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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN972700AV 11/04

Operating Instructions & Parts Manual   

Models WG2060 and WG2064

Wire Feed
Arc Welder

BUILT TO LAST

Description

This Campbell Hausfeld wire feed welder
is designed to be used on standard 115V
household current. The welder is
equipped with infinite wire speed
control to accurately select the proper
wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.

This welding system is designed for use
with the Flux Cored Arc Welding
(FCAW) or the Gas Metal Arc Welding
(GMAW) process. As delivered from the
factory, this welder can weld with .024”
(.6mm) to .030” (.8mm) diameter wire in
MIG 

and

.030” (.8mm) to .035” (.9mm)

diameter wire in flux core. A starter
spool of .035” (.9mm) flux cored wire is
included.

COMPONENTS AND CONTROLS

1. Work Clamp – connects to work

piece.

2. Wire Feed Gun with .035” tip.

3. Power Cord – plug into 115 volt

outlet.

4. Light – illuminates if thermostat has

automatically shut welder off.

5. Infinite Wire Speed Control – turn

clockwise to increase wire speed and
counterclockwise to decrease wire
speed.

6. Off/Heat Selector - Selects welding

power and turns welder on. Four
selections are possible:  1 – 2 – 3 – 4.

7. Polarity Box - For changing to

electrode positive or negative polarity.

8. MIG Gas Hookup

9. Wire Feed Compartment

General Safety

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

!

CAUTION

!

WARNING

!

DANGER

See page 7 for supply cable
replacement instructions.

Q

UA

LIT

Y

A

SSURANCE

P

ROG

RA

M

Need

Assistance?

Call Us First!

1-800-746-5641

Unpacking

Welding accessories are packed inside
the wire feed compartment on the
side of the welder. 

When unpacking,

inspect carefully for any damage that may
have occurred during transit. Make sure
any loose fittings and screws, etc., are
tightened before putting unit into service.

Report any missing or damaged
items by calling 1-800-746-5641.

CIRCUIT REQUIREMENTS

This equipment 
requires a dedicated

115 volt circuit. Refer to the following
chart for correct circuit breaker or fuse
rating. Do not run other appliances, lights
or tools on this circuit while operating
this equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure to
comply with this recommendation.

!

CAUTION

For parts, manuals, product & service information

visit 

www.chpower.com

© 2004 Campbell Hausfeld/Scott Fetzer

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Heat

Circuit  Breaker  or

Selector

Slow Blow Fuse

1-2-3

15 amp

4

20 amp

Figure 1 - Welder Components and Controls

3

1

6

4

8

9

5

2

7

Notes

Notes

Notas

44

Wire Feed Arc Welder
Soudeur à l’Arc Alimenté en Fil
Soldadora Por Arco Con Alimentación de Cable

Summary of Contents for WG2060

Page 1: ...larity 8 MIG Gas Hookup 9 Wire Feed Compartment General Safety Danger means a hazard that will cause death or serious injury if the warning is ignored Warning means a hazard that could cause death or...

Page 2: ...ous When crouching kneeling or at elevations be sure to insulate all conductive parts wear appropriate protective clothing and take precautions to prevent injury from falls Never attempt to use this e...

Page 3: ...pes that contain or have contained flammable materials or gaseous or liquid combustibles Arc welding closed cylinders or containers such as tanks or drums can cause explosion if not properly vented Ve...

Page 4: ...lpicadura part culas de metal que saltan de la soldadura que se enfr an y endurecen en la superficie de trabajo La salpicadura se puede disminuir aplicando un aerosol resistente a salpicaduras en la p...

Page 5: ...seguridad DK688509AV 1 20 Juego de la barra de polaridad WC403128AV 1 21 Pinza de tierra WG2060 WC100300AV 1 Pinza de tierra WG2064 WC100600AV 1 22 Guantes para soldar s lo WG2064 WT200501AV 1 No se...

Page 6: ...foot protection WARNING Assembly Continued HOSE AND REGULATOR HOOKUP PROCEDURE Cylinder gas is under high pressure Point cylinder outlet away from yourself and any bystanders before opening 1 With cy...

Page 7: ...ply Cable Replacement 1 Verify that welder is OFF and power cord disconnected 2 Remove welder side panel to expose switches 3 Disconnect the black power cord wire connected to the switch and the white...

Page 8: ...lder 8 Welding Guidelines Continued AWS E71T GS or E71T 11 is recommended for this welder SOLID WIRE ER 70 S 6 Weld strength times 1 000 PSI Solid wire Wire composition ER 70S6 is recommended for this...

Page 9: ...a aplicaciones espec ficas consulte el manual de soldadura por arco VELOCIDAD DEL CABLE La velocidad del cable es controlada por la perilla en el panel delantero La velocidad necesita sintonizarse a l...

Page 10: ...e del bobinado del transformador 4 Desconecte el cable verde del cord n de corriente conectado a la base de la soldadora 5 Afloje los tornillos de liberaci n de tensi n del cable y tire del cable haci...

Page 11: ...e la abrazadera de trabajo a la pieza de trabajo o banco de trabajo si es metal Aseg rese de que est fija Evite superficies con pintura barniz corrosi n o materiales no met licos 5 Gire el control de...

Page 12: ...lectrode to the point where the arc makes contact with the work surface Base Metal the material to be welded Butt Joint a joint between two members aligned approximately in the same plane Crater a poo...

Page 13: ...cable 0 6 mm 0 024 pulg 0 8 mm 0 030 pulg 0 9 mm 0 035 pulg Figura 4 Boquilla del soplete Punta de contacto Boquilla Soplete difusor Eje Alambre de soldar Anillo tensor Resorte de Tensi n Ret n Perill...

Page 14: ...de Canadian Standards Association Standards Sales 178 Rexdale Boulevard Rexdale Ontario Canada M9W 1R3 Procesos de corte y soldadura Norma NFPA 51B de National Fire Protection Association Batterymarch...

Page 15: ...10 ropa resistente al fuego guantes de soldadura de cuero y protecci n completa de los pies Nunca mire las operaciones de soldadura por arco sin la protecci n para los ojos que se ha descrito anterior...

Page 16: ...l quipement et ou blessures personnelles graves ou la mort Toute installation entretien r paration et utilisation de cet quipement doit tre effectu par les personnes qualifi es conform ment aux codes...

Page 17: ...s endroits qui contiennent des vapeurs inflammables ou explosifs Prenez pr caution pour assurer que les tincelles volantes et la chaleur ne produisent pas de flammes dans des endroits cach s fentes et...

Page 18: ...Soudage une ou plusieurs couche s troite de m tal plac sur le m tal commun pendant que l lectrode fond La largeur du cordon de soudage est typiquement deux fois le diam tre de l lectrode Angle de Tra...

Page 19: ...V Fil de soudure MIG 0 035 po 0 9 mm 2 lb 0 9 kg Rouleau ER70S6 WE301001AV Fil de soudure MIG 0 035 po 0 9 mm 11 lb 5 kg Rouleau ER70S6 WE302500AV Fil de soudure MIG 0 030 po 0 8 mm 1 lb 0 45 kg Alumi...

Page 20: ...minuer le r glage de chaleur de sortie 1 Diminuer la vitesse de d placement 2 Diminuer la vitesse de fil 3 Diminuer le r glage de chaleur de sortie 1 Diminuer et maintenir une vitesse de d placement c...

Page 21: ...soudeur et couper le fil la longueur appropri e Remettre l appareil en marche au r glage de chaleur voulu 9 Placer le pistolet d alimentation du fil pr s du travail abaisser le casque de soudure en h...

Page 22: ...e de soudure et devrait pousser la flaque travers de l objet de travail Pour de l acier pais la buse devrait tre dirig e dans la flaque de soudure pour augmenter la p n tration de la soudure Ceci est...

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