Canon GP215 Service Handbook Download Page 63

Page: 63 / 217

4–7

TROUBLESHOOTING MALFUNCTIONS

E064 (The high-voltage output is faulty.)

Cause

Wire (biting)

Composite
power supply
PCB

Transfer charg-
ing
assembly/trans-
fer charging
roller

Primary charg-
ing roller

Developing
assembly

High-voltage
cable

Step

Checks

Turn OFF/ON the power switch,
and set the copy count to ‘1’. Is
‘E064’ indicated after
copying?

Set the count to ‘1’ once again,
and make a copy. Is ‘E064’
indicated after copying?

Is the contact of the transfer
charging assembly/transfer
charging roller faulty?

Remove the drum unit, and
check the primary charging
roller. Is the primary charging
roller or the contact faulty?

Remove the developing assem-
bly, and check the developing
cylinder and the contact. Is the
developing cylinder or the con-
tact faulty?

Are there scratches or tears in
the high-voltage cable (primary
charging, transfer charging,
and developing)?

Yes/No

YES

Action

Check the harness of the DC
controller PCB and the com-
posite power supply PCB.

Perform steps 3 through 6;
then, replace the composite
power supply PCB.

Replace the transfer charging
assembly/transfer charging
roller.

Replace the drum unit.

Replace the developing cylin-
der or the developing assem-
bly.

Replace the high-voltage
cable.

Summary of Contents for GP215

Page 2: ...BY CANON INC JAPAN AND IS FOR REFERENCE USE ONLY SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 1 OFFI...

Page 3: ... J109 2 on the DC controller PCB means that the positive probe of the meter should be placed on J109 1 and the negative probe on J109 2 Are the front door and delivery cover closed properly Is the rated voltage present at the power outlet Is the power plug connected to the power outlet Check Answer Answer Remedies 1 Step 2 3 YES NO NO NO YES YES Connect the power plug Close the door or the cover T...

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Page 5: ... mechanism is faulty 4 6 11 E064 The high voltage output is faulty 4 7 12 E100 BD error 4 8 13 E110 The laser scanner motor fails to lock 4 9 14 E190 RAM error 4 9 15 E191 error in serial communication between DC controller PCB and composite power supply PCB 4 10 16 E202 Scanner home position is not detected no code indication is made 4 11 17 E220 The scanning lamp turns ON wrongly 4 11 18 E240 er...

Page 6: ...ERAL CIRCUIT DIAGRAM A 3 D SPECIFICATIONS A 7 E LIST OF SPECIAL TOOLS A 13 F SOLVENTS OILS A 14 CHAPTER 5 TROUBLESHOOTING FEEDING FAULTS A COPY PAPER JAMS 5 1 B FEEDING FAULTS 5 6 A CLUTCHES AND SOLENOIDS 6 2 B MOTORS 6 4 C FANS 6 6 D SENSORS 6 8 E SWITCHES AND COUNTERS 6 10 F PCBS 6 12 G FAX RELATED PCBS 6 14 H VARIABLE RESISTORS VR LIGHT EMITTING DIODES LED AND CHECK PINS BY PCB 6 16 CHAPTER 6 A...

Page 7: ...ree copies in non AE copy density at 5 Set it a medium value NO YES YES Enter the value recorded in the label NO Is the white background foggy YES Excute shading auto correction Make two solid black copies with the copyboard cover or the feeder open Service mode 3 Set DENS ADJ to 5 Is the white background free of fogging Service Mode 3 Set DENS ADJ to 5 or lower Are there vertical lines white blac...

Page 8: ...arks Part Tools solvent Work remarks Lens Dust proofing glass Blower brush Blower brush Cleaning Cleaning Developing roll Alcohol Cleaning Cleaning Cleaning Cleaning Optical assembly Developing assembly Transfer guide Static eliminator Feeding assembly base feeding belt Moist cloth Special brush Moist cloth Transfer feeding assembly Make sure no droplet of water remains Do not turn on the power un...

Page 9: ...paper is picked up from each cassette Figure 2 202 Otherwise perform the following 1 Slide out the cassette to be adjusted 2 Remove the two screws q and remove the horizontal registration adjustment assembly Figure 2 203 3 Loosen the hex screw and slide the horizon tal registration plate toward the rear to adjust Figure 2 204 rear front Horizontal registration plate Hex screw Hex screw diameter 4m...

Page 10: ...g position of the image on the second side of a two sided overlay copy is 2 5 2 0 mm Figure 2 206 If the value is not as specified select RSID SENSHP 4th screen in service mode 3 ADJUST and make adjustments An increase by 23 of RSID SENSHP will shift the image print position to the rear by 1 mm A decrease by 23 on the other hand will shift the position to the front by 1 mm 2 5mm 2 0 Decrease the v...

Page 11: ... page Figure 2 207 6 3 2 4 8 5 9 7 2 1 32 1mm Set the mirror positioning tool Loosen the set screws to free the pulley rotation Put the steel ball into the hole of the pulley Wind the cable toward the inside 3 5 times and then toward the outside 6 times then fit the pulley clip Pulley clip Steel ball Set screws 2 3 STANDARDS AND ADJUSTMENTS ...

Page 12: ...r relocating the pins Figure 2 208 Figure 2 208 1 Note The pin of the mirror positioning tool FY9 3009 040 will not be used for the machine C 3 2 1 A B B 3 2 1 C Initial pin positions FY9 3009 040 Pin positions adapted to GP215 GP200 Caution 2 4 STANDARDS AND ADJUSTMENTS 1 1 2 3 Attach the longest pin to 3 Attach the shortest pin to Front Rear A ...

Page 13: ...tioning tool adapted as shown to the No 1 mirror mount and the No 2 mirror mount Figure 2 209 3 Install the metal fixing of the scanner cable to the No 1 mirror mount with a screw 4 Remove the mirror positioning tool Figure 2 210 Metal fixing For rear For front 2 5 STANDARDS AND ADJUSTMENTS ...

Page 14: ... shown when the solenoid plate is in contact with the claw of the control ring Figure 2 212 8 Attaching the Timing Belt of the Multifeeder Assembly 1 Butt the side plate of the multifeeder against both ends section A open condition 2 Move the slide volume to the center in the direction of B and attach the timing belt to the pulley Figure 2 213 B Pulley Timing belt Rack plate Pulley Section A Slide...

Page 15: ...Remove the delivery assembly 2 Place the delivery assembly upright on a level surface 3 Push in the steel core of the paper deflecting plate 1 solenoid SL5 until it stops 4 Loosen the adjusting screw to adjust so that the distance between the steel core E ring of SL5 and the solenoid frame is about 0 2 mm 5 Install the delivery assembly to end the work Figure 2 215 Paper deflecting plate 1 solenoi...

Page 16: ... unit 12 Positioning the Developing Assembly Magnetic Seal To install the magnetic seal butt it against the opening assembly Check to make sure that the magnetic seal and the housing are in firm contact Figure 2 216 Figure 2 217 Magnetic seal rear front Magnetic seal Opening reference for butting date date Datum counter compteur Zähler notes note Notiz 2 8 STANDARDS AND ADJUSTMENTS ...

Page 17: ... that the gap between the blade and the developing cylin der is 0 21 0 03 mm Figure 2 218 The surface of the developing cylinder is high ly susceptible to scratches Be sure to insert the gap gauge into both ends of the developing cylin der 14 Positioning the Primary Roller Cleaning Solenoid SL1 Adjust so that the section shown of the prima ry roller cleaning solenoid SL1 is 4 0 0 2 mm Figure 2 219...

Page 18: ...nly if equipped with fax functions 2 If the machine is equipped with fax functions execute PRM_PRNT 4 and take notes of the settings in user mode and others Executing the mode will print out the settings values under ADJUST 3 OPTOIN 6 and COUNTER 6 If the machine is not equipped with fax functions you cannot execute PRM_PRNT 4 1 Replace the image processor PCB 2 Execute RAM clear in ser vice mode ...

Page 19: ...ress the OK key on the LCD 2 2 Check to make sure that RUNNING has ended in OK and the reading of LEVEL is 5 or there around If the operation ended in NG visually check the film for damage and exe cute the mode once again If the operation ended in OK turn off and then on the main power without touching the keys on the control panel 2 11 STANDARDS AND ADJUSTMENTS Part Composite power supply PCB Las...

Page 20: ...nator cleaning brush into the fixing assembly releasing opening Figure 2 220 2 Insert the door switch actuator into the door switch assembly 3 Push the service switch with a hex key will be indicated in the upper left corner of the LCD 4 Press the key twice The Service Mode Menu screen will appear Figure 2 221 5 Press FUCNTION 4 on the Menu screen to highlight then press the OK key 6 Press the Pag...

Page 21: ...ervice Mode Menu screen will appear Figure 2 224 5 Press FUCNTION on the Menu screen 84 to highlight then press the OK key 6 Press the Page key to bring up the 3rd screen 7 Execute shading auto correction See the descriptions for shading auto correction 8 At the end of shading auto correction press the Reset key once 9 With the feeder or the copyboard cover open make two solid black copies 10 Chec...

Page 22: ...art over at step 7 since the adjustment may have been wrong Reference A B and D are approximate values so that optimum images may still be obtained even if the values are outside the range you may omit temporary remedy as long as the images are optimum For PD and 200PWM 20 A 50 40 B 40 0 D 8 For 600PWM 20 A 60 70 B 20 0 D 8 20 Check the above and press DATA SET to highlight then press the OK key T...

Page 23: ...d by folding A4 paper into four the width is 105 mm 9 When the side guide is adjusted to A6R the VR output value will be indicated under AD xxx on the screen After checking the value press MF A6R on the screen to highlight then press the OK key The value will be stored under MF A6R 10 Likewise set A4R paper in the multifeeder and adjust the side guide to A4R 11 Check that the value of AD is indica...

Page 24: ...xing assembly releasing opening Figure 2 230 2 Insert the door switch actuator into the door switch assembly 3 Press the service switch with a hex key will be indicated in the upper left corner of the LCD 4 Press the key twice The Service Mode Menu screen will appear Figure 2 231 5 Press FUNCTION on the Menu screen 4 an press the OK key 6 Press the Page key to bring up the Shading screen 12 the sc...

Page 25: ...dicating the end of shading auto correction 6 Updating Replace the ROM DIMM double inline memory module on the image processor or update it by downloading as discussed Downloading will update the ROM DIMM you must replace the following ROMs to update IC103 DC controller PCB IC104 DC controller PCB a Replacing the ROM DIMM 1 Removing the ROM DIMM 1 Turn off the main power switch 2 Disconnect the po...

Page 26: ...the ROM DIMM must have been installed in advance RS232C cable Downloading 1 Turn off the main power switch 2 Open the front door and remove the connec tor cover for servicing connect the copier to the PC with an RS232C cable Figure 2 238 3 Insert the handle of the separation static eliminator cleaning brush into the fixing assem bly releasing assembly and insert the door switch actuator into the d...

Page 27: ...een to high light then press the OK key A press on the OK key will automatically shut down and boot the power When the machine boots up it will show the following screen to indicate that it is in downloading mode CANCEL OK 4 FUNCTION 13 IP DOWN LOAD PRCON DOWN LOAD JUMP 2 19 STANDARDS AND ADJUSTMENTS ...

Page 28: ... are as follows 1 Priority on Speed Mode Use ABC_TBL under ADJUST in service mode 3 A lower value for ABC_TBL will make the text darker between 1 and 9 A higher value for ABC_TBL will make the text lighter between 1 and 9 factory default 3 The adjustment will modify the density correction curve Figure 2 240 Copy density Original density White White Black Black Higher setting Lower setting 2 20 STA...

Page 29: ...und of the original between 0 and 40 with the default at 20 upper right of Figure 7 00 AE_DARK A higher setting will increase black a lower setting on the other hand will decrease black between 0 and 40 with the default at 20 Figure 2 241 Figure 2 241 Original density histogram Dark black Light white Signal level Degree Text Background AE table Input Output Light white Dark black Black White Input...

Page 30: ...he OK key 4 Press the Page key to select the screen showing the desired address 2 22 STANDARDS AND ADJUSTMENTS No Name Tester probe Service mode Make checks nor mal if as indicated Display reading Tester reading PS1 Scanner home posi tion sensor SCHP J107 A2 Move the scanner from home position during standby PS2 Fixing film sensor FFD J109 3 DC PA0 bit0 Move the detecting lever by hand dur ing sta...

Page 31: ... is not put over the sensor 1 about 5 V Copy paper is put over the sen sor 0 about 0 V Copy paper is not put over the sensor 1 about 5 V Copy paper is put over the sen sor 0 about 0 V No Name Tester probe Service mode Make checks nor mal if as indicated Display reading Tester reading PS8 Vertical path paper sensor PDP4 J113 A2 DC PA0 bit9 Move up the sensor lever of PS8 during standby PS9 Right do...

Page 32: ... light blocking plate is absent 0 about 0 V the sen sor flag is down the light blocking plate is present 1 about 5 V The sen sor flag is up the light blocking plate is absent 0 about 0 V The sen sor flag is down the light blocking plate is present 1 about 5 V The sen sor flag is up the light block ing plate is absent 0 about 0 V No Name Tester probe Service mode Make checks nor mal if as indicated...

Page 33: ...ut 20 sec Re install the NIB and the Protocol Controller PCB Then turn OFF and then ON the main power switch while paying attention to LED1 leftmost on the NIB Does LED1 turn OFF within about 20 sec Replace the NIB NO YES NO YES Suspect a fault on the CIST Board Disconnect and connect the CIST Board and execute test printing 600 300 dpi which is subject to REFINE processing If the problem is not c...

Page 34: ...n the service manual Suspect a fault in the reading system mirror lens CCD analog processor PCB etc Make a correction according to the appropriate instructions in the Service Manual YES YES Execute FAX test printing trial shot VIDEO TEST Is the test print image normal NO Re connect the CORE IP Board FAX Motherboard and FAX Board Execute FAX test printing trial shot VIDEO TEST Is the test print ima...

Page 35: ...ter Board Font ROM DRAM Video processing DRAM Analog processor PCB Image processor PCB CORE IP Board FAX Mother board System Mother board FAX Board NIB DRAM Laser driver CCD Protocol Controller CIST Density correction D A conversion Image processor PCB Binary processing Ratio resolution conversion Rotation coding decoding Memory Printer Board Font ROM DRAM Video processing Analog processor PCB Ima...

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Page 37: ...t damage deformation b Check the charging wire grid wire and shield plate of each charging assembly If neces sary dry wipe the part with lint free paper then use alcohol If the dirt cannot be removed replace the part c Check the height of each charging wire d Make sure that each charging assembly is properly set e Check the charging spring especially of the separation charging assembly for rusting...

Page 38: ...3 2 TROUBLESHOOTING IMAGE PROBLEMS ...

Page 39: ...3 3 TROUBLESHOOTING IMAGE PROBLEMS ...

Page 40: ...3 4 B Image Fault Samples ...

Page 41: ...f toner on the developing cylinder even Clean the mirror lens and dust proofing glass Is the image corrected Yes No YES YES NO NO YES NO Action End The image will become appre ciably light if the pattern print is placed in reverse left right orientation Be sure to place it in correct orientation Perform AE adjustment 1 In the case of Image quality priority mode increase the setting under AE_DARK o...

Page 42: ...0 Is the developing assembly properly installed Check to make sure that the developing rolls are in firm contact with the photosensitive drum Is there toner in the developing assembly Replace the drum unit Is the problem corrected Yes No YES NO NO YES YES NO YES YES NO NO NO YES NO Action End The image will become appre ciably light if the pattern print is placed in reverse left right ori entation...

Page 43: ...etween the transfer guide and the mount metal portion of the transfer charging assembly rail with a tester Is the resistance 0 Is the developing assembly in firm contact with the photosen sitive drum Check if the developing rolls are in firm con tact with the photosensitive drum Yes No YES NO NO YES NO YES YES NO NO YES Action End The image will become appre ciably light if the pattern print is pl...

Page 44: ... from GND of the machine Turn off the main power supply and disconnect the connector J205 on the composite power supply PCB Check electrical continuity between the connec tor J205 1 on the developing assembly side and the side plate of the machine Replace the composite power supply PCB Is the problem corrected Yes No YES YES YES NO YES NO Action End End Set AGS NON of OPTION 5 TO 1 If the resultin...

Page 45: ...r mode Is the problem cor rected Clean the mirror lens and dust proofing glass Is the problem corrected Is the toner coating on the developing cylinder even Are there scratches on the pho tosensitive drum in peripheral direction Yes No YES YES NO YES NO Action End End 1 Check the edge of the developing assembly blade 2 Dry wipe the surface of the developing cylinder Replace the drum unit Check the...

Page 46: ...or black lines on the surface of the pho tosensitive drum in peripheral direction Try wiping off the black lines if any on the photosensitive drum with cloth coated with toner to see if they disap pear from copies too Are there scratches or black lines in the peripheral direction of the surface of the fixing film Yes No NO YES YES YES NO Action The scanner system may be faulty Clean the No 1 throu...

Page 47: ...ng assembly inlet Are there scratches on the sur face of the photosensitive drum in peripheral direction Replace the dust proofing glass Is the problem correct ed Clean the standard white plate and No 1 No 2 and No 3 mirrors Is the problem correct ed Yes No YES YES NO YES YES YES YES YES NO Action Go to step 7 Clean the transfer charging roller or the separation static eliminator If the problem is...

Page 48: ...e there white spots on the photosensitive drum during copying Is the problem noted at the same location on every copy Yes No YES YES YES YES NO YES YES Action Go to step 4 1 Clean the developing rolls 2 Dry wipe the surface of the developing cylinder 3 If scratches are found on the surface of the developing cylinder replace the developing cylinder 1 Clean the drum 2 If there are scratches on the d...

Page 49: ...g assembly lower roller soiled Execute cleaning of the roller in user mode Is the problem cor rected Make several blank copies Is the problem corrected Is the transfer roller soiled excessively Yes No NO NO YES NO YES YES YES YES Action Go to step 0 1 Check the transfer guide bias 2 Clean the transfer guide 1 Clean the registration roller 2 Clean the transfer guide 3 Check the developing assembly ...

Page 50: ...t key Thereafter is the value of MAIN_TH 200 C or more Yes No YES NO YES YES NO YES Action Set SPCL PPR in service mode 5 to 1 then set the following and advise the user 1 Select the cassette for thick paper as the special cas sette 2 Select the following icon for the selected cassette 2nd column from the right and 3rd row from top Thick paper icon 3 Advise the user to use and select this cassette...

Page 51: ...r of the cassette which suffer from a displaced leading edge at the end of its life Execute REGIST in service mode 3 Is the problem cor rected Is the problem noted on the second side of two sided over lay copies only Yes No YES NO YES YES YES NO Action Correct the problem by refer ring to the Service Manual for the feeder Place the original correctly Check the rollers replace any worn roller End C...

Page 52: ...or mount slowly by hand Does it move smoothly Is the problem noted at inter vals of about 94 mm Is the problem noted at inter vals of 35 mm Yes No YES NO YES YES Action 1 Re route the cable 2 Replace the cable Clean the surface of the scan ner rail with alcohol thereafter apply a small amount of lubri catnt 1 Check the drum drive assembly 2 Check the drum ends in contact with the developing rolls ...

Page 53: ...s the scanning lamp flicker while the scanner is moving forward Is the coating of toner on the surface of the developing cylin der normal Make reduced copies and compare them against copies made in Direct Is the location of the problem different Yes No YES YES NO YES NO Action Go to step 4 Check the scanning lamp composite power supply PCB lamp ON circuit and 2 4V power supply Check the developing...

Page 54: ...ing plate mirror lens and dust proofing glass Is the problem corrected Is the horizontal reproduction ratio in Direct within the speci fied range Is the developing bias generat ed normally Replace the drum unit Is the problem corrected Yes No YES YES YES NO NO YES NO Action Advise the user that moire may occur at times Clean the copyboard glass End Adjust the distance between the No 1 mirror and t...

Page 55: ... on the transfer high voltage cord The cord is the one from the transformer 502 on the composite power supply PCB Replace the DC controller PCB Is the problem corrected Replace the composite power supply PCB Is the problem corrected Is the voltage of the supply power to the CCD unit analog processor PCB as rated Remove the developing assem bly and make a solid black copy At this time is a laser be...

Page 56: ... PCB to the primary charging assem bly normal Execute test printing using L TEST1 7 in service mode 4 Is the image on the pho tosensitive drum normal at the time Connect the tester probe to J102 B5 on the DC con troller PCB is Is 0 V during copying Execute IP CHK in service mode 4 Is OK indicated as a result Yes No NO NO NO NO YES NO YES Action See The scanning lamp fails to turn ON Re connect it ...

Page 57: ...r the counter mount good Let the fixing assembly to cool then disconnect J50 and mea sure the resistance of the ther mistor Is the reading as fol lows J50 1 2 yellow line about 1388 k J50 3 4 white line about 3636 k Disconnect the connector J4 near the door switch assem bly and check electrical conti nuity Is there electrical continu ity Replace the fixing assembly Is the problem corrected Replace...

Page 58: ...ce the fixing heater dri ver Is the problem corrected Yes No YES YES YES Action Replace the fixing assembly End Replace the DC controller Cause Thermistor short circuit Fixing heater driver DC controller PCB Step 1 2 3 Checks Clear the error using ERROR in service mode 4 Is any of the following correct after the machine has booted The fixing heater does not turn ON E000 is indicated Is the wiring ...

Page 59: ... Step 1 Checks Turn OFF ON the main power is the problem corrected Turning OFF ON the main power automatically starts film recovery mode If the film fails to return to the correct position E007 01 will be indicated and no recovery can be made by turning the main power supply OFF ON Yes No YES NO Action ...

Page 60: ...rmal Further does it move smoothly Is the fixing film sensor PS2 normal Turn on the main power and reset the error using ERROR in service mode 4 When the main power turns off auto matically thereafter turn it on once again and execute FILM COMEBACK in service mode 4 Is the operation of the fix ing film motor M5 normal YES NO YES YES YES YES YES NO NO NO YES Action Replace the front cover Replace t...

Page 61: ...ain motor Is the problem corrected Yes No NO NO NO YES NO Action Go to step 4 Replace the main motor Check the wiring from J204 3 24 V J204 4 0 V on the composite power supply PCB to the main motor if normal see DC power is absent End Replace the DC controller PCB Cause DC controller PCB Step 1 Checks Does the total copy counter operate normally Counter 1 right side total copy counter Counter 2 ce...

Page 62: ...to the horizontal registration motor normal Replace the horizontal registra tion motor Is the problem cor rected Yes No YES YES NO YES NO Action Go to step 3 Replace the sensor Connect the connector correct ly End Replace the DC controller PCB 9 E032 The copy data controller counter is faulty 10 E051 The horizontal registration home position detection mechanism is faulty Cause Connector poor conta...

Page 63: ...emove the drum unit and check the primary charging roller Is the primary charging roller or the contact faulty Remove the developing assem bly and check the developing cylinder and the contact Is the developing cylinder or the con tact faulty Are there scratches or tears in the high voltage cable primary charging transfer charging and developing Yes No YES YES YES YES YES YES Action Check the harn...

Page 64: ...nector J5041 on the BD PCB connected Clean the photo face of the BD PCB Is the problem corrected Yes No NO YES NO YES YES YES Action Re connect them Check the connection of the connector J518 on the image processor PCB if normal go to the next step Re connect it Check the connection of the connector J504 on the image processor PCB if normal go to the next step End Try replacing the following parts...

Page 65: ...the problem corrected Yes No NO YES NO YES YES NO Action Connect the connector Go to step 4 Check the wiring between the connector J152 on the laser scanner driver PCB to the con nector J204 5 6 on the com posite power supply PCB Try replacing the following parts Laser scanner driver PCB Laser scanner unit End Replace the laser scanner unit Cause Image proces sor PCB DC controller PCB Step 1 2 Che...

Page 66: ...ntroller PCB Composite power supply PCB Step 1 2 Checks Turn OFF ON the main power Is the problem corrected Is the connection between the connector J102 on the DC con troller PCB and the connector J209 on the composite power supply PCB normal Yes No YES NO YES Action End Re connect them Try replacing the following parts DC controller PCB Composite power supply PCB ...

Page 67: ...reverse Check the wiring from the DC controller PCB to PS1 if nor mal replace PS1 End Replace the DC controller PCB Cause Scanning lamp low intensity DC controller PCB Composite power supply PCB Step 1 1 2 Checks Does the scanning lamp turn ON Are both ends of the scanning lamp black Replace the DC controller PCB Is the problem corrected Yes No NO YES YES NO Action See The scanning lamp fails to t...

Page 68: ...nnector J509 on the image processor PCB good Replace the DC controller PCB Is the problem corrected Yes No NO YES YES NO Action End Connect the connector proper ly End Replace the image processor PCB Cause Connector poor contact Control panel Image proces sor PCB Step 1 2 3 Checks Turn OFF ON the main power supply Is the problem correct ed Is the connection of the con nector J517 on the image proc...

Page 69: ...m corrected Yes No YES NO YES NO Action End Connect the connector proper ly End Replace the composite power supply PCB Cause Connector poor contact Intensity sensor soiled Intensity sensor DC controller PCB Step 1 2 3 4 Checks Press the Copy Start key Does the scanning lamp turn ON Is the wiring from the connector J112 on the DC controller PCB to the scanning lamp intensity sensor normal Clean the...

Page 70: ...main power supply Is the prob lem corrected Replace the Copy Data Controller Is the problem cor rected Yes No YES YES NO Action End End Replace the DC controller PCB Cause Scanning lamp DC controller PCB Composite power supply PCB Step 1 2 3 Checks Turn OFF ON the main power switch Is the problem correct ed Does the scanning lamp remains OFF or turns ON but is dim when the Coy Start key is pressed...

Page 71: ...nt to the com posite power supply PCB nor mal Disconnect the power plug from the power outlet and con nect the tester probes to both terminals fastons of the main power switch Is the resistance 0 when the switch is turned ON and when the switch is turned OFF Yes No YES NO NO NO YES NO YES Action See the description for the error code indicated Connect the power plug The problem is not of the copi ...

Page 72: ...ee the descriptions for the error code indicated See AC power is absent Turn OFF the power switch connect one of the disconnect ed connectors and turn ON the power switch Repeat this for all connectors to find the connector that activates the protection circuit Then check the wiring from that connector and DC loads Replace the fuse Check the DC loads of the fuse in question and wiring Replace the ...

Page 73: ...er PCB DC controller PCB Pick up assem bly Step 1 2 3 4 5 6 Checks Does the Add Paper message fails to turn OFF Slide out and then in the cas sette Is the problem correct ed Has the pick up roller made more copies than it its designed for Replace the pick up motor Is the problem corrected Is the leading edge of the copy paper as far as the registration roller Try replacing the DC controller PCB Is...

Page 74: ...aper guide plate cam Multifeeder holding plate releasing sole noid SL3 DC controller PCB Step 1 2 3 Checks Select multifeeder pick up and press the Copy Start key Does the pick up roller of the multi feeder rotate Select multifeeder pick up and press the Copy Start key Does the paper guide plate spring up Connect the tester probes to the connector J114 B12 and the connector J14 B13 on the DC contr...

Page 75: ...tration roller drive assembly Replace the DC controller PCB Check the wiring from the DC controller PCB if normal replace CL1 Cause Scanner drive cable Scanner path foreign matter Connector poor contact Scanner motor M2 DC controller PCB Step 1 2 3 4 Checks Is the scanner drive cable rout ed correctly Is the scanner rail free of dirt and does the scanner move smoothly Check the wiring connection f...

Page 76: ... if normal replace the pre exposure lamp Replace the DC controller PCB Cause Scanning lamp Scanning lamp installation Connector poor contact DC controller PCB Composite power supply PCB Step 1 2 3 4 Checks Are both ends of the scanning lamp black Is the scanning lamp installed correctly Is the connection of the relay connectors J20 and J95 nor mal Further is the connection of the connector J802 on...

Page 77: ...troller PCB Cause Counter DC controller PCB Step 1 2 Checks Turn OFF the main power switch and disconnect the fol lowing connectors is the resis tance on the counter side about 480 Ω Total copy counter CNT1 J57 Print counter CNT2 J93 Fax counter CNT3 J94 Does the voltage of the follow ing connectors on the DC con troller PCB change from 0 V to 24 V and then to 0 V after copy paper is discharged To...

Page 78: ...place the DC controller PCB Cause Jam Sensor DC controller PCB Step 1 2 Checks Is there paper around the sen sor which has turned on Check by referring to the jam code in service mode 1 JAM Is the sensor identified by the jam code in service mode 1 normal Yes No YES NO YES Action Remove the paper Replace the sensor Replace the DC controller PCB Cause Stirring spring Toner sensor DC controller PCB ...

Page 79: ...hecks Do all installed cassettes have paper in them Is the FAX reception operation normal Replace the image processor PCB Is the problem corrected Yes No NO NO YES NO Action Put paper The fax error indicator lamp flashes if all installed cassettes are with paper advise the user Check the connection to the telephone line End Replace the FAX Board ...

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Page 81: ...n sensor 02 vertical path sensor copier 03 vertical path sensor pedestal 32 fixing assembly paper sensor 33 delivery sensor 34 delivery tray 2 paper sensor multi 3 35 delivery tray 3 paper sensor multi 3 61 multi tray 3 inlet sensor 62 lower feeding assembly inlet paper sensor 63 re pick up sensor 01 front door 02 right door 03 pedestal right door sensor PS5 PS8 Q1603 PS7 PS13 PS17 PS18 PS19 PS12 ...

Page 82: ...imited in terms of where they can occur inside the machine q pick up assembly w separation feeding assembly e fixing delivery assembly and r lower feeding assembly Figure 5 501 5 2 TROUBLESHOOTING FEEDING FAULTS 2 3 4 1 ...

Page 83: ...med or worn Try manual copying Does the multifeeder pick up roller start to rotate Does the registration roller operate normally Clean the registration roller and the vertical path roller Is the problem corrected Try Canon recommend paper Is the problem corrected Yes No NO NO YES YES YES NO YES YES NO YES NO NO NO YES NO Action Go to step 10 Install it properly Check the inside of the cas sette fo...

Page 84: ... or deformed Is the fixing lower roller or the fixing film deformed or scratched Is the paper guide soiled with toner Does the delivery sensor lever move smoothly Is the operation of the delivery paper sensor normal See the descriptions on how to check photointerrupters Does the delivery roller move smoothly Yes No YES YES YES NO NO NO YES Action 1 Replace the separation claw 2 If dirt is found us...

Page 85: ...ssembly inlet motor roller normal Are the operation of the lower feeding assembly inlet sensor PS12 and the re pick up sen sor PS11 normal Is the set back roller rotating Is the flapper SL4 operating when re pick up occurs for mul tiple copies Further is the re pick up roller Cl5 rotating Yes No NO YES NO NO NO NO YES Action Check the paper deflecting plate 1 drive assembly Clean the lower feeding...

Page 86: ...bly Is the copy paper wrinkled at this time Further is it moving askew Try fresh copy paper Is the problem corrected Is the paper of a type recom mended by Canon Check the inlet guide for for eign matter e g toner Is the fixing film displaced Yes No YES YES NO YES YES NO Action Check the pick up assembly Check the registration roller The copy paper may be moist advise the user on the correct metho...

Page 87: ...6 1 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS CHAPTER 6 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 6 ...

Page 88: ...6 2 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS A Clutches and Solenoids Figure 6 601 SL1 CL5 CL1 CL4 CL2 SL3 CL3 SL2 SL4 SL5 ...

Page 89: ...ifeeder pickup CL3 Drives the vertical path roller CL4 Drives the developing cylinder CL5 Drives lower feeding assembly re pick up SL1 Drives primary charging roller cleaning SL2 Moves down the pick up roller SL3 Releases the multifeeder holding plate SL4 Drives the re pick up assembly paper deflect ing plate SL5 Drives the delivery assembly paper deflecting plate C L S L ...

Page 90: ...6 4 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS B Motors Figure 6 602 M2 M1 M4 M3 M9 M5 M8 M7 M6 ...

Page 91: ... PARTS M Symbol Name Motor Notation Description M1 Main motor M2 Scanner motor M3 Laser scanner motor M4 Pick up motor M5 Fixing film motor M6 Set back motor M7 Duplexing unit inlet motor M8 Delivery motor M9 Horizontal registration sensor drive motor ...

Page 92: ...6 6 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS C Fans Figure 6 603 FM6 FM5 FM2 FM3 FM1 FM4 ...

Page 93: ...NGEMENT AND FUNCTIONS OF ELECTRICAL PARTS Symbol Name Fan Notation Description FM1 Feeding fan FM2 Delivery fan 1 rear FM3 Delivery fan 2 front FM4 Laser cooling fan FM5 Electrical unit fan FM6 Lower feed inlet fan ...

Page 94: ...6 8 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS D Sensors Figure 6 604 PS1 PS2 PS13 PS12 PS7 SD2 SD1 PS11 PS14 PS8 SD4 PS5 SD3 PS10 PS3 PS4 PS9 TS1 ...

Page 95: ...er in front of the registration assembly PS7 Detects delivery from the fixing assembly PS8 Detects paper in front of the Vertical path assembly PS9 Detects the open closed state of the right door PS10 Detects waste toner PS11 Detect paper in of the re pick up assembly PS12 Detects paper at the duplexing unit inlet PS13 Detects delivery of paper PS14 Detects paper at the horizontal registration ass...

Page 96: ...6 10 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS E Switches and Counters Figure 6 605 R1 FL1 SW1 SW4 SW3 SW2 CNT3 CNT2 CNT1 VZ1 ...

Page 97: ...ters Varistors Resistor Scanning lamp flu orescent lamp Notation Description SW1 Main power switch SW2 Front door switch SW3 Power saving mode switch SW4 Cassette heater switch CNT1 Counter 1 CNT2 Counter 2 CNT3 Counter 3 non Japanese model only VZ1 Pre registration guide varistor R1 High voltage resistor FL1 Scanning lamp ...

Page 98: ...6 12 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS F PCBs Figure 6 606 2 3 10 6 9 18 17 5 4 15 11 8 16 12 1 13 14 7 ...

Page 99: ... PCB Service switch PCB LCD intensity adjustment PCB Description Processes images Controls DC loads Provides HVT lamp regulator DC power Drives the CCD processes analog images Drives the laser unit Drives the laser scanner motor Drives the fixing heater Provides power to the sorter RDF Detects the intensity of the scanning lamp Detects the laser beam Removes electrical noise from AC power Controls...

Page 100: ...6 14 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS G Fax Related PCBs Figure 6 607 1 2 4 6 3 7 8 5 ...

Page 101: ... NCU Modular Jack Board Speaker Expansion memory option Expansion memory option Description Performs binary processing for fax operations and processes ratios for fax printer operations Controls the bus Controls fax operations Control the network Serves as a modular jack Serves as a speaker Serves as an image memory 3MB or 9 MB Serves as a page memory 3MB ...

Page 102: ...those needed in the field are discussed Caution 1 Some LEDs emit dim light even when OFF because of leakage current this is a normal condition and must be kept in mind 2 VRs that may be used in the field VRs that must not be used in the field Caution Those VRs and check pins not shown in any of the lists are for factory use they require special instruments and high precision and must not be touche...

Page 103: ...Processor PCB Figure 6 608 SW501 Table 6 601 J502 J509 J504 J507 J561 J501 J508 J512 J514 J519 J518 J560 J516 J517 J526 J506 J505 SW501 J527 OFF ON OFF ON OFF ON OFF ON 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 100V AB 120V Inch 230V A 230V AB Inch SW501 ...

Page 104: ... 609 LED100 Indicates the condition of the composite power supply PCB by varying ON OFF intervals For details see service manual p 3 74 VR1 Used for adjusting the intensity of the scanning lamp when executing factory R D shading under FUCNTION in service mode 4 FUNCTION LED100 VR1 ...

Page 105: ...6 19 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 3 Composite Power Supply PCB Figure 6 610 ...

Page 106: ...alled RAM A 3 MB RAM B Used as image memory When installed it increases the size of memory for transmission reception images 3 MB or 9 MB NCU Board Figure 6 612 SW1 Must be used with all bits OFF SW2 Must be turned OFF first when installing expansion memory then must be turned ON after the work LED1 Turns ON when 5V is supplied normally J3 J2 J1 J100 J3 VR1 VR2 J2 SW1 LED1 J5 J4 RAM A J6 RAM B SW2...

Page 107: ...6 21 ARRANGEMENT AND FUNCTIONS OF ELECTRICAL PARTS 5 CORE IP Board Figure 6 613 J503 J504 J510 J501 J502 ...

Page 108: ...Later If the 3rd LED2 is OFF communication has started with the Printer Board an internal check signal of the Printer Board has been received About 10 Sec Later If the 4th LED3 is OFF communication has started with the NIB an internal check signal of the NIB has been received remains ON if the NIB is not installed b Results of Self Diagnosis Indicated by LEDs LED0 LED1 LED2 and LED3 flash alternat...

Page 109: ... and from options Adjustment Mode Indicates items adjusted in service mode and allows changes to settings Function Mode Executes machine operations Indicates items that may be automatically adjusted through execution from the screen Settings Mode Indicates items that may be changed for machine mainte nance or items that may be changed to suit the needs of the user Counter Mode Indicates the number...

Page 110: ...ress the key twice The LCD changes to the Service Mode Menu screen initial screen 5 Press the appropriate item to highlight 6 Press the OK key to bring up the first screen of the selected screen 2 Keys You will be using the following keys Page Forward key press it to bring up the next page Page Back key press it to bring up the previous screen OK key press it to accept a setting or execute an item...

Page 111: ...posite power supply PCB be sure to enter the set tings recorded on the respective label You need not do so when you have replaced only the ROM Figure 7 703 Service Label attached behind the front door Figure 7 704 Service Label attached to the image proces sor PCB Figure 7 705 Service Label attached to the composite power supply PCB 7 3 SERVICE MODE MF A6R MF A4R MF A4 PRI DC IMG PRI DC on IMG DVL...

Page 112: ...screen A press on the key will bring up the Menu screen 1 Temperature Indication 1st screen CANCEL OK 1 DISPLAY 01 DRAM TH xxxx C MAIN_TH xxxx C SUB_TH xxxx C 7 4 SERVICE MODE Item DRAM_TH MAIN_TH SUB_TH Description Indicates the temperature around the photosensitive drum Indicates the temperature at the middle of the fixing assembly output of thermistor TH1 Indicates the temperature at the end of...

Page 113: ...DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII 7 5 SERVICE MODE Item AA BBBB CCCC DDDD E FFFF G HHHHHH IIIII Description Nos 1 through 40 hi...

Page 114: ...2 feeder FF Low order 2 digits 01 pre registration sensor PS5 02 vertical path sensor PS8 03 vertical path sensor pedestal Q1603 32 fixing delivery sensor PS7 33 delivery sensor PS13 34 delivery tray 2 paper sensor multi tray 3 PS17 35 delivery tray 3 paper sensor multi tray 3 PS 18 61 Multitray 3 inlet sensor PS12 63 re pick up paper sensor PS11 01 front door 02 right door 03 pedestal right door ...

Page 115: ...ry sensor PS13 33 0133 0233 1033 Multitray 3 deliv ery tray 2 paper sensor PS17 34 0134 0234 1034 Multi tray 3 delivery tray 3 paper sensor PS18 35 0135 0235 1035 Multitray 3 inlet sensor PS19 61 0161 0261 1061 Type of jam High order code Low order code Sensor Delay Stationary Residual 01 02 10 Duplexing unit inlet sensor PS12 62 0162 0262 1062 Re pick up sen sor PS11 63 0163 0263 1063 Type of jam...

Page 116: ...power on jam Sorter door open jam paper present Sorter door open jam paper absent Original pulled out Registration delay jam Pick up delay Registration delay Reversal delay 1 Reversal stationary Reversal delay 2 Reversal paper present Reversal pick up delay Reversal pick up stationary Delivery delay Delivery stationary Opened with RDF in operation Upper cover opened during operation Original circu...

Page 117: ... xxx xx xx ALRM xxx xx xx 7 9 SERVICE MODE Item ERR ALRM BODY DF ST Description See the descriptions Table7 103 for self diagnosis E code See the table below for the nature of alarm Refers to the copier Refers to the feeder ADF RDF Refers to the sorter Code 001 Description Replace the drum unit ...

Page 118: ... the main motor M1 has turned ON 1st original only The last original is detected before feeding the number of originals identified by the jam recovery mechanism The original sensor PI1 is OFF after pick up opera tion other than the last original The original sensor PI1 turns OFF for such originals as may be the last original A5R A4 B6R B5 STMTR LTR but the detected original is not the last origina...

Page 119: ...ons The re circulating lever swung idly without coming into contact with an original immediately after the re cir culating motor M4 has started to operate The sensor S7 does not detect the leading edge of an original 1500 ms after pick up Sensor S13 S7 Code 01H 03H RF operation Stops immediately upon detection The separation belt feeding roller and pick up roller stop immediately The RDF stops aft...

Page 120: ...en executing fax mode with out resetting after copying mode w When making a copy in the middle of fax operation or when making a copy without resetting Type Paper stopper plate override Different number of originals after jam removal Wrong number of origi nals Original forced off Wrong original size Wrong original size or mixed sizes in image composition mode See Note 1 Not reset when mode is chan...

Page 121: ... a mes sage on the copier s control panel Resetting Remove all paper from the bin Code 10H Nature Partial fault Cause An error occurred in the bin unit feeding motor M2 bin shift motor M1 guide bar swing motor M4 or stapler swing motor M5 the same type of error has occurred after turning off and on the power Operation Prohibits delivery to the sorter however permits delivery to the tray Display No...

Page 122: ... stapling Finishes sorting but stops without stapling Operates nor mally Finishes sorting but stops without stapling Indicates a mes sage if stapler sorter mode is selected other wise operates normally Prohibits sta pling Display Flashes the Manual Staple key Indicates a message on the copier s control panel No indication Indicates a mes sage on the copier s control panel No indication No indicati...

Page 123: ...number of the ROM DIMM on the image processor PCB Indicates the version number of the EPROM IC103 IC104 on the DC controller PCB Indicates the version number of the ROM on the feeder ADF RDF controller Indicates the version number of the ROM on the sorter controller PCB Indicates the version number of the ROM on the CPU PCB of the control panel Indicates a specific language Indicates the version n...

Page 124: ...he absence of such a board CANCEL OK 1 DISPLAY 05 PRCNT xxxx NIB xxxx PS PCL xxxx SCSI xxxx Item PRCNT NIB PS PCL SCSI Description Indicates the version number of the Protocol Control PCB Indicates the version number of the Network Interface Board NIB Indicates the version number of the Printer Board PS PCL Indicates the version number of the SCSI Board ...

Page 125: ...sed except the Reset key See the next page Indicates the size of the original detected by the ADF or the RDF Indicates the editor input coordinates EDIT X X direction EDIT Y Y direction Indicates the size of the original detected by the original size sensor Touch Panel Press TKEY to highlight then press the OK key All messages turn OFF Then when the touch panel is pressed the area will become high...

Page 126: ...A 53 54 03 One Touch key 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Code 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 One Touch key 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Code 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 One Touch key 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Code 40 41 42 43 44 45 46 47 48 49 50 51 52 53...

Page 127: ...SENS SIZE Item MULTI A D P SENS SIZE SW DET REMAIN CST 1 CST 2 CST 3 CST 4 CST 5 CST 6 Descriptions Refers to the multifeeder Indicates the output analog of the multifeeder width sensor Indicates the presence absence of paper 0 paper absent 1 paper present Indicates the A D input value of the multifeeder in mm Refers to a specific cassette cassette size sensor output rear to Table 0 00 Indicates t...

Page 128: ...O U3 A FLS SPECAL1 SPECAL2 Envelope 1 Cassette absent STMT STMTR LTR A LTR LTRR A LTRR LGL 11 17 U4 G LTR U5 G LTRR U6 G LGL U7 K LGL U8 K LGLR SPECAL1 SPECAL2 Envelope 2 Cassette code 11111 10010 10000 10001 10101 10100 10110 10111 10011 11011 11010 11000 11101 11100 11110 11111 00010 00000 00001 00101 00100 00110 00111 00011 01011 01010 01000 01101 01100 01110 ...

Page 129: ... PA0 XXXXXXX bit 7 bit 0 CANCEL OK 2 I O DISPLAY 01 IP PA0 xxxxxxxx IP PB0 xxxxxxxx IP PC0 xxxxxxxx IP PA1 xxxxxxxx IP PB1 xxxxxxxx IP PC1 xxxxxxxx IP PA2 xxxxxxxx IP PB2 xxxxxxxx IP PC2 xxxxxxxx Address PA0 input PB0 input bit Indication 0 PCB internal signal 1 PCB internal signal 2 PCB internal signal 3 PCB internal signal 4 PCB internal signal 5 PCB internal signal 6 Not used 7 Not used 0 CORE ...

Page 130: ...B internal signal 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal 0 1 2 PCB internal signal 3 PCB internal signal 4 PCB internal signal 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal 0 PCB internal signal 1 PCB internal signal 2 PCB internal signal 3 PCB internal signal 4 PCB internal signal 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal Sign...

Page 131: ...power SW 0 2 marker ON 3 PAD OFF 4 power SW1 5 area signal switching 6 Not used 7 Post ratio change reversal switching Signal Jack Logic CCD control CCD control CCD control CCD control CCD control CCD control CCD control CCD control laser control laser control for editing board for editing board laser control 1 w editing board installed ...

Page 132: ...5 J109 6 J114 10 J114 A11 J114 A12 J114 A2 J113 A8 J113 B6 J117 7 J114 B7 J112 6 J110 2 J110 3 J110 4 J110 5 J110 6 J110 8 J110 9 J110 10 J110 11 J110 12 Logic 1 film detected 1 closed 0 paper present 1 paper present 1 paper present 1 paper not present 1 paper not present 1 paper present 1 paper present 1 right door close 0 waste toner full 1 toner present 1 locked 1 locked CANCEL OK 2 I O DISPLAY...

Page 133: ...ry assembly paper deflecting plate solenoid 15 bin 3 flapper solenoid 0 pick up motor drive 1 pick up motor drive 2 pick up motor drive 3 pick up motor drive 4 fixing film drive 5 fixing film drive 6 fixing film drive 7 fixing film drive 8 horizontal registration drive 9 horizontal registration drive 10 horizontal registration drive 11 horizontal registration drive 12 feeding fan drive 13 exhaust ...

Page 134: ...gnal 4 scanner motor drive PCB internal signal 5 scanner motor drive PCB internal signal 6 scanning reference signal PCB internal signal 7 scanning reference signal PCB internal signal 8 scanning reference signal PCB internal signal 9 scanning reference signal PCB internal signal 10 Not used 11 re pick up clutch drive 12 pre exposure lamp drive 13 Not used 14 fixing heater relay drive 15 image pro...

Page 135: ...230V model 5 electrical unit fan drive option 6 exhaust fan 1 half speed PCB internal signal 7 laser fan half speed PCB internal signal 8 electrical unit fan half speed PCB internal signal 9 exhaust fan 2 drive 10 exhaust fan half speed PCB internal signal 11 Not used 12 Not used 13 Not used 14 Not used 15 Not used Signal PCLSD CNT3D Jack J113 B2 J107 B8 J112 9 J107 B1 Logic 0 ON 1 ON ...

Page 136: ...erence clock PCB internal signal 1 scanner motor CW CCW rota tion PCB internal signal 2 composite power supply PCB communication signal 3 zero cross 4 5 developing DC drive 6 Not used 7 Not used 0 composite power supply PCB communication signal 1 Not used 2 upper cassette paper detection 0 3 upper cassette paper detection 1 4 lower cassette paper detection 0 5 lower cassette paper detection 1 6 No...

Page 137: ...SERVICE MODE 4 Gate Array Input Output of the DC Controller PCB CANCEL OK 2 I O DISPLAY 04 ICSW2 xxxxxxxxxxxxxxxx ICSW4 xxxxxxxxxxxxxxxx ICSW5 xxxxxxxxxxxxxxxx ICSW15 xxxxxxxxxxxxxxxx ICSW25 xxxxxxxxxxxxxxxx ...

Page 138: ...F PA xxxxxxxx DF PB xxxxxxxx DF P0 xxxxxxxx DF ExPA xxxxxxxx DF ExPB xxxxxxxx DF ExPO xxxxxxxx Ports for RDF Indicated when an RDF is connected Ports for ADF Indicated when an ADF is connected CANCEL OK 2 I O DISPLAY 05 DFP4 xxxxxxxx DFP5 xxxxxxxx DFP6 xxxxxxxx DFP7 xxxxxxxx DFP8 xxxxxxxx DFP9 xxxxxxxx DFPA xxxxxxxx DFPB xxxxxxxx DFP0 xxxxxxxx DFExPA xxxxxxxx DFExPB xxxxxxxx DFExPO xxxxxxxx ...

Page 139: ...lt motor clock sensor S10 1 feeding motor clock sensor S9 2 registration roller clock sensor S11 4 PCB internal signal 4 PCB internal signal 5 Not used 6 Not used 7 Not used 0 copier communication signal 1 copier communication signal 2 copier communication signal 3 Not used 4 copier communication signal 5 Not used 6 Not used 7 Not used Signal STPSL DFSLD STSLD PUSP PSP3 PDP1 DEP1 PDP2 DMPW RVPD PD...

Page 140: ...itch SW2 2 push switch SW3 3 re circulation sensor S13 4 upper cover switch MS2 5 RDF switch MS1 6 PCB internal signal 7 0 LED PCB internal signal 1 LED CPB internal signal 2 Not used 3 Not used 4 Not used 5 Not used 6 Not used 7 Not used 0 DDIP SW1 1 DIP SW2 2 DIP SW3 3 DIP SW4 4 DIP SW5 5 DIP SW6 6 DIP SW7 7 DIP SW8 Signal DSD BKD CLD WSLD SW1 SW2 SW3 LDD UPCC1 RFC Jack J8 4 J6 2 J13 2 J5 12 J14...

Page 141: ...ive B 4 motor current control 5 paper stopper plate solenoid SL1 6 stamping solenoid SL2 7 PCB internal signal 0 original leading edge signal 1 PCB internal signal 2 original indicator LED drive LED4 3 Not used 4 Not used 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal 0 DIP SW 1 1 DIP SW 2 2 DIP SW 3 3 DIP SW 4 4 DIP SW 5 5 DIP SW 6 6 push switch 2 7 push switch 1 Signal ADFC PD...

Page 142: ...l 5 PCB internal signal 6 PCB internal signal 7 PCB internal signal 0 original width detection 2 1 original width detection 1 2 original width detection 3 3 original width detection 4 4 original length detection 1 PI9 5 original length detection 1 OPI8 6 original length detection 1 PI7 7 PCB internal signal Signal SW72 SW71 SW73 SW74 DLDL DLDM DLDS Jack J7 2 J7 3 J7 4 J7 5 J5 2 J5 3 J5 4 Logic ...

Page 143: ...l sensor S1 Registration sensor S3 Original width volume VR1 Not used Not used Not used Original tray sensor LED1 ON signal Registration sensor LED3 ON signal Signal DEP1 PDP2 DMPS Logic In hexadecimal notation In hexadecimal notation In hexadecimal notation Jack J5 7 J9 20 J8 8 b ADF Input Output Port Address DF AD0 DF AD1 DF AD2 DF AD3 DF AD4 DF AD5 DF DA0 DF DA1 Indication Not used Not used Not...

Page 144: ...7 36 SERVICE MODE 7 Input Output Port 1 of the Sorter CANCEL OK 2 I O DISPLAY 07 ST A xxxxxxxx ST B xxxxxxxx ST C xxxxxxxx ST EX A xxxxxxxx ST EX B xxxxxxxx ST EX C xxxxxxxx ...

Page 145: ...otor clock PI2 Not used Tray feeding motor clock PI6 Lead cam HP sensor PI1 PCB internal signal Bin unit delivery sensor P3 Not used Not used Not used Not used Not used Not used Not used Not used Stapler cover open closed detection MS5 Joint sensor MS3 Stapler safety sensor MS6 Stapler position sensor PI4 Tray position detection PI12 Guide bar HP sensor PI5 Stapler HP sensor MS4 Stapling HP sensor...

Page 146: ... PCB internal signal Tray B paper detection PI11 Tray A paper detection PI10 Tray B discharge paper detection PI9 Tray A delivery detection PI8 Tray feeding assembly inlet slot sensor PI7 Signal TBPD TAPD TBP TAP TFPD Logic 1 Paper present 1 Paper present 1 Paper detected 1 Paper detected 1 Paper detected Jack J12 4 J12 1 J11 14 J11 8 J11 5 ...

Page 147: ... AD2 xxH ST AD3 xxH ST AD4 xxH ST AD5 xxH ST AD6 xxH ST AD7 xxH Address ST AD0 ST AD1 ST AD2 ST AD3 ST AD4 ST AD5 ST AD6 ST AD7 Indication 24V monitor Bin paper sensor PT1 Not used For factory R D Staple key Push SW SW2 Push SW SW1 Staple absent Signal BPDN MNSPT Logic Analog input 0 Key ON 0 SW2 pressed 0 SW1 pressed 1 Staple absent Jack J4 4 J9 6 ...

Page 148: ...nd Entering the Multifeeder Paper Width Basic Setting CANCEL OK 3 ADJUST 01 MF A6R xxxxx xxxxx MF A4R xxxxx xxxxx MF A4 xxxxx xxxxx Item MF A6R MF A4R MF A4 Description Use it to fine adjust or enter the multi feeder paper width basic setting MF A6R Indicates the stored A6R 105mm value of the multifeeder paper width sensor MF A4R Indicates the stored A4R 210mm value of the multifeeder paper width ...

Page 149: ...icates the primary charging DC out put effective when an image is exposed Indicates the primary charging DC out put between sheets Indicates the developing DC output while an image is exposed Indicates the developing DC output between sheets Indicates the transfer charging DC out put while an image is exposed Indicates the transfer charging DC out put between sheets Indicates the primary charging ...

Page 150: ...dicate APVC gain Indicates APVC offset Indicates primary charging DC offset Indicate primary charging AC offset 1 Indicates primary charging AC offset 2 Indicates transfer charging offset Indicates scanning lamp offset Indicates developing bias DC compo nent offset Remarks If you have replaced the com posite power supply PCB be sure to enter the value recorded on the label attached to the composit...

Page 151: ...IST Remarks unit 1mm approx at 23 unit 1mm approx at 23 Standard 2 5 1 0 mm Index rear Copyboard glass CCD Description Use it to fine adjust the CCD reading start position main scanning direction book mode A higher setting shifts the read start position to the right Use it to adjust the image reading start posi tion sub scanning direction A higher setting delays the registration ON timing Use it t...

Page 152: ...nt is to the rear decrease the value in units of 23 a sin gle unit being equivalent to 1 mm If the displacement is to the front increase the value in units of 23 a single unit being equivalent to 1 mm Use it to correct offset from the laser center If you have initialized the RAM or replaced the image processor PCB enter the value recorded on the service label Settings 0 65535 Within 46 23x2 of the...

Page 153: ...assette and Laser Related Items CANCEL OK 3 ADJUST 05 IC DENS xxxxx xxxxx CST LOOP xxxxx xxxxx MF LOOP xxxxx xxxxx DENS ADJ xxxxx xxxxx LASER OFF xxxxx xxxxx PWM 600 MIN xxxxx xxxxx PWM 600 MAX xxxxx xxxxx PWM 200 MIN xxxxx xxxxx PWM 200 MAX xxxxx xxxxx Item IC DENS CST LOOP MF LOOP Settings 50 200 0 65535 0 65535 Remarks Outline level 0 Main scanning direction Output Output conceptual diagram Bin...

Page 154: ...eable white vertical lines on copies If such is the case shift the point of measurement in ADJ S Use it to adjust the laser OFF timing trailing edge Use it to enter laser basic values Label on the image processor PCB Settings 1 9 50 80 0 65535 0 65535 Remarks If you have initial ized the RAM or replaced the image processor PCB enter the value recorded on the label attached to the image processor P...

Page 155: ...ter the resistance of the fixing assembly If you have replaced the fixing assembly enter the value recorded on the label attached to the fixing assembly Use it to enter the film thickness rank fixing temperature control value If you have replaced the fixing assembly enter the value recorded on the label attached to the fixing assembly thereby setting the fixing temperature control value Settings 1...

Page 156: ...eam reading mode Make adjustments if the copy image is too light in stream reading mode using the ADF F1 Use it to decrease the setting if the back ground of the original is too conspicuous when using AE mode with priority on image quality mode Use it to increase the setting if the text den sity is too low light image when executing AE mode with priority on image quality Settings 0 00009 0 140 0 4...

Page 157: ...on Indicates the standard white paper data density data of the standard white paper Indicates the standard white plate data density data of the standard white plate Settings 0 65535 0 65535 Remarks If you have initial ized the RAM or replaced the image processor PCB be sure to enter the value recorded on the service label ...

Page 158: ...ring when copying on the 1st side Use it to adjust the transfer roller bias occur ring when copying on the 2nd side of a two sided copy Use it to adjust the transfer roller bias occur ring when copying on the 2nd side of an overlay copy Settings 0 10 0 10 0 10 Remarks Make adjustments if image faults occur because of an incorrect trans fer roller bias Guide If fogging caused by stray toner occurs ...

Page 159: ...ation or auto adjustment to highlight Press the key to execute the selected item Press the key to return to the Menu screen A press on the and a key on the keypad put the corresponding number into the parentheses 4 FUNCTION1 a press on the key then causes a leap to the corresponding page 1 Clearing Errors CANCEL OK 4 FUNCTION 01 ERROR OK CLEAR JUMP Item Clearing E000 E001 E003 E004 E007 01 or E717...

Page 160: ... oping assembly at installation Description Press START on the screen to highlight then press the OK key to start stirring the toner inside the developing assembly At the same time TONER_S 240 in sec starts to increment the operation stops at 0 To stop in the middle press STOP to highlight and press the OK key to stop Reference page ...

Page 161: ...ts of measurement under each item AUTO SHADING START OK START CANCEL OK 4 FUNCTION 03 AUTO SHADING START OK START WB xxxxH WP xxxxH LAMP xxxxH GDA1 xxH GD2 xxH CDA3 xxH CDA4 xxH ADDA5 xxH D ODD xxH D EVN xxH Now xxxxxxxxxxxxx JUMP Item Shading auto correction for servicing in the field Operation 1 Press AUTO SHADING START on the screen to highlight then press the OK key 2 The notation END indicate...

Page 162: ...INT to highlight then press the Copy Start key A 15 gradation test pattern will be generated 2 Place a blank sheet of paper the whitest of all used by the user no color copier paper allowed on the copyboard glass then press WHITE MEASURE to highlight and press the OK key The scanner makes a single scan 3 Replace the paper with the test pattern generated previously then press DESNITY MEASURE to hig...

Page 163: ...Description 1 Press 200PWM PRIT to highlight and press the Copy Start key A 15 gradation test pattern will be generated 2 Place a black sheet of paper whitest of all used by the user no color copy paper allowed on the copyboard glass press WHITE MEASURE to highlight and press the OK key The scanner makes a single scan 3 Replace the paper with the test pattern generated previously press DENSITY MEA...

Page 164: ...escription 1 Press 600PWM PRINT to highlight and press the Copy Start key A 15 gradation test pattern will be generated 2 Place a blank sheet of paper whitest of all used by the user no color copy paper allowed on the copyboard glass press WHITE MEASURE to highlight and press the OK key The scanner makes a single scan 3 Replace the paper with the test pattern generated previously press DENSITY MEA...

Page 165: ...d to A6R Then press MF A6R to highlight and press the OK key The value will be stored under MF A6R 3 Likewise place and A4R sheet in the multifeeder and adjust the side guide to A4R 4 Check to make sure that the AD value has been indicated then press A4R to highlight and press the OK key The value will be stored under A4R 5 Then place an A4 sheet of paper in the multifeed er and adjust the side gu...

Page 166: ...ire face of the LCD reverses white video keys and notations disappear 3 Press the area where the OK key was shown The entire face of the LCD reverses black video 4 Press the area where the OK key was shown The LCD will return to normal state 1 Press SCAN_LAM to highlight 2 Press the OK key The scanning lamp will turn on 3 Press the OK key The scanning lamp will turn off 1 Press DISP ED to highligh...

Page 167: ...m LSR MRR checking laser scanner motor operation OFF stopping operation Description 1 Press LSR MMR to highlight then press the OK key The laser scanner motor will start to rotate 2 Press OFF to highlight then press the OK key to stop the laser scanner motor Reference page See p 2 15 ...

Page 168: ...L TEST7 OK START JUMP Item Test print output Description Select the desired test print press the item to high light then press the OK key L TEST1 solid black test print L TEST2 halftone test print L TEST3 blank test print L TEST4 17 gradation test print L TEST5 grid test print L TEST6 vertical line test print L TEST7 horizontal line test print Reference page ...

Page 169: ...rimary charging roller e e L TEST3 blank test print Use it to check for fogging If fogging is noted suspect a fault in the photosensitive drum developing system or laser system r r 17 gradation test print Use it to check gradation and check for fog ging white lines and uneven left right density If gradation is not good suspect a fault in the laser system If fogging is noted suspect a fault in the ...

Page 170: ...am detec tion y y L TEST6 vertical line test print Use it to check straight lines If a discrepancy is noted suspect a dis placed laser beam or a fault in beam detec tion u u L TST7 horizontal line test print Use it to check straight lines If a discrepancy is noted suspect a dis placed laser beam or a fault in beam detec tion 7 62 SERVICE MODE ...

Page 171: ...L OK 4 FUNCTION 11 IP CHK OK START xx JUMP Item Image processor PCB self check Description 1 Press IP CHK to highlight 2 Press the OK key to start a check on the image processor PCB OK or NG will be indicated if NG replace the image processor PCB Reference page ...

Page 172: ...xxxH LAMP xxxxH GDA1 xxH GD2 xxH CDA3 xxH CDA4 xxH ADDA5 xxH D ODD xxH D EVN xxH Now xxxxxxxxxxxxx JUMP Item R D factory shading auto cor rection Description 1 Place the standard white paper on the copyboard glass 2 Press AUTO SHADING START on the screen to highlight then press the OK key 3 When a beep is sounded press the OK key LAMP LEVEL will be indicated on the screen while the lamp is being a...

Page 173: ...t the copi er to a PC with an RS232C cable e Insert the handle of the static eliminator clean ing brush into the fixing assembly releasing assembly then turn on the main power switch r Press the service switch and press the key twice select FUCNTION 4 so that the Downloading screen will appear 2 Press IP DOWNLOAD or PRCON DOWNLOAD to highlight then press the OK key The power will automatically be ...

Page 174: ...ixing tension roller being held in place after return ing the film to an appropriate position same as in FILMCOMEBACK While the fixing film is rotated idly the speed of displacement to the rear front of the film is measured and the result is indicated under FILM SPEED on the control panel In this mode the fixing film will automatically stop at a specific position indicating the position under LOCA...

Page 175: ...p the screen and press the Copy Start key The resistance of the photosensitive drum will be measured and the result will be indicated Execute this mode before changing AGSNON of OPTION in service mode 5 to 0 so that the measurement may be used as a reference For a guide see the diagram below Reference page 28 0µA 36 5µA 43 0µA SELECT_GAMMA_NUL setting AGS_MEASURE setting 0 1 2 3 ...

Page 176: ...istory CANCEL OK 4 FUNCTION 16 JAM_RLS OK CLEAR Item Resetting jam history Description Use this mode to collectively reset the jam histories shown under DISPLAY in service mode 1 Press JAM_RLS to highlight then press the OK key Reference page ...

Page 177: ...ion Press the appropriate item to highlight then press the Clear key and press the OK key COPY Select it to initialize the data needed for the copier s service mode 3 5 6 and var ious copying modes to initial values ALL Select it to collectively initialize the above data Executing this item will initialize the back up data of both fax and copier Reference page ...

Page 178: ...K START Item Use it to print out the contents of service mode 3 5 and 6 however the machine must be installed with a FAX Board Description 1 Press PRM_PRINT to highlight then press the OK key 3 ADJUST 5 OPTION 6 COUNTER The machine must be equipped with fax functions Reference page ...

Page 179: ... IM ANGLE 0 0 COIN_OPERT 0 0 DRM_MSG 0 0 Item COPY LIM SHUT_OFF IM ANGLE COIN_OPERT DRM_MSG Function Use it to change the upper limit imposed on the copy count Use it to enable disable the sleep function Use it to switch slant mode Coinvender switching Use this to switch the Replace Drum message Description You may change the upper limit imposed on the copy count between 1 and 100 copies You may d...

Page 180: ...tion 0 19200 baud 1 9600 baud 0 If the paper size dial of the cassette is set to the envelope index the cassette will not be identified as an envelope cassette 1 If the paper size dial of the cassette is set to the envelope index the cassette will be identified as an envelope cassette Default 1 0 change the density correction curve based on the results of measuring the resistance of the photosensi...

Page 181: ...er mode is supported 2 The fixing temperature is switched so that paper thicker than that supported under 1 may be supported However for 1 and 2 the icon for the special cassette must be registered using ADDITIONAL FUNCTION i e the third icon from the middle row 0 Nomal copying mode 7 Priority on paper mode Center reference output prevents missing images 0 The topmost page of the stack of original...

Page 182: ...sette paper name abbreviation Description 0 If the paper size dial of the cassette is set to U1 U1 will be indicated on the LCD 1 If the paper size dial of the cassette is set to U1 the abbreviation selected in the fol lowing item will be indicated on the LCD If 1 is set for the previous item one of the fol lowing may be selected for indication 0 FLSC standing for FOOLSCAP 1 OFFI standing for OFIC...

Page 183: ...U8 0 0 0 Item CST U2 CST U3 CST U4 CST U5 CST U6 CST U7 CST U8 Function Use it to turn on off the U size cassette name Description 0 If the paper size dial of the cassette is set to U2 through U8 U1 U8 will be indicated on the LCD 1 If the paper size dial of the cassette is set to U2 through U8 the following will be indi cated Paper Notation U2 FOLIO FOLIO U3 A FLS FLS U4 G LTR LTR U5 G LTRR LTRR ...

Page 184: ...lect the paper name notation for the LTRR size cassette Description 0 If the paper size dial of the cassette is set to LTR LTR will be indicated on the LCD 1 If the paper size dial of the cassette is set to LTR LTR will be indicated to stand for Argentine LETTER 0 If the paper size dial of the cassette is set to LTR LTRR will be indicated on the LCD 1 If the paper size dial of the cassette is set ...

Page 185: ...xxxxx L_TOTALxxxxx L_MULTI xxxxx L_CAST1xxxxx L_CAST2xxxxx L_CAST3xxxxx L_CAST4xxxxx L_CAST5xxxxx L_CAST6xxxxx Indication SERV_TOTAL 1 SERV_TOTAL 2 L_TOTAL L_MULTI L_CAST1 L_CAST2 L_CAST3 L_CAST4 L_CAST5 L_CAST6 Description Indicates the servicing total copy count 1 Indicates the servicing total copy count 2 Indicates the large size copy print count Indicates the large size copy count from the mul...

Page 186: ... copy 2nd side pick up count Indicates the large size two sided copy 2nd side pick up count Indicates the small size copy print count Indicates the small size multifeeder pick up count Indicates the small size copy count from the cassette 1 Indicates the small size copy counter from the cassette 2 Indicates the small size copy counter from the cassette 3 Indicates the small size copy counter from ...

Page 187: ...COPY_S_PRINT FAX_S_PRINT PDL_S_PRINT ETC_S_PRINT Description Indicates the small size overlay copy 2nd side count Indicates the small size two sided 2nd side count Indicates the large size copy cont Indicates the large size fax print count Indicates the large size printer print count Indicates the large size print count by other system Indicates the small size copy count Indicates the small size c...

Page 188: ...TOTAL COPY_SCAN FAX_SCAN PDL_SCAN ETC_SCAN PRINT_JAM DH_JAM Description Indicates the large size original pick up count Indicates the small size original pick up count Indicates the total scan count Indicates the scan count for copier mode Indicates the scan count for fax mode Indicates the scan count for printer mode Indicates the scan count for other system Indicates the print jam count Indicate...

Page 189: ...n power switch 1 Adjusting the Original Stop Position for the RDF This screen is effective only when an RDF is installed CANCEL OK 7 ACC 01 DOC_ST_T xx xx P_INTRVL_T xx xx DOC_ST_B xx xx P_INTRVL_B xx xx Item DOC_ST_T P_INTRVL_T DOC_ST_B P_INTRVL_B Function Use it to adjust the origi nal stop position for upper separation pick up Use it to adjust the origi nal stop position for upper separation pi...

Page 190: ...the trailing edge A lower setting will result in a shift to the leading edge In the case of P_INTRVL_T or P_INTRVL_B A higher setting will increase the sheet to sheet distance A lower setting will decrease the sheet to sheet distance 5 Press the OK key The sheet on the original tray will be picked up and stopped on the copyboard glass 6 Open the RF slowly and check where the paper has been stopped...

Page 191: ... automatic adjustment is being executed If 1 remains for 30 sec or more suspect a fault in the original tray sensor S1 regis tration sensor S3 or RF controller 3 If 0 appears under SENS_ADJ indicating that the adjustment is over press the Reset key twice to leave service mode The foregoing adjustment is the same as using SW3 on the RF controller PCB 1 Press the appropriate item S_BCLN_T or S_BCLN_...

Page 192: ...n Compare copies made with an original on the copyboard glass and copies made using the ADF use this item so that the leading edge registration is correct This is the same as adjusting the original leading edge registration using SW3 on the ADF controller PCB A higher setting will increase the non image width A higher setting increases the feeding speed contracting the image in feeding direction A...

Page 193: ...r TH2 detects less than 90 C for 200 ms 4 sec after voltage has been applied to the heater The main thermistor TH1 detects more than 250 C for 200 ms during copying operation The sub thermistor TH2 detects more than 260 C for 200 ms during copying operation The main thermistor TH1 detects a tem perature in excess of a specific tempera ture by 30 C or more for 200 ms during copying operation The th...

Page 194: ...echanism fails Horizontal registration sensor PS14 faulty Horizontal registration motor M9 faulty DC controller PCB faulty Description The main thermistor TH1 detects less than 150 C for 200 ms after it has detect ed 150 C The sub thermistor TH2 detects less than 150 C for 200 ms after it has detect ed 150 C The output of the fixing film sensor contin ues to be 1 or 0 for 2 1 sec or more The displ...

Page 195: ...aulty DC controller PCB faulty An error in the communication with the DC controller PCB has occurred DC controller PCB faulty Image processor PCB faulty Description The difference between the high voltage control signal and the actual high voltage output is more than a specific value Any of the primary charging roller transfer charging roller and developing bias has an output error The BD signal i...

Page 196: ...ccurred sorter An error has occurred in communi cation with the pedestal An error has occurred in communi cation with the Copy Data Controller An error has occurred in the out put voltage of the composite power supply PCB Both ends of the fluorescent lamp has blackened because of deterio ration Description An error has been detected in the communi cation between the CPU on the control panel and th...

Page 197: ...panel will be locked without indicating an error code use ERR under DISPLAY in service mode 1 if this is the case In the case of E007 turning off and then on the main power switch will activate film recovery mode FILM_COMEBACK in service mode 4 thereby resetting the machine after returning the film to its correct position If the film fails to return to the correct position after executing this rec...

Page 198: ...y Description The communication is monitored at all times This error is identified when the communication with the copier is disrupted for 5 sec or more A flag is installed on the shaft of the pick up motor M1 and the rotation of M1 is monitored in reference to the flag blocking the pick up roller sensor S5 This error is identified when S5 does not turn on and off twice or more within 1 sec The nu...

Page 199: ...aulty Description The communication IC Q101 on the pedestal controller PCB has gone out of order The rotation speed fails to reach a specific value within 10 sec after the pedestal motor has turned on The rotation speed has deviated from a specific value for 3 sec or more while the motor is rotating Code E422 Main cause The shift tray home position sen sor fails Description The home position detec...

Page 200: ...r M4 fails to rotate Description An error has occurred in the communication between the multi tray and the copier The bin unit feeding motor clock sensor PI2 does not receive clock signals 4 0 sec or more after the bin unit feeding motor drive signal BFMD has been generated The tray feeding motor clock sensor PI6 does not receive clock signals for 1 sec or more after the tray feeding motor drive s...

Page 201: ...ain cause The stapler motor M3 does not rotate The stapler swing motor M5 doe not rotate The bin shift motor M1 does not rotate The IC Q7 on the tray controller PCB or the communication IC Q11 does not operate normally Description The state of the stapling home position sensor MS7 does not change within 1 sec after the stapler motor M3 CW rota tion signal has been generated and the state of the st...

Page 202: ...stration clutch Primary charging roller bias DC component Primary charging roll bias AC component Transfer charging roller Separation static eliminator Transfer guide bias Fixing assembly bias Laser scanner motor Laser exposure Developing bias DC component Developing bias ADc component Developing clutch CL4 Post fixing sensor PS7 Delivery reversing motor M8 Delivery sensor PS13 Counter CONT1 Count...

Page 203: ...gnal FLPWM FLUORESCENT LAMP PWM DRIVE command FLTH FLUORESCENT LAMP THERMISTOR signal FMD 1 FAN1 FM1 DRIVE command FMD 2 EXHAUST FAN2 FM2 DRIVE command FMD 3 EXHAUST FAN3 FM3 DRIVE command FMD 4 FAN4 FM4 DRIVE command FMD 5 FAN5 FM5 DRIVE command FMD 6 FAN6 FM6 DRIVE command A 2 FS FS signal HTNG HEATER NG signal HTRD HEATER DRIVE command HVTM0 HIGH VOLTAGE TRANSFER MODE 0 HVTM1 HIGH VOLTAGE TRANS...

Page 204: ...C GENERAL CIRCUIT DIAGRAM General Circuit Diagram 1 4 A 3 ...

Page 205: ...General Circuit Diagram 2 4 A 4 ...

Page 206: ...General Circuit Diagram 3 4 A 5 ...

Page 207: ...General Circuit Diagram 4 4 A 6 ...

Page 208: ...OPC Item Specifications Copying Indirect electrophotographic Charging AC roller charging Exposure Spot laser Copy density adjustment Automatic or manual Development Dry single component toner projection Automatic 2 cassettes Pick up Manual Multifeeder about 5 mm deep Transfer Roller charging Separation Static static eliminator curvature cleaning Blade Fixing SURF ...

Page 209: ... on sleep to start of copying fax model First copy GP215 9 2 sec or less shortest mode Continuous copying 100 copies Copy size Cassette pick up A3 297 420 mm max 11 17 279 432mm max A5 STMT min Multifeeder A3 297 431 8 mm max 11 17 279 432mm max Postcard A6 vertical Paper source 500 sheets in each cassette 50 sheets in multifeeder 80 g m2 paper Cassette Plain paper 64 to 80 g m2 tracing paper SM1 ...

Page 210: ...g m2 Leading trailing edge 2 5 mm in Direct Left right 2 5 mm in Direct Auto clear Provided Auto shut off Provided 2 min standard may be varied between 0 an 9 min in 1 min increments Option Feeder ADF F1 RF G1 Sorter Multi Output Tray C1 Multi Output Tray B2 Pedestal Cassette Feeding Unit L1 Cassette Feeding Unit M1 Others Handset A1 Control Card V Film Projector Non image width ...

Page 211: ... only 0 045 kWh reference only 0 003 kWh reference only Noise Copying 66 dB or less sound power level Standby 40 dB or less sound power level Ozone 0 01 ppm or less average 0 02 ppm or less max Width 585 mm pedestal copyboard cover Depth 700 mm pedestal ADF Height 571 mm pedestal RDF Weight Copy paper Toner Keep copy paper wrapped to protect against humidity GP215 Body only 72 4kg w copyboard cove...

Page 212: ...1 A4R 297 210mm A4R 16 A5 148 5 210mm A5 22 A5R 210 148 5mm A5R 22 B4 267 364mm B4 13 B5 182 257mm B5 22 B5R 257 182mm B5R 18 Reduce II A3 A5 A5R 20 III A3 B5 B5R 18 IV A3 A4 A4R 15 B4 B5 B5R 18 V B4 A4 A4R 16 B5 A5 A5 22 VI A3 B4 B4 13 A5 B5 B5 22 Enlarge II A5 A3 A3 12 III A4 A3 A3 12 B5 B4 B4 14 IV A4 B4 B4 14 A5 B5 B5 22 V B4 A3 A3 12 B5 B4 B4 14 ...

Page 213: ...cifications subject to chanfge for product improvement Ratio Size Copies min DIRECT LTR 20 11 17 11 LGL 14 L TRR 17 STMT 22 STMT R 20 REDUCE LGL LTRR 17 11 17 LGL 15 11 17 LTRR 16 11 15 LTRR 16 ENLARGE LGL 11 17 12 LTR R 11 17 12 STMTR 11 17 12 ...

Page 214: ...persons is expected to carry one C Each workshop is expected carry one No 1 2 3 4 5 Tool Name Digital Multimeter Door switch actuator Mirror positioning tool front rear NA 3 Test sheet Standard White paper Tool No FY9 2002 000 TKN 0093 FY9 3009 040 FY9 9196 000 FY9 3004 000 Shape Rank A A B A B Remarks Use it to check the power For adjusting the distance between No 1 and No 2 mir ror mounts use it...

Page 215: ...ng FS2 1005 000 Lubricating drive and friction parts Composition C2 H5 OH CHZ3 2 CHOH CH3 CO C2H5 Methylethyl ketone Lithium soap mineral oil family Molybdenum bisulfate Mineral oil paraffin family Mineral oil paraffin family Silicone oil Description Do not bring near fire Procure locally Isopropyl alcohol may be sub stituted Do not bring near fire Procure locally Tool No CK 0427 500g can Equivqle...

Page 216: ...d by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPT 1 OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIV CANON INC Printed in Japan REVISION 0 JULY 1996 26313 30809 30 2 Shimomaruko 3 chome Ohta ku Tokyo 146 Japan ...

Page 217: ...PRINTED IN JAPAN IMPRIME AU JAPON 0796S3 52 1 This publication is printed on 70 reprocessed paper ...

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Summary of Contents for GP215

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Canon GP215, Service Handbook, Page: 63 / 217

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Summary of Contents for GP215

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