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 19

GB

 

Faults 

Probable causes 

Remedies

1.  Motor fails to start.

2.  Fuses blow

 

when motor 

starts.

3.  Overload relay trips a 

few seconds

 after motor 

has started to operate.

4.  Overload relay trips after 

motor has operated for a 

few minutes.

5.  The differential

 relay 

trips.

1.1.  Selector switch is in OFF position

1.2.  Motor is not powered.

1.3.  The automatic monitoring device (level switch, 

etc.) fails to enable startup.

2.1.  Inadequately sized fuses.

2.2.   Rotor blocked

2.3.  Supply cable or connection damaged (short-

circuited).

3.1.  Rated voltage is not reaching all the motor 

phases.

3.2.  Power consumption unbalanced with higher-

than-rated current on at least one phase

3.3.  Abnormal power consumption.

3.4.  Wrong relay setting.

3.5.   The rotor of the unit is blocked.

3.6.   Supply voltage fails to match that of motor.

4.1.  Wrong relay setting.

4.2.  Power mains voltage too low.

4.3.  Power consumption unbalanced, with higher-

than-rated current on the phases.

4.4.  Electric pump fails to turn freely owing to friction 

in certain points.

4.5. Electric pump fails to turn freely owing to a high 

concentration of sand.

4.6.  Unit silted up.

4.7.  High temperature in electric panel.

5.1  Insufficient electrical insulation.

1.1.  Select the ON position.

1.2.  Check whether fuses have blown or if circuit 

protection relay has tripped.

 

Make sure that terminals are screwed tightly.

Check that unit is being energized.

1.3.  Wait until operating conditions have been 

restored or check efficiency of automatic 

devices.

2.1.  Replace with fuses suited to power 

consumption of motor.

2.2  Send motor to an authorized assistance center.

2.3.  Replace cable or remake connection.

3.1.  Make sure that electrical equipment is 

undamaged.

 

Check that terminal box has been tightened 

properly.

 

Check power supply voltage.

3.2.  Check phase imbalance as described in 

section 5.5 ‘Electrical connections and relative 

information’.

 

Send motor to an authorized assistance center 

if necessary.

3.3.  Make sure that star or delta connections are 

correct.

3.4.  Make sure that ampere rating is correct.

3.5.  Send unit to an authorized assistance center.

3.6.  Replace motor, or change power supply.

4.1.  See 3.4.

4.2.  Contact Public Utility Company.

4.3.  See 3.2.

4.4.  Send unit to an authorized assistance center.

4.5.  Reduce flow rate as required with the

 slide 

valve.

4.6.  Deepen the well or raise the unit.

4.7.  Make sure that relay is ambient temperature 

compensated.Protect electric control panel from 

sun and heat.

5.1  Using an ohmmeter, check that insulation 

resistance is within limits indicated in section 

'Electrial connections and relative information'. 

Send motor to an authorized assistance center 

if necessary.

9  

CAUSES OF FAULTY OPERATION

8  

WARRANTY

The general terms of sale of all products manufactured by Calpeda S.p.A. also apply to this motor.

Remember that one of the essential warranty conditions is compliance with all the individual regulations given in the attached documentation as well

as with the best hydraulic, mechanical and electrotechnical regulations, which are of fundamental importance if the electric pump unit is to function 

in a regular way.

Faults caused by wear and/or corrosion are not covered by the warranty.

For the warranty to be recognized it is also necessary to have the motor examined beforehand by our technicians or by the technicians from one of 

our authorized assistance centers.

Failure to comply with the instructions in the literature supplied with the motor will void all forms of warranty and liability.

Summary of Contents for CS-R Series

Page 1: ...STRUCCIONES DE SERVICIO BETRIEBS UND WARTUNGSANLEITUNG MANUAL DE USO E MANUTEN O I GB F E D P GR 996584 03 2023 Codice n Code N Code n N de c digo Codenummer C digo n Edizione Edition Edition Edici n...

Page 2: ...stio ne sicura ed affidabile del motore per tutto l arco della sua vita devono essere rispettate tutte le indicazioni fornite nella documentazione 1 INFORMAZIONI GENERALI 1 1 Esemplificazione simbolog...

Page 3: ...i operazione sul prodotto accertarsi che le parti elettriche dell impianto su cui si va ad operare non siano collegate alla rete di alimentazione La movimentazione l installazione la conduzione la man...

Page 4: ...4 Immagazzinaggio e movimentazione per una installazione in booster In caso di installazione inclinata contattare direttamente la Calpeda Spa Verificare inoltre la conformit del prodotto alle eventua...

Page 5: ...ervando scrupolosamente tutte le regole nazionali di installazione in Italia norma CEI 64 8 e seguendo gli schemi elettrici riportati nel manuale e quelli allegati ai quadri di comando Tutti i condutt...

Page 6: ...assistenza agli Uffici Tecnici Calpeda L installazione di una apparecchiatura elettrica di buona qualit sinonimo di sicurezza di funzionamento Tutte le apparecchiature di avviamento devono essere sem...

Page 7: ...60 V Per tensione di esercizio a 400 V con motore 400 700 V Per tensione di esercizio a 415 V con motore 415 720 V COLLEGAMENTO PER AVVIAMENTO DIRETTO A Per tensione di esercizio a 220 V con motore 22...

Page 8: ...corrente di avviamento In corrente nominale N B la tensione minima riportata in tabella fa riferimento ad una caduta di tensione non superiore al 3 Prescrizioni generali per l uso di INVERTER durante...

Page 9: ...raffreddamento non garantito velocit dell acqua all esterno del motore inferiore a quella prevista e indicata nella tabella disponibile nella sezione del manuale Dati tecnici dimensioni e pesi In ques...

Page 10: ...la giunzione 3 1 Controllare l integrit dell apparecchiatura elettrica Controllare il serraggio della morsettiera Controllare la tensione di alimentazione 3 2 Controllare lo squilibrio sulle fasi sec...

Page 11: ...or rectly install operate service and dispose of the motor Nevertheless all the instructions in the documentation must be complied with if the motor is to operate safely and reliably throughout its li...

Page 12: ...with the product in any way make sure that the electrical parts of the installation in which the work is to be carried out have been disconnected from the electricity source The motor must be handled...

Page 13: ...chnical documentation storage at very low temperatures consult chapter 4 Handling and storage installation in boosters In case of tilted installation contact directly Calpeda Spa Also make sure that t...

Page 14: ...n in the circuit diagrams in the manual and attached to the control panels All the yellow green earth conductors must be connected to the earthing circuit of the installation before the other conducto...

Page 15: ...elation to its length the power consumption of the unit and the air temperature consult the technical annex of Calpeda s Submersible Electric Pumps catalogue for details about how to size the cable co...

Page 16: ...0 V motor For 400 V operating voltage with 400 700 V motor For 415 V operating voltage with 415 720 V motor CONNECTION FOR For 220 V operating voltage with 220 380 V motor For 230 V operating voltage...

Page 17: ...osses due to a less than optimum waveform Contact the technical offices for specific details max acceleration ramp time see table max deceleration time equal to twice the maximum acceleration time Max...

Page 18: ...he correct cooling is not guaranteed water speed outside the motor lower than the required one indicated in the table available in the Technical data size and weights section of the manual In these ca...

Page 19: ...e that electrical equipment is undamaged Check that terminal box has been tightened properly Check power supply voltage 3 2 Check phase imbalance as described in section 5 5 Electrical connections and...

Page 20: ...mmandations principales pour effectuer correctement l installation le fonctionnement le stockage et le d montage du produit Pour une gestion s re et fiable du moteur durant toute sa dur e de vie les i...

Page 21: ...mais faire fonctionner le moteur non immerg 2 S CURIT Avant d effectuer toute op ration sur le produit s assurer que les parties lectriques de l installation ne sont pas branch es au r seau La manuten...

Page 22: ...p cifique pour un entreposage de tr s basses temp ratures consulter le chapitre 4 Entreposage et transport pour une installation en booster En cas d installation inclin e contacter directement Calpeda...

Page 23: ...nt toutes les normes locales d installation en Italie norme CEI 64 8 et conform ment aux sch mas lectriques report s dans le manuel et ceux annex s aux tableaux de commande Tous les conducteurs de ter...

Page 24: ...apportant ne sont pas bien connus L installation d un mat riel lectrique de bonne qualit est synonyme de s curit de fonctionnement Tous les appareillages de mise en marche doivent toujours tre dot s d...

Page 25: ...ec moteur 380 660 V Pour tension de service 400 V avec moteur 400 700 V Pour tension de service 415 V avec moteur 415 720 V RACCORDEMENT POUR D MARRAGE DIRECT A Pour tension de service 220 V avec mote...

Page 26: ...tes cause de la forme d onde non optimale contacter les services techniques pour des indications sp cifiques temps de rampe d acc l ration max voir le tableau temps de d c l ration max quivalent au do...

Page 27: ...d un r glage correct du seuil d arr t ne prot ge pas le moteur des surchauffes localis es dangereuses lorsque le refroidissement correct n est pas garanti vitesse de l eau l ext rieur du moteur inf ri...

Page 28: ...r 2 3 Remplacer le c ble ou refaire la jonction 3 1 Contr ler le bon tat de l appareillage lectrique Contr ler le serrage du bornier Contr ler la tension d alimentation 3 2 Contr ler le d s quilibre s...

Page 29: ...instalaci n el funcionamiento la conservaci n y el desguace correctos del motor mismo De todos modos para una gesti n segura y fiable del motor por toda su vida til se deber n respetar todas las indi...

Page 30: ...EGURIDAD Antes de efectuar cualquier tarea con el motor cerciorarse que las piezas el ctricas de la instalaci n con la que se trabajar no est n conectadas a la red de alimentaci n La manipulaci n inst...

Page 31: ...a espec fica un almacenaje a temperaturas muy bajas consultar el cap tulo 4 Almacenaje y manipulaci n para una instalaci n en boosters En caso de instalaci n inclinada comunicarse con Calpeda Spa Veri...

Page 32: ...CEI 64 8 y siguiendo los esquemas el ctricos expuestos en el manual y los que acompa an los cuadros de mando Todos los conductores de tierra existentes se deber n conectar con el circuito de puesta a...

Page 33: ...en modo tal que no cause una ca da de tensi n superior al 2 5 3 de la tensi n nominal para un dimensionamiento correcto consultar el ap ndice t cnico del cat logo Electrobombas sumergidas Calpeda La...

Page 34: ...motor 380 660 V Para tensi n de servicio a 400 V con motor 400 700 V Para tensi n de servicio a 415 V con motor 415 720 V CONEXI N PARA ARRANQUE DIRECTO A Y Para tensi n de servicio a 380 V con motor...

Page 35: ...ptimal ponerse en contacto con las oficinas t cnicas para recibir indicaciones espec ficas tiempo de rampa de aceleraci n m x v ase tabla tiempo de desaceleraci n m x equivalente al doble del tiempo m...

Page 36: ...nfriamiento correcto velocidad del agua fuera del motor inferior a la prevista e indicada en la tabla disponible en la secci n del manual Datos t cnicos dimensiones y pesos En estos casos es necesario...

Page 37: ...hacer la uni n 3 1 Controlar la integridad del equipo el ctrico Controlar el ajuste de la caja de conexiones Controlar la tensi n de alimentaci n 3 2 Controlar el desequilibrio en las fases seg n el p...

Page 38: ...ung von Installation Betrieb Instandhaltung Au erbetriebnahme des Motors selbst Das bedeutet aber nicht dass f r eine sichere und zuverl ssige Betreibung des Motors w hrend seiner ganzen Nutzungsdauer...

Page 39: ...sser befindet 2 SICHERHEIT Bevor man irgendeinen Vorgang auf dem Produkt ausf hrt sicherstellen dass die elektrischen Teile der Anlage auf der man arbeitet nicht an das Stromnetz angeschlossen sind Da...

Page 40: ...das Kapitel 4 Lagerhaltung und Handling f r eine Installation im Booster Im Fall von geneigter Installation wenden Sie sich bitte direkt an Calpeda Spa Au erdem die Konformit t des Produkts mit den et...

Page 41: ...sse m ssen durch qualifiziertes Personal ausgef hrt werden das alle nationalen Installationsbestimmungen in Italien die Norm CEI 64 8 und die im Handbuch zu findenden und dem Schaltschrank beiliegende...

Page 42: ...h an die technischen B ros von Calpeda wenn die entsprechenden Problemstellungen nicht bekannt sind Die Installation einer elektrischen Ausr stung guter Qualit t ist gleichbedeutend mit Betriebssicher...

Page 43: ...n 380 660 V F r 400 V Betriebsspannung mit Motor von 400 700 V F r 415 V Betriebsspannung mit Motor von 415 720 V ANSCHLUSS F R DIREKTANLAUF MIT F r 220 V Betriebsspannung mit Motor von 220 380 V F r...

Page 44: ...stellen um gr ere Verluste wegen nicht optimaler Wellenform zu vermeiden Wenden Sie sich an unsere technischen B ros um genauere Angaben zu erhalten maximale Zeit der Beschleunigungsrampe siehe Tabell...

Page 45: ...rlichen lokalen bertemperaturen wenn die richtige K hlung nicht gew hrleistet ist die Wassergeschwindigkeit au erhalb des Motors ist niedriger als die vorgesehene und in der Tabelle im Abschnitt Techn...

Page 46: ...rische Ausr stung auf Intaktheit pr fen Die Klemmenleiste auf festen Sitz pr fen Die Speisespannung pr fen 3 2 Die Unsymmetrie der Phasen laut des Verfahrens pr fen das im Abschnitt 5 5 Elektrische An...

Page 47: ...o correta funcionamento conserva o e desativa o do produto Todavia isso n o exime o utilizador para obter uma gest o correta e fi vel do motor durante toda a sua vida til de respeitar todas as indica...

Page 48: ...se n o estiver submerso 2 SEGURAN A Antes de executar qualquer opera o no produto certifique se de que as partes el tricas da instala o na qual ir funcionar n o est o ligadas rede de alimenta o As ope...

Page 49: ...nta o para uma instala o em booster Em caso de instala o inclinada contactar diretamente a Calpeda Spa Verifique tamb m a conformidade do produto com as eventuais restri es locais em vigor 4 ARMAZENAG...

Page 50: ...da instala o antes da conex o dos outros condutores por outro lado quando se desliga o motor eletricamente devem ser desconectados por ltimo As extremidades livres dos cabos el tricos nunca devem fic...

Page 51: ...imensionamento consulte o ap ndice t cnico do cat logo de Eletrobombas submers veis da Calpeda A tens o deve ser sinusoidal e o sistema trif sico de alimenta o deve ser sim trico Em conformidade com a...

Page 52: ...tor 400 700 V Para tens o de funcionamento de 415 V com motor 415 720 V CONEX O PARA ARRANQUE DIRETO EM Para tens o de funcionamento de 220 V com motor 220 380 V Para tens o de funcionamento de 230 V...

Page 53: ...o do tempo m ximo de acelera o d M todo de desacelera o ou em roda livre ou em rampa de tens o n o em travagem e Assegurar se sempre que o soft starter esteja exclu do ao terminar a fase de arranque d...

Page 54: ...do velocidade da gua fora do motor inferior quela prevista e indicada na tabela dispon vel na sec o do manual Dados t cnicos dimens es e pesos Nestes casos necess rio rever a instala o ou prever o uso...

Page 55: ...o Verifique o aperto do bloco de terminais Verifique a tens o de alimenta o 3 2 Verifique o desequil brio nas fases executando o procedimento descrito no par grafo 5 5 Conex es e informa es el tricas...

Page 56: ...56 GR 1 56 2 57 3 58 4 58 5 58 6 62 7 63 8 64 9 64 10 65 Calpeda GR 1 1 1 1 2...

Page 57: ...57 57 GR 1 3 1 5 2 4...

Page 58: ...GR 3 3 1 6 10 CS R 70 30 Dowcal N DowChemical 70 dB A ISO 3746 2006 42 1 1 6 3 2 booster 3 3 25 30 C 77 86 F 10 150m 4 booster Calpeda Spa 4 6 10 CS R 15 C 50 35 C 5 1 5 5 5 1 6 10 CS R 1 6 10 CS R 2...

Page 59: ...GR 2 3 booster Booster 5 1 10bar 5 3 1 2 3 4 5 6 defender OR 90 defender 7 8 5 4 CEI 64 8 3 Megger 6 V1 V2 60 20 C 500V DC 500 Hohm PPC 10 Hohm PE2 PA 60 6 W1 W2 U1 U2 Calpeda 500 V 5M 2M Calpeda 71 7...

Page 60: ...60 GR 1 2 3 1 5 20 40 C Inverter Soft starter Calpeda 1 3 mm Off 2 5 30 3 4 5 6 7 400V 10 50Hz 460V 10 60Hz 5 IEC 34 1 2 5 3 Calpeda CEI 2 3 IEC 38 5 2 5 1 1 5 1...

Page 61: ...230 400 V 240 V 240 415 V 380 V 380 660 V 400 V 400 700 V 415 V 415 720 V 220 V 220 380 V 230 V 230 400 V 240 V 240 415 V 380 V 380 660 V 400 V 400 700 V 415 V 415 720 V 440 V 440 760 V 460 V 460 790...

Page 62: ...INVERTER 30 Hz 5kHz 500 e Vp 700 V 500 e Vp 900 V green wire PPC PE2 PA s s P2 kW Vs 0 65 Vn 6CS R 6CS R 8CS R 8CS R 8CS R 8CS R 10CS R 10CS R 10CS R 10CS R 4 15 18 5 45 30 37 45 59 66 75 110 75 92 1...

Page 63: ...63 63 GR 6 2 10 3 1000 1500 6 12 PT100 2 warning 3 C 6 C 15 20 C 1 2 1 2 3 2 2 1 PVC Calpeda 50 C 2 PE2 PA Calpeda 65 C PT100 6 3 Calpeda Calpeda Hellas 1 2 3 4 6 4 20 30 7 14 2012 19 4 2012 2012 19...

Page 64: ...1 2 3 4 5 1 1 OFF 1 2 1 3 2 1 2 2 2 3 3 1 3 2 3 3 3 4 3 5 3 6 4 1 4 2 4 3 4 4 4 5 4 6 4 7 5 1 1 1 ON 1 2 1 3 2 1 2 2 2 3 3 1 3 2 5 5 3 3 3 4 3 5 3 6 4 1 3 4 4 2 4 3 3 2 4 4 4 5 4 6 4 7 5 1 9 8 Calpeda...

Page 65: ...111 2 9 0 76 17 h8 5 0 5 56 N 4 M12 Dati tecnici dimensioni e pesi Technical data dimensions and weights Caract ristiques techniques dimensions et poids Datos t cnicos dimensiones y pesos Technische D...

Page 66: ...66 Optional PT100 8CS R 152 5 45 80 65 127 h7 50 L 43 38 1 S E 6 N 4 M N 4 M16 10CS R...

Page 67: ...67 67 10CS R KEY VERSION A mm 42 86 49 49 S mm B mm C mm D mm 101 5 101 5 127 9 5 12 7 12 7 9 5 12 7 12 7 47 6 54 7 54 7...

Page 68: ...or casing 4 direction of rotation S left 5 Axial load S Shaft overhang P F 1 nombre maximum de d marrages heures r parties quitablement 2 temp rature maximale du liquide pomp 3 Vitesse de l eau l ext...

Page 69: ...322 143 73 45 6 51 56 8 61 66 7 7 75 4 80 4 92 5 104 111 119 123 3 20 20 20 20 20 20 20 20 20 20 20 20 15 55 57 0 5 143 155 172 192 210 219 235 265 283 101 5 191 8CS R 30 8CS R 37 8CS R 45 8CS R 51 8C...

Page 70: ...70 NOTE E OSSERVAZIONI NOTES AND COMMENTS NOTES ET OBSERVATIONS ANOTACIONES Y OBSERVACIONES ANMERKUNGEN NOTAS E OBSERVA ES...

Page 71: ...od le indiqu sur la plaque signal tique est valable la DECLARATION UE DE CONFORMITE suivant la Directive 2014 35 UE ANNEXE III 4 ANNEXE IV CALPEDA S p A 36050 Montorso Vicentino Vicenza ITALIE d clare...

Page 72: ...A declara que o motor el trico submers vel da s rie CS R cumpre o disposto nas DIRETIVAS 2014 30 UE 2014 35 UE 2011 65 UE e sucessivas altera es e aditamentos IEC60034 1 2017 A pessoa respons vel pelo...

Page 73: ...y of Machinery Safety Regulations 2008 No 1597 Electrical Equipment Safety Regulations 2016 No 1101 The Electromagnetic Compatibility Regulations 2016 No 1091 The Restriction of the Use of Certain Haz...

Page 74: ...74 NOTE E OSSERVAZIONI NOTES AND COMMENTS NOTES ET OBSERVATIONS ANOTACIONES Y OBSERVACIONES ANMERKUNGEN NOTAS E OBSERVA ES...

Page 75: ...na corretta gestione del prodotto il cliente installatore deve compilare la tabella sottostante riportando i dati rilevati alla prima installazione e quelli rilevati nelle verifiche controlli successi...

Page 76: ...du centre d assistance Sello del revendedor o del centro de asistencia Stempel des H ndlers oder Servicezentrums Carimbo do revendedor ou centro de assist ncia Cod 996584 03 23 Calpeda s p a Via Roggi...

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