READY status If the setting is incorrect it will be impossible to generate the test print etc 5 Press the Go OK key to end service mode 6 Turn off the power 7 Mount the hard disk option and the network bo...

Page 721: ...COPYRIGHT 2002 CANON INC 2001 2001 2001 2001 CANON Printer Board N1 iN E5 REV 0 MAR 2002 CHAPTER 4 TROUBLESHOOTING ...

Page 722: ......

Page 723: ...th a fax function 1 Press the Additional Functions key and then the ID key in the control panel to start service mode 2 Using the cursor key select 8 PDL printer related service mode 3 Using the cursor key select PDL PCL MENU and press the OK key 4 Using the cursor key select MENU and press the OK key If you have selected SERVICE MENU go through the following 5 If the fax function model press the ...

Page 724: ...Cancel I 1 2 3 4 5 6 7 8 9 ID 0 C A 1 2 3 Enter key Value key Shift key Item key Go key Menu key OK key Back key System key Job indicator Cursol key Additional functions key ID key System key F4 cursol key F3 cursol key F1 F2 F3 F4 ABC UKL TUV DEF MNO WXYZ GHI PQRS I 1 2 3 4 5 6 7 8 9 ID 0 C key Back key F1 key F2 key OK key COPY FAX SYSTEM Special Features Monitor OK BACK Directory Hook Coded Dia...

Page 725: ... COLD RESET A4 selects A4 as default paper size COLD RESET A4 selects A4 as default paper size COLD RESET LETTER selects LTR as default paper size COLD RESET LETTER selects LTR as default paper size SERVICE MENU FEEDER MENU STACK BYPASS SIZE selects paper size for manual feed ERR JAM LOG MENU PRINT ERROR LOG generates error history PRINT JAM LOG generates jam history FORMAT MENU FORMAT DISK initia...

Page 726: ...The host machine sets the default to the selected paper size A4 LTR and resets it to zero if the page count is less than 50 COLD RESET A4 LETTER The host machine sets the default to the selected paper size A4 LTR and resets its to zero if the page count is less than 50 and then feeds the paper without the paper size for manual feed FEEDER MENU You may select any of the following paper sizes for ma...

Page 727: ...MENU FORMAT DISK displayed only if equipped with a hard disk Initializes the hard disk FORMAT FLASH displayed only if equipped with a flash ROM Initializes the flash ROM NVRAM MENU NVRAM CHECK Indicates the counter readings of the 3 NVRAMs on the printer board NVRAM1 built in NVRAM NVRAM2 IC4 NVRAM3 IC5 NVRAM DUPLICATE Copies the contents of the existing NVRAM EEPROM at time of printer board repla...

Page 728: ...is 2 1 Outline When the host machine is turned on the printer unit runs its self diagnostic program for hardware thereby checking the Board expansion ROM expansion RAM and expansion I O port If a fault is detected as a result the host will indicate the following in its control panel warming message NORMAL ERROR or SERVICE CALL ERROR ...

Page 729: ...the print job will be put back online after 10 sec If AUTOCONT is OFF the printer will go offline Press the Go key and the print job will continue printing although data may be lost Simplify the print job by deleting un necessary fonts or macros from the printer memory or add additional memory to the printer The printer has received more font and macro data than it can hold in the avail able memor...

Page 730: ...nt the page Action Enter the correct password There is not enough available free space on the hard disk Delete unnecessary print jobs from the hard disk and then press the Go key on the printer An option ROM has failed the startup checksum Replace the option ROM An option RAM has failed the startup diagnostic Replace the option RAM An option ROM has failed the startup checksum Replace the option R...

Page 731: ...replace the network interface board The mount of the stored job logs will exceed the maximum limit Delete unnecessary job logs from the hard disk 2 4 Service Call Error A service call error may be any of the following take the action given to suit each indi cation Message E676 CALL FOR SER VICE E677 6F 7A CALL FOR SERVICE E677 6F 61 CALL FOR SERVICE E677 6F 63 CALL FOR SERVICE Meaning A communicat...

Page 732: ......

Page 733: ...COPYRIGHT 2002 CANON INC 2001 2001 2001 2001 CANON Printer Board N1 iN E5 REV 0 MAR 2002 APPENDIX ...

Page 734: ......

Page 735: ...ou will need the following tools in addition to the standard tools set to service the Board REF Rank A Each service person is expected to carry one B Each group of 5 service persons is expected to carry one C Each workshop is expected to carry one No Tool name Tool No Appearance Rank 1 Wrist strap CK 0534 000 A Remarks ...

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Page 737: ...0 iR1610 iR2010 SERIES REV 0 MAR 2002 PRINTED IN JAPAN IMPRIME AU JAPON Prepared by Office Imaging Products Quality Assurance Center CANON INC Printed in Japan REVISION 0 MAR 2002 30359 29685 5 1 Hakusan 7 chome Toride shi Ibaraki 302 8501 Japan ...

Page 738: ...PRINTED IN JAPAN IMPRIME AU JAPON xxxxGRx x x This publication is printed on 100 reprocessed paper ...

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