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P

age 

3

 - Manual 

FA01795-EN

  - 03/2022 - © C

AME S.p.A. - The contents of this manual may be changed at any time and without notice. - T

ranslation of the o

riginal instructions

GENERAL PRECAUTIONS

 Important safety instructions.

 Please follow all of these instructions. Improper installation may cause serious bodily harm.

 Before continuing, please also read the general precautions for users.

Only use this product for its intended purpose. Any other use is hazardous. • The manufacturer cannot be held liable for 
any damage caused by improper, unreasonable or erroneous use. • This product is defined by the Machinery Directive 
(2006/42/EC) as partly completed machinery. • Partly completed machinery means an assembly which is almost 
machinery but which cannot in itself perform a specific application. • Partly completed machinery is only intended to 
be incorporated into or assembled with other machinery or other partly completed machinery or equipment thereby 
forming machinery to which the Machinery Directive (2006/42/EC) applies. • The final installation must comply with 
the Machinery Directive (2006/42/EC) and the European reference standards in force. • The manufacturer declines any 
liability for using non-original products, which would also void the warranty. • All operations indicated in this manual must 
be carried out exclusively by skilled and qualified personnel and in full compliance with the regulations in force. • The 
device must be installed, wired, connected and tested according to good professional practice, in compliance with the 
standards and laws in force. • Make sure the mains power supply is disconnected during all installation procedures. • 
Check that the temperature ranges given are suitable for the installation site. • Do not install on slopes i.e. any surfaces 
that are not perfectly level. • Do not install the operator on surfaces that could yield and bend. If necessary, add suitable 
reinforcements to the anchoring points. • Make sure that no direct jets of water can wet the product at the installation 
site (sprinklers, water cleaners, etc.). • Make sure you have set up a suitable dual-pole cut-off device along the power 
supply that is compliant with the installation rules. It should completely cut off the power supply according to category III 
surcharge conditions. • Demarcate the entire site properly to prevent unauthorised personnel from entering, especially 
minors. • In case of manual handling, have one person for every 20 kg that needs hoisting; for non-manual handling, 
use proper hoisting equipment in safe conditions. • Use suitable protection to prevent any mechanical hazards due to 
persons loitering within the operating range of the operator. • The electrical cables must pass through special pipes, ducts 
and cable glands in order to guarantee adequate protection against mechanical damage. • The electrical cables must 
not touch any parts that may overheat during use (such as the motor and transformer). • Before installation, check that 
the guided part is in good mechanical condition, and that it opens and closes correctly. • The product cannot be used 
to automate any guided part that includes a pedestrian gate, unless it can only be enabled when the pedestrian gate is 
secured. • Make sure that nobody can become trapped between the guided and fixed parts, when the guided part is set 
in motion. • Use additional protection to prevent your fingers from being crushed between the pinion and rack. • All fixed 
controls must be clearly visible after installation, in a position that allows the guided part to be directly visible, but far away 
from moving parts. In the case of a hold-to-run control, this must be installed at a minimum height of 1.5 m from the 
ground and must not be accessible to the public. • Where operated with a hold-to-run control, install a STOP button to 
disconnect the main power supply to the operator, to block movement of the guided part. • If not already present, apply 
a permanent tag that describes how to use the manual release mechanism close to it. • Make sure that the operator 
has been properly adjusted and that the safety and protection devices and the manual release are working properly. • 
Before handing over to the final user, check that the system complies with the harmonised standards and the essential 
requirements of the Machinery Directive (2006/42/EC). • Any residual risks must be indicated clearly with proper signage 
affixed in visible areas, and explained to end users. • Put the machine’s ID plate in a visible place when the installation 
is complete. • If the power supply cable is damaged, it must be immediately replaced by the manufacturer or by an 
authorised technical assistance centre, or in any case, by qualified staff, to prevent any risk. • Keep this manual inside the 
technical folder along with the manuals of all the other devices used for your automation system. • Make sure to hand over 
to the end user all the operating manuals of the products that make up the final machinery. • The product, in its original 
packaging supplied by the manufacturer, must only be transported in a closed environment (railway carriage, containers, 
closed vehicles). • If the product malfunctions, stop using it and contact customer services at serviceinternational@came.
com or via the telephone number on the website.

 The manufacture date is provided in the production batch printed on the product label. If necessary, contact us at 

https://www.came.com/global/en/contact-us.

 The general conditions of sale are given in the official CAME price lists.

Summary of Contents for BXV04AGE

Page 1: ...Sliding gate operators BXV04AGE BXV06AGE BXV10AGE INSTALLATION MANUAL FA01795 EN EN English...

Page 2: ...Page 2 Manual FA01795 EN 03 2022 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions...

Page 3: ...e of the operator The electrical cables must pass through special pipes ducts and cable glands in order to guarantee adequate protection against mechanical damage The electrical cables must not touch...

Page 4: ...imply follow these brief disposal guidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dism...

Page 5: ...weighing up to 400 kg that are up to 14 m long RAL7024 grey cover 801MS 0580 BXV06AGE Operator with 24 V motor featuring a control board with graphic display Adaptive Speed Torque Technology CXN BUS...

Page 6: ...holder support 4 Fastening screw cover 5 Gearmotor 6 Anchoring plate 7 Mechanical limit switch 8 Transformer 9 Mechanical limit switch tabs 10 Housing for SMA sensors 11 Housing for two emergency bat...

Page 7: ...al board for B1 B2 output 5 Connector for the RIOCN8WS module 6 Terminal board for BUS accessories 7 Connector for the CLOCK card 8 Memory Roll card connector 9 Terminal board for connecting the limit...

Page 8: ...20 55 20 55 20 55 Storage temperature C 20 70 20 70 20 70 Thrust N 350 600 1000 Maximum operating speed m min 12 12 11 Cycles hour CONTINUOUS OPERATION CONTINUOUS OPERATION CONTINUOUS OPERATION Sound...

Page 9: ...iant with 60227 IEC 53 IEC For power supplies up to 48 V you can use FROR 20 22 II cables compliant with EN 50267 2 1 CEI To connect the antenna use RG58 cable up to 5 m For paired connection and CRP...

Page 10: ...minary operations Dig a hole for the foundation frame Set up the corrugated tubes needed for the wiring coming out of the junction pit Use 40 mm corrugated tubes to connect the gearmotor to the access...

Page 11: ...plate in the iron cage The tubes must pass through the existing holes UNI 5734 12 UNI 5588 M12 Position the anchoring plate taking note of the measurements shown in the drawing If the gate does not h...

Page 12: ...ntil they protrude by about 600 mm Setting up the operator Remove the operator cover Place the operator on top of the anchoring plate The electrical cables must pass under the operator foundation fram...

Page 13: ...3 Weld or fasten the rack to the gate along its entire length To assemble the rack modules use an extra piece and rest it under the join then fasten it in place using two clamps Adjusting the pinion...

Page 14: ...n place Only fasten the operator after adjusting the pinion rack coupling Fasten the operator to the anchoring plate using stoppers and nuts Determining the travel end points with mechanical limit swi...

Page 15: ...ual may be changed at any time and without notice Translation of the original instructions 4 Close the gate 5 Insert the closing limit switch tab in the rack The spring must trigger the microswitch 6...

Page 16: ...these must be intended exclusively for the power supply cable Thread the cables through the holes in the control board holder A The cables need to sit perfectly flush to the side of the operator as sh...

Page 17: ...s you to connect up all compatible CAME devices Connection to the BUS can be in a chain star or mixed formation Once the system has been wired and after having set the address on each device the funct...

Page 18: ...ivated during programming 2 Control device NO contact OPEN ONLY function When the HOLD TO RUN function is active the control device must be connected during OPENING 3 Control device NO contact PARTIAL...

Page 19: ...Safety devices During programming configure the type of action that must be performed by the device connected to the input Connect the safety devices to the CX and or CY and or CZ and or CK inputs If...

Page 20: ...e Safety devices test function 10 2 TX C NC TX 2 RX TX 10 TS 2 CX CY CZ CK 3P 4 7 3P 4 7 10 2 TX C NC TX 2 RX TX 10 TS 2 CX CY CZ CK 3P 4 7 3P 4 7 DXR DLX photocells Standard connection DXR DLX photoc...

Page 21: ...uctions detected When the maximum number of detected obstructions has been reached the operator stops and an error message shows on the display There is at least one programmed timer A programmed time...

Page 22: ...ctions Level 1 Level 2 Level 3 Level 4 Configuration Motor settings Opening direction Encoder Motor test Travel calibration Motor type Gate travel settings Opening speed Closing speed Opening slowdown...

Page 23: ...Functions Hold to run B1 B2 output Removing obstacles Times Automatic close Automatic partial close Manage lights Passage open warning light Light E1 Courtesy time Pre flashing time BUS flashing beaco...

Page 24: ...device status Manoeuvre counter Maintenance conf Maintenance reset Errors list Timer management Show clock Set the clock Automatic DST Time format Create new timer Open Start time End time Days of the...

Page 25: ...tton moves the gate to the right The button moves the gate to the left Travel calibration Start the travel self learning Configuration Motor settings Travel calibration Motor type Set the type of gear...

Page 26: ...omised The personalised values to be used are expressed as a percentage from 10 minimum thrust and high obstruction sensitivity to 100 maximum thrust and low obstruction sensitivity Slowdown AST contr...

Page 27: ...test Activate deactivate test mode for impact tests With the function on the operator does not signal errors connected to obstacle detection after more than one consecutive impact Pre set the travel...

Page 28: ...tive edges with 8K2 resistor Safety devices test Check that the photocells connected to the selected inputs are operating correctly after each opening and closing command Run the test by connecting th...

Page 29: ...ocell BUS 8 Deactivated Default C1 Reopen while closing photocells C2 Reclose while opening photocells C3 Partial stop Only with Automatic close activated C4 Obstacle standby photocells C13 Reopen whi...

Page 30: ...very half second when the gate is opening and stays on when the gate is open The light flashes every second when the gate is closing and remains off when the gate is closed Light E1 Choose the operati...

Page 31: ...here is a BUS flashing beacon connected Configuration Manage lights BUS flashing beacon Closing colour White Default Yellow Orange Red Purple Blue Light blue Green Pre flashing colour BUS flashing bea...

Page 32: ...y the board inserted in connector RSE1 If an RSE card configured for paired connections is plugged into the RSE_1 connector use the RSE_2 connector for remote connection CRP In this case a CAME KEY ca...

Page 33: ...ard New user Register up to a maximum of 1000 users and assign a function to each one The operation can be carried out by using a transmitter or a BUS selector device e g a keypad or transponder reade...

Page 34: ...ivating acquisition from a rolling code transmitter that has already been saved The saving and acquisition procedures are explained in the transmitter manual Manage users Rolling self learning Deactiv...

Page 35: ...er of manoeuvres is the number shown multiplied by 100 Information Manoeuvre counter Total manoeuvres Manoeuvres performed since the operator was installed Partial manoeuvres Manoeuvres carried out af...

Page 36: ...Sunday in October change to standard time Time format Choose the clock display format Timer management Time format 24 hour 12 hour Create new timer Time one or more types of activation chosen from th...

Page 37: ...on only shows if a password has NOT been enabled Password Enable password Use the arrows and the Enter button to dial the desired code Enter the password again using the arrows and the Enter button to...

Page 38: ...bration operations are deleted When using a CAME KEY device always update the board rmware to the latest version Import export data Save user data and system configuration data on a MEMORY ROLL card T...

Page 39: ...he contents of this manual may be changed at any time and without notice Translation of the original instructions FINAL OPERATIONS Before closing up the casing check that the cable inlets are sealed t...

Page 40: ...MASTER For information on connecting the electrics for the devices and accessories please see the ELECTRICAL CONNECTIONS section UTP CAT 5 max 1000 m RSE A B GND A B GND RSE A B GND A B GND Programmin...

Page 41: ...Operating time error E9 Obstacle detected during closing E10 Obstacle detected during opening E11 The maximum number of obstacles detected consecutively has been exceeded E13 Limit switch input error...

Page 42: ...Page 42 Manual FA01795 EN 03 2022 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions...

Page 43: ...Page 43 Manual FA01795 EN 03 2022 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions...

Page 44: ...ual may be changed at any time and without notice Translation of the original instructions AFFIX THE PRODUCT LABEL FROM THE BOX HERE CAME S p A Via Martiri della Libert 15 31030 Dosson di Casier Trevi...

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