Cadex C4000 SERIES User Manual Download Page 145

Page: 145 / 152

•

APPENDIX

- BATTERY

ADAPTERS

BATTERY

USED IN

ORIGINAL MFR.

RATING

MANUFACTURER

NO. / STYLE

ISC Volts

mAh

Yaesu

FTH-2009, FTH-7009

FNB-21

10.00

600

Yaesu

FTH-2070

FNB-15

12.50

600

Yaesu

FTH-2070

FNB-16

12.50

1000

Yaesu

FTH2006

FNB-22

12.50

500

If battery is not listed, please contact Cadex Electronics

FOOT

BATTERY

ORDER

PRI~T

C-CODE

NO.

CCl64A

10-08-024

4-1429

CC155A

10-10-024

4-1408

CC155B

10-10-040

4-1409

CC156B

10-10-020

4-1753

01/03/1995

•

Foot Print Code: ego

Configured Adapter

Configured Cup

Configured Cable

Passive Adapter

Passive "AMP" Cabl

Universal Adapter

Universal

"D"Cabl

CC155A

l-contact Tension

Lsequence

Number

Basic C-Code:

ego 10-06-040

NiCd Std

]

~ating

(mAh

rating

25)

Nied Fine

of cells

NiMH Std

NiMH Fine

Lead Acid Std

Lead Acid Fin

Please see manual for extended code information.

- 14

Summary of Contents for C4000 SERIES

Page 1: ...CADEX C4000 SERIES SATTERY ANALYZER USER S MANUAL CADEX ELECTRONICS INC 111 7400 MacPherson Ave Burnaby B C Canada V5J 5B6 Tel 604 451 7900 Fax 604 451 7991 Toll Free 1 800 565 5228...

Page 2: ...CADEX ELECTRONICS INC reserves the right to revise this publication and make changes in the contents hereof without obligation to notify any person of such changes CADEX is a registered trademark of...

Page 3: ...e Station is empty Don t Clean battery contacts before servicing Do not short leads from one Station to another or to the case An electrical short to any point outside the Station bypasses the current...

Page 4: ...om 3 8 6 Standby 3 8 7 Target Selector 3 9 8 Calculation of Target Capacity 3 10 CHAPTER 4 STATUS INDICATORS 4 1 1 LED Indicators 4 2 2 Audible Tone Signals 4 3 3 Status Indicator Tables 4 4 4 Display...

Page 5: ...ications 9 5 3 Code Definition 9 8 4 Program Variations 9 11 CHAPTER 10 OPTIONS 10 1 1 Data Retention 10 2 2 DatelTime 10 3 3 Printer Interface 10 4 4 Print Formats 10 5 5 Computer Interface 10 7 6 Ev...

Page 6: ...SERVICE 1 Static Precautions 2 Replacing Fuses 3 Replacing Back up Battery 4 Replacing the EPROM 5 Installing OPTION P 6 Motherboard Layout CHAPTER 14 SPECIFICATIONS APPENDIX GLOSSARY INDEX Table of...

Page 7: ...CHAPTER 1 CHAPTER 1 INTRODUCTION 1 1 INTRODUCTION...

Page 8: ...ex C4000 ON OFF S witch on the back panel Liquid Crystal Display LCD Station with out Battery Adapters Program Selector Switch Run Read Fail Y LED Indicators 0 ne group per Station 1 2 Menu Key Displa...

Page 9: ...igured Battery Adapters are pre programmed for specific battery types To reprogram refer to CHAPTER 7 PROGRAMMING BATIERY ADAPTERS When contact is made a Beep is heard and the yellow RUN LED comes on...

Page 10: ...CHAPTER 2 BASIC OPERATION CHAPTER 2 BASIC OPERATION 2 1...

Page 11: ...the Target Capacity setting briefly then switches to the Global Display If the Battery Adapters are installed in Stations 1 2 3 but not 4 the display shows The analyzer is now ready to service batter...

Page 12: ...STD AUTO SCALED 12 CELLS 15 00V 4000 mAh Z0fE1 EN OF DISCHARGE SHORT 2 1 2 3 4 EN OF Number of cells C4000 Battery Parameter Display For A NiCd Battery Station number STAros VQ TACE Figure 2 1 Viewin...

Page 13: ...immediate capacity reading by inserting a battery The capacity is derived by discharging the battery at a calibrated current to the end of discharge threshold voltage The elapsed time is measured and...

Page 14: ...on immediately Changing the Program Selector while a battery is serviced does not affect the program in progress To restart with a different program remove the battery and press the appropriate Displa...

Page 15: ...FAULT CODES Evaluation by LEDs PRIME and AUTO CHARGE Evaluation by display Each Station is equipped with RUN READY and FAIL LEOs During service the RUN LED is on When the program is completed and the...

Page 16: ...CHAPTER 3 PROGRAMS TARGET CAPACITY CHAPTER 3 PROGRAMS TARGET CAPACITY 3 1...

Page 17: ...the program is running the RUN LED for that Station is on The program is completed when the RUN LED turns off and either the READY or FAIL LED comes on refer to CHAPTER 4 STATUS INDICATORS 1 Applicati...

Page 18: ...d voltage and recharges A second discharge charge cycle is applied and its resulting capacity is compared with the first reading 5 improvement Very low capacity battery If the improvement is 5 or high...

Page 19: ...iate Display Key the display shows additional information If the battery failed a Fail Code is shown refer to CHAPTER 5 FAULT CODES The Global Display shows a maximum of five capacity readings on PRIM...

Page 20: ...e means to terminate the fast charge No temperature sensing is required if the battery is serviced within the recommended temperature range Partially or fully charged The analyzer recognizes a partial...

Page 21: ...enance for battery fleet AUTO is the recommended program for routine maintenance of NiCd batteries Batteries that meet the Target Capacity are exercised to retain the optimal performance Batteries tha...

Page 22: ...concludes with a final charge The READY LED comes on NiCd NiMH If the Final Capacity meets the target the READY LED comes on If below target the FAIL LED comes on If second discharge capacity is below...

Page 23: ...ory On the other hand if a fully charged battery is placed on the shelf it is subject to significant self discharge Self discharge Approximately 10 of the battery s charge is lost in the initial 24 ho...

Page 24: ...not affect the charge level the batteries are always fully charged regardless of the setting The suggested Target Capacity settings are as follows 60 70 The low end Target Capacity settings are used...

Page 25: ...rge reveals the Residual Capacity The second discharge is the Full Capacity With the Residual and Full Capacities known the consumed energy can be calculated by deducting the Residual Capacity from th...

Page 26: ...CHAPTER 4 STATUS INDICATORS CHAPTER 4 STATUS INDICATORS 4 1...

Page 27: ...re rises to acceptable level READY steady Battery ready capacity not available or capacity compared to target setting blinking Battery ready CHARGE mode only FAIL steady Program completed Target Capac...

Page 28: ...Key pressed short beep PRIME AUTO Target Capacity met or exceeded Triple beep High pitch Ready CHARGE Full charge done Continuous tone Triple beep Low pitch Wailing sound Ready PRIME AUTO Target Capac...

Page 29: ...or AUTO meets target READY charge beep if READY capacity FAIL off low pitch if FAIL Battery fails to RUN off silent trickle If program was meet target READY off charge PRIME try capacity FAIL AUTO RE...

Page 30: ...he temperature sensor measures the cell temperature of the battery The sensor may be part of the battery assembly or installed externally The C4000 is thermally protected by a fan and an internal ther...

Page 31: ...nd Menu The Global Display shows the status all four batteries in service and their average cell voltages Global Display Final Capacity Fault Code In Service Final Capacity 1IL1I AWE LAY STAllON 4 CAP...

Page 32: ...lt Code Fault Code Capacity improved Cell mismatch to target corrected 11 AWE mRAY Program Duration Final Capacities Transitional Residual Status STAllON 1 STAllON 2 1 CAPACITY OK 1 48 V CELL O 070A S...

Page 33: ...RRUPT INVCODE INVPROG INVTYPE NULL CODE RECON REST SHORT REV SHORTED WAITING Explanation No Battery Adapter or adapter not recognized Bad Battery Adapter or Custom Adapter PRIME or AUTO program comple...

Page 34: ...YCLE PRIME Charge cycle in PRIME program CHARGE HELD Charge held unit hot or at full load BATTERY MAY BE SULPHATED Code 20 Lead Acid CHARGE ONLY CHARGE Charge in CHARGE program CHARGE TERMINATION BY P...

Page 35: ...LTAGE ZONE 1 TIME OUT Code 52 No Battery Adapter or adapter not recognized No battery connected or battery not recognized Enter valid C Code Code 60 High Voltage Code 92 Lead Acid Battery failed in PR...

Page 36: ...CHAPTER 5 CHAPTER 5 FAULT CODES 5 1 FAULT CODES...

Page 37: ...attery impedance High battery voltage during NiCd NiMH Battery not serviceable charge SLA 21 22 Shorted or reversed Battery totally discharged NiCd NiMH Charge prior to service Reversed battery leads...

Page 38: ...ice terminated Battery NiCd NiMH Use battery as normal reached 45 C 113 F Battery is SLA considered fully charged 60 Open fuse or bad driver Battery fuse is open Any battery Replace battery fuse Batte...

Page 39: ...ccurred before specified full charge conditions were met Battery type Code 12 only applies to NiCd batteries What to do If the capacity reading is acceptable continue using the battery Monitor the per...

Page 40: ...me manufacturers expect the batteries to reach full performance potential after 50 to 100 discharge charge cycles Old battery Code 18 may be caused by a cell defect or be due to prolonged storage Stor...

Page 41: ...ll is sulfated SLA Battery type Code 20 applies to all batteries What to do Check that the Battery Adapter is programmed to the correct number of cells If all fails discard battery Reason Battery is e...

Page 42: ...batteries What to do Discard battery Reason Charge termination in Zone 1 through Negative Slope The correct battery voltage cannot be obtained due to shorted cells Remaining cells accept charge and a...

Page 43: ...program If all fails discard battery Reason Battery disconnects and reconnects itself five times in one minute Possible reasons Poor electrical contact Cell is dried up Battery is sulfated SLA Battery...

Page 44: ...attery ratings Reason Charge termination in Zone 2 through total time out timer Fast Charge exceeds the allotted time limit Program is terminated Possible reasons Battery rating set too low Battery ca...

Page 45: ...ceeds to next step Battery is considered fully charged Full charge detection through Delta Temp and Negative Slope coincide at about the same time when the battery reaches full charge Either method ma...

Page 46: ...NT NOT MET Reason Fuse in Station is open Bad driver NiCd NiMH battery has high impedance SLA battery is sulfated What to do Try a different battery If the problem persists replace the battery fuse as...

Page 47: ...tery in same Station Lower charge rate A battery condition or problem that corrected itself during the service is marked with a Correctional Fault Code If this happens The battery can be used as norma...

Page 48: ...CHAPTER 6 BATTERY ADAPTERS CHAPTER 6 BATTERY ADAPTERS 6 1...

Page 49: ...and reprogramming of the adapters can be done while other batteries are being serviced The use of Battery Adapters enables the C4000 to accommodate a large variety of battery types A list of current B...

Page 50: ...grammable Cables may be preconfigured with appropriate ends Configured Cups Smart Adapters Configured Cups are used for smaller batteries This type of adapter is factory programmed to a specific batt...

Page 51: ...while installing Battery Adapters Caution When the Station is open do not touch the card edge connector or gold contacts of Battery Adapters as static charge could cause damage to the micro circu it...

Page 52: ...not factory initialized Battery Adapter has only a Null Code Enter the battery parameters before use Refer to CHAPTERS 7 and 11 If you cannot reprogram the adapter the problem may be due to the first...

Page 53: ...CHAPTER 7 PROGRAMMING BATTERY ADAPTERS CHAPTER 7 PROGRAMMING BATTERY ADAPTERS 7 1...

Page 54: ...ode number and battery type are indicated on the label attached to the Battery Adapter To read the label the Battery Adapter must be removed A Universal Battery Adapter such as the Smart Cable uses a...

Page 55: ...ended C Code The Extended C Code varies with each battery type and may consist of Charge Discharge C Rates Trickle charge current Recondition Discharge current Capacity Offset Temperature Sensor optio...

Page 56: ...ey several times Eventually you will loop around to the beginning To revert to the Global Display insert a battery or press any other Display Key While a battery is being serviced its parameters can b...

Page 57: ...500mAh i i I Charge e Ra1zt J DiKhallle e Rate Trlclda Chafllll J RlICOndlllon Charge Capactty 0frIet Tempallllulll Senaor Neg8lMt Slope End of Di8dlarge End of RlICOndillon Chlll llelOisch8rge Method...

Page 58: ...and enter the menu options To exit the menu mode without a change press the Menu Key again Keys 1 and 2 move you through the menu options up and down Key 3 enters the menu option Key 4 lets you step b...

Page 59: ...ppropriate station Press Key 3 The Display reads l r i ri i li ltt l l Sample setting only Frame 1 with Auto scale Explanation 1 Selected Station SEALED NiCd Battery type 6 CELLS 7 5V Number of cells...

Page 60: ...lrA Frame 4 Explanation CAPACITY OFFSET TEMP N A NEGATIVE SLOPE 32mAlCELL Corrects capacity measurement when applying different discharge rates see battery specifications Optional battery temperature...

Page 61: ...nly the Basic C Code is modified Example 2 changes the Basic and Extended C Code To begin Start from the Global Display Press the Menu Key Press the Display Key at the appropriate station Press Key 2...

Page 62: ...lili j llii idjl ii I I mAh steps When in BATIERY RATING the mAh step size is indicated on the lower right of the LCD The 1st digit of the C Code segment advances in 2500mAh steps the 2nd in 250mAh an...

Page 63: ...R 11 1 Battery Type At this point the parameters for the Basic C Code are completed and the display should read as follows Now change the C Rate from the default value of 1C to 0 33C The C Rate is par...

Page 64: ...CHAPTERS CHAPTER 8 UTiliTIES 8 1 UTiliTIES...

Page 65: ...Default RESET TO FACTORY DEFAULT restores the Battery Adapter to the Factory C Code By doing so the User C Code is erased For information on Factory C Code and User C Code refer to CHAPTER 7 PROGRAMMI...

Page 66: ...the C Code has been copied to the desired Station A password may be entered to protect the Battery Adapter from unauthorized changes The password is retained in the Battery Adapter If a Battery Adapt...

Page 67: ...T PASSWORD and enter If the Battery Adapter in question is protected by a password the display reads Enter the correct password to gain access and press Key 3 The display reads Enter the revised passw...

Page 68: ...ing of the Target Selector Switch is currently in effect Press Key 1 or 2 to alter setting press Key 3 to enter Repeat above steps to enter STATION TARGET CAPACITY On the STATION TARGET CAPACITY promp...

Page 69: ...ying this menu option prevents the analyzer from ending the discharge cycle early and displaying low capacity readings Battery pack has 4 3 or 2 cells and discharge current is 1000 rnA or higher or Ba...

Page 70: ...red voltage by the number of cells Compare this reading with the average cell voltage displayed on the LCD If the readings differ by more than SOmV repeat the calibration Calibration is only applicabl...

Page 71: ...if cable length or contact resistance cause a problem Possible problems are If the discharge current is set too high FAIL 62 appears The battery cannot supply the requested discharge current If this o...

Page 72: ...CHAPTER 9 CUSTOM PROGRAMS CHAPTER 9 CUSTOM PROGRAMS 9 1...

Page 73: ...amming is similar to entering a C Code For an explanation on entering the C Code refer to CHAPTER 7 5 Menu Functions Note Refer to CHAPTER 7 4 Menu Tree as a guide for using the menu mode and accessin...

Page 74: ...rogram Selector Switch Discharge No Cycle Target capacity met then Go to exit Fast charge Discharge No cycle rr Fast charge IiDone trickle charge 00 2 I I I U Phase 4 Exit Phase Recondition _Nocycle F...

Page 75: ...ctor Switch to the center position Press the appropriate Display Key while in EMPTY Press the same key several times until the display reads Il ljllll lltgl III elllgM p itim iiMllli Example only Chan...

Page 76: ...1 1000 1 discharge O no cycle OO skip Phase 2 4 OOOO OOOO OOOO skip to Exit Phase Deep discharge NiCd battery When storing NiCd batteries for a prolonged time it is best to apply a discharge followed...

Page 77: ...or one that has been in prolonged storage will often not accept a fast charge Manufacturers recommend a 16 to 24 hour trickle charge prior to use A prolonged trickle charge is often not sufficient to...

Page 78: ...arge and compare it with the reading that is taken after the user selected rest period A practical rest period may be 12 or 24 hours Program The battery is first charged then discharged to measure the...

Page 79: ...re now examining the function of a Phase consisting of Cycle 1 and Cycle 2 Test and Go To Cycle 1 and Cycle 2 at the beginning of each Phase perform the actual service To skip and go to the next Cycle...

Page 80: ...Go to Exit Phase 1 Go to Phase 1 2 Go to Phase 2 3 Go to Phase 3 4 Go to Phase 4 3 Capacity less than 5 0 Go to Exit Phase 1 Go to Phase 1 2 Go to Phase 2 3 Go to Phase 3 4 Go to Phase 4 4 Capacity n...

Page 81: ...been in storage for a long time may be subject to very low capacity readings when first serviced 4 Capacity not improved by 5 indicates that the battery has reached its full capacity potential and fur...

Page 82: ...4 Program Variations Identical cycles Unsuitable cycle The Custom Program offers a large variety of cycle combinations loops and detours To safeguard against entry of illegal codes that could damage t...

Page 83: ...quired window voltage cannot continue to the next Phase After Cycles 1 and 2 are performed the battery s capacity may be less than 5 The Capacity less than 5 Test command can be used and will allow a...

Page 84: ...CHAPTER 10 CHAPTER 10 OPTIONS 10 1 OPTIONS...

Page 85: ...face RS 232 Port 1 1 Data Retention Power failure The Data Retention holds the battery test results in case of power failure When the power is restored the C4000 resumes where it had left off Note To...

Page 86: ...is accessible by removing the right side plate of the analyzer Observe static precautions at all times When removing the battery I the DatelTime setting will be lost and must be re entered after the b...

Page 87: ...using a parallel printer a Serial to Parallel converter is required For best results use the SP 2 converter offered by CAD EX Note CADEX cannot guarantee proper function if another Serial to Parallel...

Page 88: ...2 to change the present setting For Label Printing select either LABEL 2 or LABEL 4 To print Hold appropriate Display Key down until a beep tone is heard and the display reads PRESS KEY AGAIN TO PRINT...

Page 89: ...ne number The numbers are consecutive and will reset to 0001 after 9999 is reached Resetting also occurs by removing the back up battery Use of labels Each print request produces a set of either two o...

Page 90: ...uter paper 5 Computer Interface The SERIAL PORT 1 of the C4000 allows direct interface with a computer Interconnection Connect the serial cable included with Option P to the C4000 SERIAL PORT 1 and th...

Page 91: ...rage cell voltage 138 1 38V cell ChargeIDischarge current minus for discharge 0300 300mAh Temperature Sensor not present if higher than 250 Capacity from previous I discharge cycle 088 86 I Current Pr...

Page 92: ...uccessfully completed a charge program the fields for program completed 32 program passed 16 and trickle charge 8 form a set giving a result of 32 16 8 56 Fields 4 5 6 Program Duration in hours minute...

Page 93: ...d at that Station 0 Exit Phase Field 12 Fault Code 0 indicates that no fault code is present Report Format on Event Log Once a minute or anytime a log event occurs the status of all four Stations is s...

Page 94: ...CHAPTER 11 CHAPTER 11 C CODE TABLES 11 1 C CODE TABLES...

Page 95: ...y Adapter all items in the Extended C Code have been set to a default value The default values chosen are the settings for most common applications For specialty applications the settings in the Exten...

Page 96: ...ode 1 Battery Type 2 Number of cells 3 Battery Rating Extended C Code 4 C Rate Charge 4 C Rate Discharge 5 Trickle Charge 6 Recondition Discharge 7 Capacity Offset 8 Temperature Sensor optional 9 Nega...

Page 97: ...fault shown 1 Battery Type 2 Number of Cells 3 Battery Rating 4 C Rate Charge 4 C Rate Discharge 5 Trickle Charge __ 6 Recondition Discharge 7 Capacity Offset 8 Temperature Sensor optional 1 C CODE Fi...

Page 98: ...Default shown 1 Battery Type 2 Number of Cells 3 Battery Rating 4 C Rate Charge 4 e Rate Discharge 5 Trickle Charge 6 Recondition Discharge 7 Capacity Offset 8 Temperature Sensor optional 1 C CODE Fi...

Page 99: ...of C Code for SLA Default shown 1 Battery Type 2 Number of Cells 3 Battery Rating 4 C Rate Charge 4 C Rate Discharge 7 Capacity Offset 8 Temperature Sensor optional t I C CODE Figure 11 3 Basic C Cod...

Page 100: ...rd 11 Fine Nickel Metal Hydride NiMH 20 Standard 21 Fine Sealed Lead Acid SLA 30 Standard 31 Fine Table 11 1 Each battery type can be selected in Standard or Fine C Rate Resolution Use Standard C Rate...

Page 101: ...How to calculate the number of cells Maximum of cells on Lead Acid a cells or 16V Maximum of cells on NiCd or NiM H 12 cells or 16V Some manufacturers rate the cell voltage of the NiCd and NiMH batte...

Page 102: ...apacity of the battery We have encoded this rating into a three digit number The Battery Rating Code is the battery rating divided by 25 mAh Battery Rating Code mAh Code 200 008 225 009 mAh Code mAh C...

Page 103: ...or NiMH batteries to achieve 100 capacity the discharge current should be one half of its total mAh rating for SLA batteries the discharge current should be one twentieth of its total mAh rating refer...

Page 104: ...that battery type and a higher current is entered the C4000 automatically selects a C Rate that scales the current down to 2A or the next closest value Recommended C Rate NiCd Most standard NiCd batt...

Page 105: ...peak ratings If the specified C Rate results in a current above 2A or the C Rate is above 3 9C the LCD indicates TOO HIGH The C Code is invalid Caution Pay special attention when using a C Rate higher...

Page 106: ...34C 34 0 54C 54 0 74C 74 0 94C 94 0 15C 15 0 35C 35 0 55C 55 0 75C 75 0 95C 95 1 I I I I I II I I I I I il il i i ll Mm I I g m m m It m1 m 1 _ I I Ii j I j j I I a m l Table 11 4b 5 Trickle Charge Ni...

Page 107: ...he set figure in Table 11 6 is a percentage of the battery current rating at one volt per cell Speed and safety The best compromise between speed effectiveness and safety is a Recondition Discharge of...

Page 108: ...41 19 31 29 21 39 11 49 01 Table 11 7a Default Positive Capacity Offset CODE CODE CODE CODE CODE 0 50 10 60 20 70 30 80 40 90 1 51 11 61 21 71 310 0 81 41 91 2 52 12 62 22 72 32 82 42 92 1 1 mfj f 11...

Page 109: ...The Capacity Offset does nothing more than tamper with the derived figure by artificially increasing or decreasing the test result by a specified percentage The C4000 allows adding to and subtracting...

Page 110: ...m temperature sensing of the battery temperature is not required Definition The temperature sensor measures the cell temperature of the battery The sensor may be installed in the battery or be placed...

Page 111: ...ll 4 O 96V cell 5 1 00Vlcell 6 1 04V cell 7 1 0BV cell B 1 12V cell 9 Table 11 1 Oa Default Sealed Lead Acid lead Acid CODE 1 36V cell a 1 43V cell 1 1 49V cell 2 1 S6V cell 3 1 62V cell 4 1 6BV cell...

Page 112: ...re information is required to determine the effect of recondition on NiMH batteries SLA The SLA cannot be reconditioned with deep discharge 12 Charge Method NiCd NiMH CODe DC 0 0 1 5 2 6 3 7 4 8 5 9 6...

Page 113: ...rent to 250mA The display shows 9 SCALED meaning that the setting is 9 but the current has been scaled down 13 Float Voltage SLA CODE 2 15V 8 2 20V 9 2 25V 0 2 30V 1 2 35V 2 2 40V 3 2 45V 4 undefined...

Page 114: ...ttery temperature is likely to reached 30 C 86 F or higher use 2 35V cell Fast charge If a fast charge is desired and the battery temperature will remain below 30 C 86 F use 2 40 V cel I Caution Do no...

Page 115: ...ut remains steady is referred to as the Topping Charge Plateau Table 11 15 sets the threshold point to which the charge current must arrive at before forming the plateau Table 11 15 Default Charge ter...

Page 116: ...CHAPTER 12 CHAPTER 12 DIAGNOSTICS 12 1 DIAGNOSTICS...

Page 117: ...is inactive If the external RAM check fails the LEOs flash and the LCD reads Note On RAM failure no batteries can be serviced As the next step the real time clock chip is checked for units with Option...

Page 118: ...ey 2 Start up Messages Start up with no battery When turning the C4000 on the following messages are shown briefly If all diagnostic tests pass If any diagnostic tests fail Start up with battery power...

Page 119: ...CHAPTER 13 CHAPTER 13 SERVICE 13 1 SERVICE...

Page 120: ...ses Primary Fuse located in Power Entry Module Battery Fuse accessible through Fuse Cover on bottom Circuit Fuse can only be replaced by service technician Warning Before replacing any fuse remove all...

Page 121: ...ast blow 250 VAC Caution Using an unapproved fuse may cause the device to fail Circuit Fuse Battery Fuse Location The Circuit Fuse is soldered on the PCB and can be replaced only by a qualified techni...

Page 122: ...eplacing the Back up Battery remove all test batteries turn the unit OFF and disconnect the power cord Replace with the same type of back up battery 1 Remove the right side plate of the C4000 by unscr...

Page 123: ...n opening the C4000 Refer to 1 Static Precautions in the chapter Warning Before replacing the Back up Battery remove all test batteries turn the unit off and disconnect the power cord 1 Remove plastic...

Page 124: ...he power cord 1 Remove plastic floor section by unscrewing 5 screws 2 screws are located in the front rubber feet Caution Do not assert pressure on the Target Selector switch when removing or installi...

Page 125: ...es on the front to the center position CHARGE 9 Re install lower housing and side plate Make sure the toggle switches are seated properly by gently tugging them towards the bottom of the unit 10 Turn...

Page 126: ...emoving plestlc floor section BACK UP BATTERY Accessible by removing right side plate Battery is on top of Motherboard Bottom View EPROM Aceeaalbls by removing pleatic floor section Figure 13 2 13 8 2...

Page 127: ...CHAPTER 14 SPECIFICATIONS CHAPTER 14 SPECIFICATIONS 14 1...

Page 128: ...nged Extended C Code Sets special parameters they are C Rate trickle charge recondition current capacity offset full charge detection end of discharge recondition and charge methods Power Supply Batte...

Page 129: ...desired sequence of charge discharge recondition and trickle charge The Custom Program allows testing of long term reliability self discharge and more Throughput Four batteries every 4 to 6 hours Mai...

Page 130: ...mm x 250mm x 100mm 9 5 x 10 x 4 4 5kg 10 Ib typical One 1 year on parts and labour CSA Option P Option P contains printer output computer interface and data retention The printer generates service rep...

Page 131: ...APPENDIX A 1...

Page 132: ...AA P1H 6 25 600 AVICOM Radio 5N900AA P1H 6 25 900 Alexander Batt EB KJ3500 CL0016 7 50 750 Alexander Batt MVX500 CL9106 6 25 1070 Alexander Batt Minivox MVX500 CL9105 6 25 600 Alexander Batt P300 P805...

Page 133: ...40 4 1425 E F Johnson Trunking Radio 023 8560 170 7 50 1000 CC220B 10 06 040 4 1110 E F Johnson Viking XR 585 5000 025 7 50 1400 CC351C 10 06 056 0707 06 500 3646 4 1792 ENERGEX SYSTEMS Video Camera X...

Page 134: ...E MPD TPX PlS MPA 19A704850 P3 7 50 800 Ericsson G E MPD TPX PlS MPA 19A704860 P3 7 50 1200 Ericsson G E MPD TPX PlS MPA 19A704860 P6 7 50 1700 Ericsson G E MPD TPX PlS MPA 19A704860 P7 7 50 1700 Eri...

Page 135: ...600 CC227A 10 08 024 4 1529 KEY KP80 KP150 KP450 NC l000 10 00 1000 CC313B 10 08 040 4 1713 KYODO KG l09 40A B C D E F NC l000 10 00 1000 CC313B 10 08 040 4 1713 01 Kenwood KNB SA 7 50 800 CC137B 10 0...

Page 136: ...143 70 821 10 00 1000 CC1418 10 08 040 4 1153 Midland 70 145 70 B30 11 25 450 CC142A 10 09 018 4 1414 Midland 70 145 70 831 G 11 25 600 CC142A 10 09 024 4 1705 Midland 70 145 70 B32 11 25 1000 CC142B...

Page 137: ...A 7 50 n5 CC124B 10 06 029 4 1169 Motorola Cell Dyna TAC SNN 4041A 7 50 725 CA124C 10 06 029 4 1169A Motorola Cell Dyna TAC SNN 4114A 7 50 1400 CA124C 10 06 056 4 1n3 Motorola Cell Dyna TAC SNN 4115A...

Page 138: ...06 052 0606 06 500 3646 4 1294A Motorola Cell Toughtalker Series SNN 4139A 12 00 2300 CC198C 30 06 092 4 1769 Motorola Corrm NTN 7146A 7 50 1200 CC260B 10 06 048 0808 06 500 3646 4 1634 Motorola Corrm...

Page 139: ...Motorola Conm HT600 HT800 NTN 5414B 10 00 1000 Motorola Conm HT600 HT800 NTN 5415A 10 00 1000 Motorola Conm HT600 HT800 NTN 5415B 10 00 1000 Motorola Conm HT800 NTN 5047A 10 00 600 Motorola Conm HT90...

Page 140: ...ola Corm Saber MX1000 NTN 4596A 7 50 1800 CC1Z0C 10 06 072 0505 06 500 3646 4 1286 Motorola Corm Saber MX1000 NTN 4657A 7 50 1000 CC120B 10 06 040 4 1281 Motorola Corm Saber MX1000 NTN 4671A 7 50 1000...

Page 141: ...N l 900 6 25 900 NTT Do Co Mo MO VA N TZ 804 N M 6 25 540 NTT Do Co Mo MO VA N II TZ 805 S1 N 5 00 950 NTT Do Co Mo MO VA P TZ 804 P l 5 00 1200 NTT Do Co Mo MO VA P TZ 804 P S 5 00 500 NTT Do Co Mo...

Page 142: ...te7000 40115053 6 25 600 NovaTel PTR 850 Avante7000 40115054 6 25 1000 OKI OKI 1150 RP9040 64 23014 6 25 400 OKI OKI 1150 RP9041 64 23015 6 25 1200 OKI OKI 1325 1335 64 30002 6 25 0 OKI OKI 1325 1335...

Page 143: ...y Video Camera NP 77 6 25 2000 Sony Video Camera NP 77H 6 25 2400 Sony Video camera BP 90 12 50 3500 Sony Video camera NP 1A 12 50 1700 Spi lsbury AC19S 11 25 800 Spi lSbury PMS 1210 1610 AC19R 11 25...

Page 144: ...C305 BPHC305 6 25 800 CC323C 10 05 032 4 1740 Technophone PC305 C10488 6 25 380 CC323C 10 05 015 0102 06 500 3646 4 1739 02 Technophone PC305 C10489 6 25 800 CC323C 10 05 032 4 1740 02 Technophone PC4...

Page 145: ...PRI T C CODE NO CCl64A 10 08 024 4 1429 CC155A 10 10 024 4 1408 CC155B 10 10 040 4 1409 CC156B 10 10 020 4 1753 01 03 1995 Foot Print Code ego CA Configured Adapter CC Configured Cup CD Configured Cab...

Page 146: ...GLOSSARY G 1 GLOSSARY...

Page 147: ...holds the battery para meters CH C Rate Charge Unit by which charge and discharge times are scaled NiCd bat teries with a rating of up to 2000mAh are commonly charged and discharged at 1C With 1C the...

Page 148: ...ged to 1V per cell recharged and a second discharge charge cycle applied RAM that is provided to the CPU by a separate discrete IC Recharges typical battery in about 85 minutes 1 C Rate Last capacity...

Page 149: ...ation for Printed Circuit Board On a battery with mismatched cells each cell reaches full charge at different times counteracting the negative slope The result is a flat voltage curve rather than a ne...

Page 150: ...rting the program Target Capacity Capacity level at which a battery is considered usable In AUTO program batteries that fail to meet the selected target are automatically reconditioned Transitional Ca...

Page 151: ...8 5 Computer Interface 10 7 Configured Cups 6 2 6 3 Copy Settings 8 3 c Rate 11 11 Custom 3 8 Cycle 1 and Cycle 2 9 8 Cycles 1 and 2 9 12 D dead batteries 2 4 Data Retention 10 2 DatelTime 10 3 Defini...

Page 152: ...k up Battery 13 4 Replacing Fuses 13 2 Replacing the EPROM 13 5 Residual Capacity 3 4 Reverse Load Charge 3 5 Reverse polarity 2 3 S Scaling 11 10 Self discharge 3 8 Self discharge Test 9 7 Serial Pri...

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