Camfil CleanSeal Exhaust V3 Installation & Operating Manual Download Page 3

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Camfil EMC

EMC_SPEC040_CLCR.doc

Rev. E

–

2021 10 18

Contents

Updates ....................................................................................................................................... 2

Contents ...................................................................................................................................... 3

Purpose & Scope ......................................................................................................................... 6

Quality Control ............................................................................................................................ 7

Goods Reception ......................................................................................................................... 7

Prior to Installation or Intervention ............................................................................................ 8

Product Presentation .................................................................................................................. 9

7.1

Design Features .......................................................................................................................... 9

7.1.1 CleanSeal CL for Ceiling Installation ........................................................................................... 9

7.1.2 CleanSeal Exhaust CR for Wall Installation ................................................................................. 9

7.2

Corrosion Resistance ................................................................................................................ 10

7.3

Materials & Temperature Limitations ...................................................................................... 11

Installation of Housings ............................................................................................................ 15

8.1

Unboxing & Handling ................................................................................................................ 15

8.2

Recommended Cutout Dimensions .......................................................................................... 16

8.3

Suspension Mounting ............................................................................................................... 17

8.3.1 Standard Suspension ................................................................................................................ 17

8.3.2 Optional Suspension

–

Basic Plenum Hangers ......................................................................... 18

8.3.3 Optional Suspension

–

KNAUF Rapid Push-on Hangers ......................................................... 19

8.4

Compression Mounting ............................................................................................................ 20

8.4.1 Standard Compression.............................................................................................................. 20

8.4.2 Compression Mounting Options ............................................................................................... 21

8.4.3 Compression Mounting with Quick Clamping Kit ..................................................................... 22

8.5

Duct Connection ....................................................................................................................... 23

8.5.1 D-Spigot .................................................................................................................................... 23

8.5.2 N-Spigot .................................................................................................................................... 24

8.5.3 Rectangular Flange ................................................................................................................... 25

8.5.4 Open Plenum Versions ............................................................................................................. 26

8.6

Measurement Port Connection ................................................................................................ 27

Summary of Contents for CleanSeal Exhaust V3

Page 1: ...Camfil EMC EMC_SPEC040_CLCR doc Rev E 2021 10 18 CleanSeal V3 CL CleanSeal Exhaust V3 CR Installation Operating Manual ...

Page 2: ...dates Date Revision Object Author 2021 04 29 D Correct support bracket footprint values 8 4 1 V Parkkoin 2020 09 18 C Update to last MIP updates V Parkkoin 2020 09 14 B Update MIP drive shaft connection 9 5 3 V Parkkoin 2020 07 26 A First issue V Parkkoin ...

Page 3: ...rature Limitations 11 8 Installation of Housings 15 8 1 Unboxing Handling 15 8 2 Recommended Cutout Dimensions 16 8 3 Suspension Mounting 17 8 3 1 Standard Suspension 17 8 3 2 Optional Suspension Basic Plenum Hangers 18 8 3 3 Optional Suspension KNAUF Rapid Push on Hangers 19 8 4 Compression Mounting 20 8 4 1 Standard Compression 20 8 4 2 Compression Mounting Options 21 8 4 3 Compression Mounting ...

Page 4: ...ibility 40 10 1 1 Gel Filter Compatibility 40 10 2 Filter Clamping General Settings 41 10 3 CleanSeal CL for Ceiling Installation 43 10 3 1 Features 43 10 3 2 Front Plate Operation for CleanSeal CL 44 10 3 3 Filter Installation Exchange 45 10 3 4 Local Aerosol Injection with IntegriPod 46 10 3 5 Controlling Multiple Housings with IntegriBox 47 10 3 6 Filter Validation for Supply Air 48 10 3 7 Filt...

Page 5: ...Camfil EMC EMC_SPEC040_CLCR doc Rev E 2021 10 18 11 Maintenance 59 11 1 Spare Parts 61 11 2 Procedures 62 11 2 1 Replacing Measurement Port Tubes 62 11 2 2 Adjusting Door Fit on CleanSeal Exhaust 63 ...

Page 6: ...products and to remind them that each user bears the full responsibility for making its own determination as to the suitability of Camfil materials information products recommendations and advice for its own particular purpose Each user must identify and perform tests and analysis sufficient to assure that its finished parts methods and results will be safe and suitable for use under end use condi...

Page 7: ...l specification to ensure transport protection and delivery in good condition The main box contains the housing and a bag with accessories For housings with MIP Mobile Integrity Probe the control box will be included with the housing As a general rule other add ons and accessories front plates doors dampers adapters etc will be packed separately Packing example 3 CleanSeal housings PLEASE NOTE Eac...

Page 8: ...s on site and wear protective gear clothing gloves eye protection safety footwear mask A work coat or overall and gloves are recommended as a minimum precaution As a general rule Store parts in a dry area protected from weather prior to installation Airflow through installed housings should be shut off before intervention unless specifically required for validation testing ...

Page 9: ... protection against decontamination agents Safe and fast locking unlocking of front plates and doors Installation by suspension only for ceiling installation or compression using removable universal blocks Large choice of standardized sizes materials and inlet options CleanSeal CL for Ceiling Installation Available for PU filters frame heights 66 78 90 110 mm Available for Gel filters frame height...

Page 10: ...2 https en wikipedia org wiki Hydrogen_peroxide Peracetic Acid CH3CO2OH https en wikipedia org wiki Peracetic_acid ActrilTM Cold Sterilant http www medivators com products and services renal systems cold sterilants A comprehensive testing report is available upon request Corrosion resistance to other decontaminants can be determined in our laboratory upon request PLEASE NOTE CleanSeal is designed ...

Page 11: ...TE HOT process air and or environment Under no circumstances should a housing be continuously exposed to temperatures 90 C PLEASE NOTE COLD process air In case of very cold process air there is a risk of passing the dew point of the ambient atmosphere which would lead to potentially heavy condensation with consequences such as water damage accelerated corrosion etc For such applications we recomme...

Page 12: ...4 X5CrNiMo17 12 2 250 Housing Coating Epoxy primer Polyester top coat 90 Support Bracket 1 4301 X5CrNi18 10 250 Support Bracket 1 4404 X5CrNiMo17 12 2 250 Clamping Bracket Plate 1 4301 X5CrNi18 10 250 PU GEL Excenter Clamp Aluminum Al 6063 T6 PA6 GF30 177 100 Hinge Pin POM 70 Tube Cap for tube D8 PBT POM NBR 70 Air Tubing green D8d6 Polyurethane 60 Stickers PET 70 Screws Nuts Fittings a Zn8C b SS ...

Page 13: ...310 X10CrNi18 8 250 Spring Base 1 4404 X5CrNiMo17 12 2 250 Spring 1 4310 X10CrNi18 8 250 Damper Adj Bar 1 4301 X5CrNi18 10 250 Illustration Name Material s Temp Max C Specific Parts CleanSeal Exhaust CR Spring Holding Plate 1 4301 X5CrNi18 10 250 Prefilter Holding Spring 1 4310 X10CrNi18 8 250 Wire Harness D6 4 PA6 6 UL94 V 2 100 Mini Latch SS Spring Box Stainless Steel Plastic 70 Mini Latch Hook ...

Page 14: ... E 2021 10 18 14 63 Install Operating Manual CleanSeal V3 Illustration Name Material s Temp Max C Other Parts Flange Gaskets 1 4301 X5CrNi18 10 90 MIP Sampling Tube Silicone 135 MIP Drive Flexible Shaft Stainless Steel PVC 80 ...

Page 15: ...ft the housing by the dp port tube We recommend keeping spigot and flange protection in place to prevent handling damage Detach and dispose of at the last possible opportunity Install the housing directly or place flat on a protected surface to avoid scratching Check filter height clamp settings at this point and adjust if necessary see also 10 2 PLEASE NOTE The ceiling wall flange is the most fra...

Page 16: ...nal recovery i e more latitude for cutout precision Standard cutouts for CEILING installation CleanSeal CL for WALL installation CleanSeal Exhaust CR PLEASE NOTE For best results cutout precision should be at tolerances 0 2mm See your project drawing for integration dimensions of customized products 3P3 374 374 4P4 526 526 5P5 577 577 6P6 679 679 9P9 987 984 3P6 374 667 9P6 679 972 11P5 577 1165 1...

Page 17: ...outs see 8 2 will allow to insert any standard housing straight no balancing required General purpose stainless steel support brackets are included as accessories with every housing Suitable for threaded rods M8 or other suspenders Dmax 9mm Footprint for suspender positioning for SQUARE housings for RECTANGULAR housings 3P3 391 215 3P6 520 391 4P4 543 367 9P6 825 696 5P5 594 418 11P5 1018 594 6P6 ...

Page 18: ...housings with the corresponding option They are NOT retrofittable Suspension from plenum for minimum ceiling cutout dimensions Standard support brackets are replaced by support angles welded to the plenum Suspension with 4x M8 threaded hangers or other suspenders Dmax 9mm Ø 10mm holes Footprint for suspender positioning for SQUARE housings for RECTANGULAR housings 3P3 303 213 3P6 518 303 4P4 455 3...

Page 19: ...uire customized housings with the corresponding option They are NOT retrofittable Push on solution for fast installation Suspension from plenum for minimum ceiling cutout dimensions Standard support brackets are replaced by KNAUF Rapid Hangers 4x straight rods Ø 4mm no thread Footprint for suspender positioning for SQUARE housings for RECTANGULAR housings 3P3 287 213 3P6 518 287 4P4 439 365 9P6 82...

Page 20: ...teel support brackets are included as accessories with every housing PLEASE NOTE Compression mounting requires Option B Pressure Screw Kit for 1 housing 4x to be ordered separately Ref 1068200 Bracket positioning for panel thickness Orientation min ca 30 mm max 65 mm Orientation min 65 mm max ca 105 mm 120 mm h Bracket s 4x if pressure screw is assembled on the inserted housing with brackets in pl...

Page 21: ...ASE NOTE An optional kit is available for panel thicknesses up to 165 mm to be ordered separately for brackets only Ref 1072224 1 full kit 4 brackets for full kit Ref 1072225 1 full kit 4 brackets Pressure Screw Kit 1068200 PLEASE NOTE For compression mounting on even thicker panels custom brackets can be proposed subject to project specific feasibility study and quotation Please contact your Camf...

Page 22: ...max With custom housing subject to project specific feasibility study and quotation Please contact your Camfil representative PLEASE NOTE A detailed instructional video is available for preparation and installation using the Quick Clamping Kit Please contact your Camfil representative Align mark with housing edge to insert then PULL UP 13 M8 20 Nm Size Weight Wall thickness Item No 18 38 mm 107620...

Page 23: ...CR wall housings It is compatible with plug play catalogue ducting elements with double lip gasket e g LINDAB Safe Click or equivalent to ensure EUROVENT Class D airtightness A male spigot interface for flexible duct hookups may be emulated with a catalogue M M adapter Hookup 160 162 200 202 250 252 315 317 355 357 400 402 500 502 560 562 Ø Nom Duct B mm Duct Tube Ducting Element Appropriate Ducti...

Page 24: ...re an adapter solution is not convenient see 8 5 1 except CL ceiling housing type damper ready It is designed for airtight general purpose hookup to most ducting systems both rigid and flexible Hookup 160 156 200 196 250 246 315 311 355 351 400 396 500 496 560 556 Ø Nom Duct A mm Duct Tube O Ring 3mm or Other Appropriate Gasket Appropriate Ducting Tape not included ...

Page 25: ...ould be sufficient to achieve airtight connection Depending on gasket hardness and the stiffness of the duct flange additional duct clamps may be necessary on the long side PLEASE NOTE Gasket material should be chosen at customer s discretion depending on operating temperature and potential chemical aggression For general purpose in Life Science we recommend Form gasket closed cell EPDM foam type ...

Page 26: ...fic dimensions on any housing PLEASE NOTE For custom versions the hole size and pattern of the flange may vary Consult your project drawing Position gasket duct Fasten with bolts Flange connections are accessible through the front of the housing PLEASE NOTE Gaskets can be proposed Custom dimensions subject to project specific feasibility study and quotation Please contact your Camfil representativ...

Page 27: ...sings Exhaust Air housings To activate the secondary dp ports e g for remote sensor hookup proceed as follows 5 Nm 5 Unscrew and port plugs To seal a port insert port plug screw tight to the mechanical stop at indicated torque The ports are compatible with any fitting of Rp1 8 or G1 8 connection thread Use sealing elements as required for the chosen fitting Rp1 8 Pressure DOWNSTREAM Rp1 8 Pressure...

Page 28: ... C housing Interface parts like the adapter rod and locking screws are included as accessories with the housing Dampers are packed separately from the housing For shut off dampers discard fixing screws For regulation dampers replace with screws springs washers from damper accessory kit and adjust to desired friction strength Adjust dampers from the technical area above by turning the damper handle...

Page 29: ...ket Apply on the flat part of the flange next to the bending radius Caution When using strip gasket material take care to make clean straight cuts and apply without gap to avoid flange leaks Cut out part of the angle or punch a hole to make way for the corner bolts For connection to the housing see 8 5 3 Rect Round Ref Ref x y mm mm GALVANIZED SS 304 200X100 160 1077082 1077091 200x100 200 1077083...

Page 30: ...ity housings be required customized solutions can be proposed Please contact your Camfil representative CleanSeal Integrity CleanSeal Integrity supply air housings include additional features Install housing as convenient see also 8 For best results install the pod insert 2m upstream distances A B from the filter with either rigid or flexible ductworks This configuration will allow for optimum par...

Page 31: ...room pressure integrated in a standard cabinet to be mounted on the wall in the technical area PLEASE NOTE Some particle loss will occur depending on the injection tube length Choose the IntegriBox location carefully to minimize particle loss We recommend a max of 5 housings per box with max tube length of 20m where possible When using IntegriBox the local injection port on the housing if present ...

Page 32: ...roject Drawing for exact dimensions Attach the MIP drive shaft and the Sampling tube to the housing drive port see 9 4 4 Install port fittings and attach pressure tubes to the housing ports see 8 6 Install the housing composed of in the wall and attach the air duct see 8 4 Attach the MIP drive shaft the Sampling tube to the Control Box and the housing see 9 4 4 and connect pressure tubes to the ma...

Page 33: ... careful not to lose washers and nuts that may fall out of the support slots For re installation proceed as follows Insert nuts into slots install probe on the chariot align and tighten 2 screws with washers o The tube connector must be on the side of the housing sampling port fitting o The probe opening must be parallel to the module frame and at a right angle to its support rails Connect the sil...

Page 34: ...e mechanical drive port Std drive port location for the modular MIP module is on TOP For square housings the scan module can be rotated by 90 increments For rectangular housings the scan module can be rotated by 180 increments Module separation and airtight reassembly required DO NOT rotate the entire housing Drive port location for integrated MIP probe in the plenum is on the RIGHT These custom v...

Page 35: ...according to the panel The spacer will receive only compression forces it may be fixed to the wall by double sided tape Other panel thicknesses or customized locking solutions may be possible subject to project specific feasibility study and quotation Please contact your Camfil representative Control box Clamping bar Clamping stops 4 Main rod Positioning nuts 2 Compression nuts 2 Stop rod 2 Stop r...

Page 36: ...cutout Align spacer center approx with center of the cutout Adaptation Steps PLEASE NOTE Read the full instruction prior to installation Determine length for main rod see formula and schematic above Loosen positioning nuts and compression nuts Set main rod to length X and block with positioning nuts Set and block compression nuts to a spring height of approx 10 mm Loosen stop rod nuts Set stop rod...

Page 37: ... Insert the shaft end into the housing interface Note the drive pin is asymmetrical Place shorter side to match the setting screw position in the interface hub Fasten with 2 supplied screws Connecting to the ControlBox Drive Port For best dust and airtightness place fiber washer before inserting the shaft end into the box Fasten with nut 24 M20 2 M3 ...

Page 38: ...of the shaft DO NOT roll it to a coil Turn the center square knob counter clockwise to the stop The main rod is now aligned vertically Continue turning the screw counter clockwise to the desired clamping strength PLEASE NOTE The Control Box will ensure dust tight separation between the room and the technical area In case of airtight installation apply sealant under the flange and around the lockin...

Page 39: ...ew must be free from dirt surface damage or deformation IMPORTANT Use only the Camfil qualified MIP driver to operate the system see also 10 4 7 DO NOT use general purpose electrical screwdrivers Exceeding drive torque will damage the flexishaft and require breaking confinement or access to the technical area for replacement WARNING Danger of injury due to improper commissioning and operation Duri...

Page 40: ...ing to the instructions in 10 2 however this may affect installation integrity If in doubt contact your Camfil representative PLEASE NOTE Clamp settings can be changed so the customer has the option of upgrading to bigger filters for higher airflow or reduced pressure drop at any time see 10 2 Prefilters CleanSeal Exhaust wall CR and ceiling CL housings can accept an additional 48 50 mm G4 G5 filt...

Page 41: ... come out of the box plug and play i e fully configured to specification The scalable filter clamping settings can be changed at any time PLEASE NOTE The retainer height must follow the filter clamp setting ceiling housings only Gasket compression surface S bracket Setting screw Filter clamp rotating Clamping lever 3 M6 A B PU GEL T20 M4 ...

Page 42: ...sed clamping lever remains always parallel to the housing wall Height setting nominal clamp closed add compression less compression min max hPU mm turns mm turns mm mm mm MD 67 5 0 5 0 5 13 10 5 67 78 78 79 5 0 5 0 5 13 10 5 79 90 MX 91 5 0 5 0 5 13 10 5 91 102 MG 111 5 0 5 0 5 13 10 5 111 122 Height setting nominal clamp closed add compression less compression min max hPU mm turns mm turns mm mm ...

Page 43: ...EMC_SPEC040_CLCR doc Rev E 2021 10 18 43 63 Install Operating Manual CleanSeal V3 10 3 CleanSeal CL for Ceiling Installation Features Removable support blocks ...

Page 44: ...cleaning PLEASE NOTE For revalidation of the filter the front plate can stay in place However we recommend taking it out for filter change Removing or installing the front plates requires full 90 opening A minimum intervention space beneath the housing needs to be free from obstructions of any kind Custom solutions are available if this cannot be ensured Please contact your Camfil representative P...

Page 45: ...r clamping system support safe and easy filter change Before inserting the filter make sure all clamping blocks are rotated parallel to the housing wall Insert the filter into the housing and push up until the retainer springs lock with a distinct click The filter is now safely maintained clamps may be operated with both hands free Rotate the clamps out over the filter and close clamping levers Fo...

Page 46: ...e injection port fitting can be difficult for hookup and release of the injection line especially with MX or MG filters This can be addressed with the hookup fitting mounted on a tube and a plastic rod for operating the release button For superior ease of use a hookup tool is available Hookup tool 1072227 Please contact your Camfil representative Using the Hookup Tool The tool cannot be inserted t...

Page 47: ...op reading against the ambient room pressure PLEASE NOTE The box for technical areas features an additional pressure port for remote readout of the downstream room pressure Connect an aerosol generator to the injection port using a D12 tube compatible with quick connect fittings Push the locking ring on the fitting to release PLEASE NOTE Make sure the capacity of your generator is sufficient to co...

Page 48: ...ing the port in the housing switch off the particle counter before disconnecting as the port seals airtight automatically Upstream pressure may be monitored in parallel using the dp port in the housing and or in the IntegriBox Use your sampling device to scan the filter manually referring to applicable standards Filter Validation for Extract Air For exhaust housings please refer to the following c...

Page 49: ...EMC_SPEC040_CLCR doc Rev E 2021 10 18 49 63 Install Operating Manual CleanSeal V3 10 4 CleanSeal Exhaust CR for Wall Installation Features ...

Page 50: ...t for access to the HEPA filter To lock push again on both corners of the housing door The door locks with an audible click for each lock PLEASE NOTE For installation of the door access to filters or any other intervention on the housing a minimum intervention space in front of the housing needs to be free from obstructions of any kind PLEASE NOTE CleanSeal Exhaust wall housings CR can be fitted w...

Page 51: ...tures of the CleanSeal toolless filter clamping system support safe and easy filter change For best scanning results with MIP housings orient filter with media pleats parallel to the probe Before inserting the filter make sure all clamping blocks are rotated parallel to the housing wall Place the filter into the housing on the support rails Rotate the clamps out over the filter and close clamping ...

Page 52: ...r positions to avoid collision Prefilter Installation Exchange Before inserting the filter make sure all spring clamps are mobile in their holders Insert prefilter into the slot and push all the way down The filter is now safely maintained pressed against the door surface by the springs No gasket required for G4 M5 filter grades For filter deinstallation seize the prefilter by its frame and pull u...

Page 53: ...T RP CC034 4 ISO14644 3 for HEPA filter validation purposes A comprehensive testing report on particle distribution performance is available upon request PLEASE NOTE The universal testing shroud module is complemented by a mounting frame for either CR wall or CL ceiling installed housings The actual shrou d module latches on to the frame with toolless clamps Upstream view Downstream view Shroud ga...

Page 54: ...lter during manipulation Before installing the shroud make sure its gaskets are in good condition For wall housings slip shroud onto the 4 locking hooks and close 4 shroud latches For ceiling housings slip shroud onto the 4 locking hooks and and push up until the 2 safety springs close with a distinct click The shroud is now safely maintained latches may be operated with both hands free Close 4 sh...

Page 55: ...ect tubes from testing devices Push the safety spring on the latches and lift the latch to unlock Make sure that the shroud safety springs remain engaged before taking your hands off For ceiling housings grip the shroud by the handles take the weight and compress the safety springs to Disengage the shroud WARNING Danger of injury due to falling objects The shroud module weighs up to 10 kg format d...

Page 56: ... and upstream concentration ports The downstream sampling port and control of the probe are located in the Control Box see 9 4 1 The Control Box door may remain in place to deposit small parts or it may be taken off before operation if necessary IMPORTANT Use only the Camfil qualified MIP driver to operate the system see also 10 4 7 DO NOT use general purpose electrical screwdrivers Exceeding driv...

Page 57: ...ort CAUTION When using a manual crank turn lightly and regularly DO NOT force When using a power tool limit drive torque to 1 Nm to avoid damaging the drive shaft in the end positions A damaged drive shaft may be replaced without compromising the housing or filter installation using the Control Box as an access hatch see 9 4 1 and 9 4 5 PLEASE NOTE The necessary rotational drive port speed R for a...

Page 58: ...m 14 bars 3 a Preset RPM is visualized as 100 x bar count 1 When running actual RPM is highlighted b Numeric value of the preset RPM value 4 Spindle rotation direction as seen from the back operator s view 5 Error code shared position with rotation direction 6 Decrease RPM by 100 adjustable on the run 7 Increase RPM by 100 adjustable on the run 8 Change rotation direction only when stopped 9 Run O...

Page 59: ...ction issue E04 Power supply over current E05 Driver circuit over temperature E06 Motor over temperature E07 Internal error Any error code cause motor to stop operation To reset press Run button 9 or Direction button 8 The Camfil MIP Driver is delivered with its power supply in a transport case MIP Driver Ref 1086894 The case can additionally hold the optional Battery Pack with charger not include...

Page 60: ...h alcohol on a soft lint free cloth Check condition and firm connection of the measurement port PU tubes Aged and or hardened tubes should be replaced by a new tube ca 200mm long When installing a new filter check gasket compression If necessary you may adjust by turning the unlocked green clamp handle see 10 2 On MIP housings check absence of filings etc which would indicate a mechanical issue wi...

Page 61: ...ront Plate Hinge Pin 1084526 Front Plate Locking Spring 1072229 Prefilter Spring 1072234 Mini Latch Hook 1068177 Pressure Screw Kit for Standard Supports Option B 4x 1068200 Compression mounting brackets for ceiling panels 120 165 mm 1072224 Compression mounting kit for ceiling panels 120 165 mm 4x 1072225 Tools Camfil Card 1072238 Damper Adapter Rod 1068197 Plug for Access to Damper Adapter Rod 1...

Page 62: ...edures Replacing Measurement Port Tubes Housing Size L 3P3 450 mm 3P6 490 mm 6P6 490 mm 9P6 540 mm For CleanSeal Supply air or Exhaust air ceiling housings ca 200 mm Push PU tube all the way onto the welded steel tube tube may be fully painted Yes No X For CleanSeal Exhaust air wall housings ...

Page 63: ... alignment Adjust the mini latch in the housing For a safe lock without friction Adjust the hook position in the door Adjusting door alignment Push the mini latch to place the lock in CLOSED position Reset to ex works base setting or adjust using correction values Positioning values are given for lock CLOSED position Adjusting locking Reset to ex works base setting or adjust as needed Adjust for s...

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