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P

age

13

- Manual

FA01509-EN

- 05/2021 - © C

AME S.p.A. - The contents of this manual may be changed at any time and without notice. - T

ranslation of the o

riginal instructions

Fastening the operator in place

Only fasten the operator after adjusting the pinion-rack coupling.

Fasten the operator to the anchoring plate using stoppers and nuts.

Determining the travel end points with mechanical limit switches

1

Open the gate.

2

Insert the opening limit-switch tab in the rack.

The spring must trigger the microswitch.

3

Fasten the opening limit-switch tab using the grub screws supplied.

1

2

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Summary of Contents for BXL04AGE

Page 1: ...Sliding gate operators BXL04AGE INSTALLATION MANUAL FA01509 EN EN English ...

Page 2: ...Page 2 Manual FA01509 EN 05 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions 1 2 3 4 3 2 1 ...

Page 3: ...e the entire site properly to prevent unauthorised personnel from entering especially minors In case of manual handling have one person for every 20 kg that needs hoisting for non manual handling use proper hoisting equipment in safe conditions Use suitable protection to prevent any mechanical hazards due to persons loitering within the operating range of the operator The electrical cables must pa...

Page 4: ...Simply follow these brief disposal guidelines DISPOSING OF THE PACKAGING The packaging materials cardboard plastic etc can be disposed of easily as solid urban waste separated for recycling Before dismantling and disposing of the product please always check the local laws in force DISPOSE OF THE PRODUCT RESPONSIBLY DISPOSING OF THE PRODUCT Our products are made of various materials Most of these m...

Page 5: ...t in radio decoder movement and obstruction detecting device for gates weighing up to 400 kg that are up to 10 m long Intended use Sliding gate solution for residential buildings and apartment blocks Any installation and or use other than that specified in this manual is forbidden Description of parts Operator 1 Cover 2 Board holder support 3 Gearmotor 4 Anchoring plate 5 Screws UNI5739 12X60 6 Wa...

Page 6: ...ecting the encoder 3 Terminal board for connecting the limit switches 4 Terminal board for connecting control and safety devices 5 Terminal board for connecting the antenna 6 Connector for plug in radio frequency card AF 7 Memory Roll card connector 8 Connector for the R700 or R800 decoding card 9 Connector for the RIOCN8WS module 10 Display 11 Programming buttons 12 Terminal board for connecting ...

Page 7: ...MODELS BXL04AGE Pinion module 4 Maximum gate leaf length m 10 Maximum gate leaf weight kg 400 Fuse table MODELS BXL04AGE Line fuse 1 6 A F Accessory fuse 2 A F Technical data MODELS BXL04AGE Power supply V 50 60 Hz 230 AC Motor power supply V 24 DC Standby consumption W 5 5 Power W 170 Current draw mA 7 MAX Colour RAL 7040 Operating temperature C 20 55 Thrust N 350 Duty cycle 50 Protection rating ...

Page 8: ...nd cable length When operating at 230 V and outdoors use H05RN F cables compliant with 60245 IEC 57 IEC when operating indoors use H05VV F cables compliant with 60227 IEC 53 IEC For power supplies up to 48 V you can use FROR 20 22 II cables compliant with EN 50267 2 1 CEI To connect the antenna use RG58 cable up to 5 m If the cable lengths differ from those specified in the table define the cable ...

Page 9: ...or fitted on the left Preliminary operations Dig a hole for the foundation frame Set up the corrugated tubes needed for the wiring coming out of the junction pit Use Ø 40 mm corrugated tubes to connect the gearmotor to the accessories The number of tubes depends on the type of system and the accessories that are going to be fitted 3 0 0 450 40 0 Laying the anchoring plate Set up a foundation frame...

Page 10: ...plate in the iron cage The tubes must pass through the existing holes 2 UNI 5734 Ø 12 UNI 5588 M12 Position the anchoring plate taking note of the measurements shown in the drawing If the gate does not have a rack proceed with the installation See the section FASTENING THE RACK Cast cement into the foundation frame The plate must be perfectly level and the screw threads completely above surface Wa...

Page 11: ...til they protrude by about 600 mm Setting up the operator Remove the operator cover Place the operator on top of the anchoring plate The electrical cables must pass under the operator foundation frame 2 1 Male a hole in the cable gland Thread the cables through the cable gland Lift the operator by 5 10 mm from the plate by adjusting the threaded feet to allow for any adjustments that may need to b...

Page 12: ... 3 Weld or fasten the rack to the gate along its entire length To assemble the rack modules use an extra piece and rest it under the joint then fasten it in place using two clamps Adjusting the pinion rack coupling Open and close the gate manually Adjust the pinion rack coupling distance using the threaded feet vertical adjustment and the holes horizontal adjustment The weight of the gate must not...

Page 13: ...in place Only fasten the operator after adjusting the pinion rack coupling Fasten the operator to the anchoring plate using stoppers and nuts Determining the travel end points with mechanical limit switches 1 Open the gate 2 Insert the opening limit switch tab in the rack The spring must trigger the microswitch 3 Fasten the opening limit switch tab using the grub screws supplied 1 2 ...

Page 14: ...ual may be changed at any time and without notice Translation of the original instructions 4 Close the gate 5 Insert the closing limit switch tab in the rack The spring must trigger the microswitch 6 Fasten the closing limit switch tab using the grub screws supplied 1 2 ...

Page 15: ...ructions ELECTRICAL CONNECTIONS Passing the electrical cables Connect all wires and cables in compliance with the law The electrical cables must not touch any parts that may overheat during use such as the motor and transformer Use cable glands to connect the devices to the control panel One of these must be used exclusively for the power supply cable ...

Page 16: ...F Line fuse L Phase N Neutral Earth E Ferrite Apply the ferrite supplied to the power supply cable Ferrite type p n ECQK922091 The cable must pass through the ferrite twice 2 turns F E 230 V AC Power supply output for accessories The output normally delivers 24 V AC The sum of the power draw for the connected accessories must not exceed 40 W 10 11 E 5 24 0 E 5 24 0 Maximum capacity of contacts Dev...

Page 17: ... and without notice Translation of the original instructions Signalling devices 1 Additional light It increases the light in the manoeuvring area 2 Flashing beacon It flashes when the operator opens and closes 3 Operator status warning light It notifies the user of the operator status 1 2 3 10 11 E 5 ...

Page 18: ...step by step OPEN STOP CLOSE STOP sequential OPEN ONLY or CLOSE ONLY function When the HOLD TO RUN function is active the control device must be connected during CLOSING 5 Card reader 6 Transponder selector switch 7 Keypad selector A B GND A B S1GND 1 2 3P 7 A B GN B D 2 3 4 7 6 5 1 Safety devices Connect the safety devices to the CX CY and or CZ inputs NC contacts During programming configure the...

Page 19: ...tructions DIR DELTA S photocells Standard connection DIR DELTA S photocells Connection with safety test See function F5 Safety devices test FA FC 10 TS 2 CX CY 3P 2 7 3P 2 7 FA F F FC 10 2 TX C NC TX 2 RX TX FA FC 10 TS 2 CX CY 3P 7 3P 7 FA F F FC 10 2 TX C NC TX 2 RX TX DFWN sensitive edge FA FC 10 TS 2 CX CY 1 3P 2 7 1 3P 2 7 FA F F FC C NO NC DFWN ...

Page 20: ...n made proceed with commissioning Only skilled and qualified staff may perform this operation Make sure that there are no obstacles in the way Power up the device and begin programming Start programming with the functions indicated below F54 Opening direction Set the gate opening direction F1 Total stop Stop the gate and exclude automatic closing Use a control device to resume movement A3 Travel c...

Page 21: ...ndby photocells C7 Do not use C8 Do not use Safety devices test Check that the photocells connected to the inputs are operating correctly after each opening and closing command F5 Safety devices test 0 Deactivated Default 1 CX 2 CY 4 CX CY Hold to run With the function active the operator stops moving opening or closing when the control device is released When the function is active it excludes al...

Page 22: ...te is closing and remains off when the gate is closed Encoder Manage operator slowdowns obstacle detection and sensitivity F11 Encoder OFF ON Default Soft start Set a slowdown of a few seconds after each opening and closing command F12 Soft start OFF Default ON Sensor type Set the type of control device F14 Sensor type 0 Transponder selector switch 1 Keypad selector default Additional light Choose...

Page 23: ...centage of maximum speed F28 Gate travel speed 50 to 100 Default 100 Slowdown speed Opening and closing slowdown speed This function appears only if the Encoder function is active F30 Slowdown speed 10 to 50 Default 50 Travel sensitivity Adjust the obstruction detection sensitivity during boom travel F34 Travel sensitivity 10 to 100 Default 100 Slowdown sensitivity Adjust the obstruction detection...

Page 24: ...when a memory roll card is inserted into the control board F51 Read data 0 Deactivated Default 1 Activated Opening direction Set the gate opening direction F54 Opening direction 0 To the left default 1 To the right RIO ED T1 Associate one of the available functions with a wireless safety device F65 RIO ED T1 OFF Default P0 It stops the gate and excludes automatic closing Use a control device to re...

Page 25: ...com portal by typing in L20180423 U1 New user 1 Step by step 2 Sequential 3 Open 4 Partial opening Choose the function to be assigned to the user Press ENTER to confirm Send the code from the control device Repeat the procedure to add other users Remove user Remove one of the registered users U2 Remove user OFF ON Use the arrows to choose the number associated with the user you want to remove No 1...

Page 26: ...he travel self learning This function appears only if the Encoder function is active A3 Travel calibration OFF Default ON Parameter reset Restore factory settings except for the functions Radio decoding Motor type and the settings related to travel calibration A4 Parameter reset OFF Default ON Manoeuvre counter View the number of operator manoeuvres A5 Manoeuvre counter 001 100 manoeuvres 010 1000...

Page 27: ...d removing the MEMORY ROLL card DISCONNECT THE MAINS POWER SUPPLY TO THE LINE 1 Insert the MEMORY ROLL card into the corresponding connector on the control board 2 Press the Enter button to access programming 3 Use the arrows to choose the desired function The functions are displayed only when a MEMORY ROLL card is inserted Save data Save user data timings and configurations to the memory device m...

Page 28: ...es detected consecutively has been exceeded E13 The limit switches are both open E15 Incompatible transmitter error E17 No communication from the RIO system E18 RIO system not configured C0 Open contact Wire contact 1 2 NC is open C1 C2 C3 C4 Open contact The photocell wire contact NC is open C7 C8 Open contact The sensitive edge wire contact NC is open P0 Open contact The wireless radio contact 1...

Page 29: ...e contents of this manual may be changed at any time and without notice Translation of the original instructions FINAL OPERATIONS Before closing up the casing check that the cable inlets are sealed to stop insects getting in and to prevent damp 2 1 ...

Page 30: ...the power supply When the power supply is reconnected check the system is working correctly For information on correct installation and adjustments please see the product installation manual For information on choosing products and accessories please see our product catalogue Every 10 000 cycles and in any case every 6 months of operation you must perform the maintenance work indicated below Perfo...

Page 31: ...Page 31 Manual FA01509 EN 05 2021 CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions ...

Page 32: ...CAME S p A The contents of this manual may be changed at any time and without notice Translation of the original instructions CAME S p A Via Martiri della Libertà 15 31030 Dosson di Casier Treviso Italy Tel 39 0422 4940 Fax 39 0422 4941 ...

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