BUSKRO BK730-2 User Manual Download

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Appendix B

Electrical

Drawings

Page B-3

Figure B-3:

BK730-2 Cable Reference Chart – Page 1 of 5

AWG

Colour

P/N

9103433 - single wire

9103434 - dual wire

Red

9103435

9103539 - single wire

9103724 - dual wire

Orange

9103538

Turquoise

9103468

Light Blue

9103540

Ferrules: Wire Size vs. Colour

Blue

White

Cable #

Purpose

Buskro P/N Cable P/N Wire Gauge

Length [in]

Wire Colours

Line, neutral, ground from rear terminal block assembly to power
connector on Tabber Connector Plate (p/n 700743A).

700743C1

606033

16 AWG

GN, WH, BK

Stop output from Head to conveyor stop input on Base Control Board
J7.

700743C2

606531

22 AWG

BK, WH

Encoder cable splitting encoder signal to Base Control Board and
Tabber Head.

700743C3

606012

22 AWG

WH, GN, RD, BK

Connects front product sensor emitter to Tabber Connector Plate.

BK, WH

Connects front product sensor receiver to Tabber Connector Plate.

BK, WH

Connects back product sensor emitter to Tabber Connector Plate.

BK, WH

Connects back product sensor receiver to Tabber Connector Plate.

BK, WH

Jam cable from rear terminal block assembly to Tabber Connector
Plate.

700743C5

606531

22 AWG

BK, WH

Cable from rear terminal block assembly to Upper Transport Safety
cover sensor (p/n 9101557A)

9104437A

606531

22 AWG

BK, WH

Cable from rear Terminal block assembly to Jam Switch Assembly
(p/n 603520A).

9104438A

606531

22 AWG

BK, WH

Cable from rear terminal block assembly taking signal from Jam
Switch Assembly to Jam input on Base Control Board J10.

9104439A

606531

22 AWG

BK, WH

Cable from 115 VAC relay normally closed (N/C) contacts to the
Conveyor Stop input on the Base Control Board J7.

9104440A

606531

22 AWG

BK, WH

Cable from downstream connection at J1 of Base Control Board to
Downstream Connector on the base cabinet.

9104144A

22 AWG

WH/GN, WH/RD, BK/WH, BU/BK, OG/BK, GN/BK,

RD/BK, WH/BK, BU, OG, GN, RD, WH, BK

Upstream cable from J2 on Base Control Board to upstream
connector on the Base Cabinet.

9104143A

22 AWG

WH/GN, WH/RD, BK/WH, BU/BK, OG/BK, GN/BK,

RD/BK, WH/BK, BU, OG, GN, RD, WH, BK

Cable from Speed Control J3 on Base Control Board and 12 VDC J6
to 12 VDC power supply and speed control in front panel.

9104443A

606018

22 AWG

WH, BK, GY, VIO, BU, GN, YEL, OG, RD, BN

Cable from J5 on Base Control Board to RUN relay in front panel.

9104444A

606012

22 AWG

WH, GN, RD, BK

Cable from J8 on Base Control Board to Front Panel controls for
Start, Stop, Jog/Run, and Feed Enable.

9104445A

9104140

22 AWG

BN, GN, RD, WH, BK

Cable to split encoder signal to go to Base Control Board J10 and to
Head via cable #3.

9104447A

606012

22 AWG

WH, GN, RD, BK

Cable from Encoder Assembly to cable #16.

WH, WH/BN, RD, BK

Power connection from Front Panel Assembly to Rear Terminal Block
Assembly.

9104449A

606033

16 AWG

GN, WH, BK

Jam Switch Assembly cable to cable #7.

603520A

606531

22 AWG

BK, WH

Power to Motor

9104450A

606034

16 AWG

GN, WH, BK

Cable connecting L, N, G from IEC connector to front panel terminal
block assembly.

9104451A

606034

14 AWG

GN, WH, BK

Co12VDC for master speed control module and master
speed signal to the speed control board.

9104452A

606012

22 AWG

WH, GN, RD, BK

Co12VDC and ground from power supply to Speed Control
Board J1.

9104453A

606532

22 AWG

BK, RD

Cable connecting front panel speed production potentiometer to J2 on
the Speed Control Board.

9104454A

606012

22 AWG

BK, WH, RD

Cable from Front Panel Base Power and Head Switch to L, N, G on
front terminal block assembly.

9104455A

606530

18 AWG

GN, WH, BK, BN, BU

Control cable to Dart Board

9104456A

606012

22 AWG

BK, WH, RD

Power to Dart Control Board

9104457A

606035

18 AWG

BK, WH

Control cable to Speed Control Board

9104458A

606012

22 AWG

BK, WH, RD

Power cable from +12VDC supply to L, N, G

9104459A

606043

18 AWG

BK, WH, RD

Conveyor Extension Cable

606531A

14 AWG

BK, WH, GN, RD, BU, WH/BK

700743C4

22 AWG

606531

Buskro Ltd.

BK730-2 Tabber

Summary of Contents for BK730-2

Page 1: ...BK730 2 Tabber 2 Part No 9104528 User s Guide V1 2 ...

Page 2: ...ws Copyright 2007 Buskro Ltd First Edition 2007 Printed in Canada This manual is sold as is without warranty of any kind either express or implied respecting the contents of this manual including but not limited to implied warranties for the manual s quality performance merchantability or fitness for any particular purpose Neither Buskro Ltd nor its dealers or distributors shall be liable to the p...

Page 3: ...r 2 3 2 1 6 POWER Rocker Switch Main Power 2 3 2 1 7 HEAD Rocker Switch Head Power 2 4 2 1 8 Production Speed Regulation Dial 2 4 2 1 9 Tabber Connection Receptacle Panel 2 5 2 2 Upstream and Downstream Installation Instructions 2 6 2 2 1 Physical Alignment of Upstream Downstream equipment 2 6 2 2 2 Electrical Connection to Upstream Downstream equipment 2 7 2 2 3 The Base Control Board p n 9102380...

Page 4: ...he Product Sensor Position 4 3 4 2 3 Production Counter Resetting 4 3 4 2 4 Software Version 4 4 4 2 5 Factory Reset 4 4 4 2 6 Life Count Display 4 4 4 2 7 Form Size Error 4 5 4 2 8 Displaying Metric Units on the Operator Keypad 4 5 4 3 Keypad Test Menu 4 6 4 4 Keypad Position Menu 4 8 4 4 1 Label Spacing Option 4 8 4 4 2 Number of Labels 4 9 4 4 3 Product Length Entry 4 9 4 4 4 Manual Label Posit...

Page 5: ...General Information Buskro Ltd BK730 2 Tabber Chapter 1 1 0 General Information ...

Page 6: ...etup for a variety of mail pieces In keeping with Buskro s philosophy of ease of use the Tabber Labeler head is designed with many innovative features The Tabber Labeler head is controlled through software via an operator keypad that permits rapid selection of the number of tabs dispensed and their placement positions A unique tab sensing feature allows the operator to easily adjust the tab pitch ...

Page 7: ...n feed and out feed of the base providing all interface functions The required cable for Buskro machines to connect upstream and downstream equipment is the Universal Interconnect Cable p n 9102083A The Base Control Board passes on a variety of signals including stop momentary start signal for upstream and downstream machines run signal for upstream equipment speed control encoder and a Heater ON ...

Page 8: ...figuration options include the type of tabs i e clear solid position of tabs full Tabber Labeler head diagnostics product sensor selection peel point sensor sensitivity adjustment metric units material size error and production and life counters 1 2 5 Construction Safety Features and Maintenance All mechanical and electrical system components in the transport base have been designed for long lasti...

Page 9: ...are controls for ease of use and superior production speeds The conveying belts are biased to ensure that product registers against the material side guides before application of tabs or labels This ensures that tabs and labels are not applied at an angle onto the product due to skewing of materials during transport Buskro Ltd BK730 2 Tabber ...

Page 10: ...50 lbs 251 kg Production Rate Belt Speed 0 to 600 ft min 0 to 3 00 m s Cycle Speed Single tabs up to 1 0 to 30 000 pph Cycle Speed Double tabs up to 1 0 to 25 000 pph Cycle Speed Triple tabs up to 1 0 to 23 000 pph Electrical Requirements Line Voltage 115 15 VAC 220 15 VAC for Europe Line Current 6 Amps 5 Amps for Europe Power 690 W 1 1 KW Machine Motor 1 3 H P DC controller 1 3 H P DC controller ...

Page 11: ... product counter Software Version Display software version Factory Reset Reset all setting to factory default Life Count Display Display the total production to date can not be reset System Test Test all system components for malfunction Tab Spacing Selection of automatic or manual tab spacing Number of Tabs Select amount of tab per product Tab Position Entries Set the distance between tabs on a p...

Page 12: ...Chapter 1 General Information Page 1 7 1 5 Tabber Labeler Base and Head Dimensions Figure 1 1 Tabber Labeler Base and Head dimensions Buskro Ltd BK730 2 Tabber ...

Page 13: ...ength 32 15 816 mm X1 Leveling Foot Length 46 69 1185 mm X2 Right Head Mount 26 00 660 mm X3 Left Head Mount 17 39 711 mm X4 Despool Center Distance 9 39 238 mm X5 Take up Spool Center Distance 19 64 499 mm Y1 Tabletop Height 34 30 36 50 869 mm 927mm Y2 Tabber Head Support Height 37 90 962 mm Y3 Take up Spool Height 11 00 279 mm Y4 Despool Height 24 00 609 mm Z1 Leveling Foot Width 24 00 609 mm Z2...

Page 14: ...BK730 2 Base Buskro Ltd BK730 2 Tabber Chapter 2 2 0 BK730 2 Base ...

Page 15: ...hich whenever energized will open the NC contacts used to pass on the RUN signal at pins 9 and 10 of the upstream connector on the Base Control Board In order for operator control of this function to work at the front panel the DIP switch S1 6 must be enabled i e open since electrically it is connected in parallel with the front panel switch The control of the upstream RUN signal is then left to t...

Page 16: ... a fault condition 2 1 3 STOP Pushbutton The STOP pushbutton red suspends operation of the system by interrupting power to the machine DC controller This is used mostly as an emergency stop button since depressing this button will cause the machine to stop instantly regardless of the Tabber Labeler s operating status Note The STOP pushbutton has a locking feature by pressing the button and turning...

Page 17: ... socket connector Module electronics and potentiometer 2 1 6 POWER Rocker Switch Main Power Located on the far right of the instrument panel and labeled POWER this switch turns on main power for the entire system including the head when the HEAD switch is ON When this switch is turned ON it will illuminate The switch is also equipped with a circuit breaker to protect against overload conditions It...

Page 18: ...also equipped with a circuit breaker to protect against overload conditions It is rated at 15 A 120 VAC 2 1 8 Production Speed Regulation Dial The production speed regulation dial is the knob located to the right of the machine pushbuttons This dial permits machine speed adjustment A clockwise rotation of the speed dial corresponds to a speed increase Conversely a counter clockwise rotation result...

Page 19: ...s power to the Tabber Labeler head It is connected to the head power receptacle using cable P N 9101657A 2 1 9 2 Output Receptacle The output receptacle is connected to a stop relay on the transport base that stops the base and head when a safety sensor is triggered It is connected to the head I O receptacle using cable P N 9101656A 2 1 9 3 Encoder Receptacle This receptacle provides communication...

Page 20: ... conveyors Essentially there are two steps to a successful integration They are proper alignment of the base with the upstream and downstream equipment for proper material handling and integration of the electrical system via the Base Control Board p n 9102380 to coordinate the control of all equipment in the system Note that the proper interconnect cable listed in Table 2 1 must be used depending...

Page 21: ...ically to the BK730 2 the proper interconnect cable is required This information is listed in Table 2 1 Once the proper interconnect cable has been identified it must be plugged into the proper receptacles on the BK730 2 and the upstream downstream equipment Once this step has been completed the DIP switches on the Base Control Board must be configured Section 2 2 3 based on how the integrated sys...

Page 22: ...r all Buskro machines enabling control signals to be communicated with multiple modules in a production system It can also be easily integrated with third party equipment The board is illustrated in Figure 2 4 highlighting the DIP switches A more detailed view is available in appendix B S1 1 S1 2 S1 3 S1 4 S1 5 S1 6 Buskro Ltd BK730 2 Tabber ...

Page 23: ...ther equipment as long as it receives a STOP input If there is a constant STOP light disable the 5 STOP inputs S1 1 to S1 5 on the control board one by one until the red light goes off then you have found the input which is causing the stop condition The Rule of Thumb for the board is if a STOP input closure is not supplied i e there is no equipment to supply it then the input must be disabled oth...

Page 24: ...ion Explanation S1 1 CONV Enables or disables a STOP signal from the conveyor If no conveyor is used in the system the switch should be set to disabled S1 2 UPSTR Enables or disables a STOP signal from an upstream machine If no upstream equipment is used in the system the switch should be set to disabled S1 3 DNSTR Enables or disables a STOP signal from a downstream machine If no downstream equipm...

Page 25: ...e selection 1 2 should be used at jumper location JP1 If no control computer is connected either position may be used with 1 2 preferred 1 2 Jam signal is ignored by the board but still passed on to the control computer 2 3 Jam signal is ignored by the board and not passed on to the control computer 2 2 4 The Speed Control Board p n 9102421 The Speed Control Board p n 9102421 is a new option for B...

Page 26: ...ol Board To Front Panel Production Potentiometer Status LEDs Calibration Potentiometers CAL POT C CAL POT B CAL POT A To Dart Board or AC Inverter Manual Auto Calibration Switch Figure 2 5 The Speed Control Board p n 9102421 The universal speed control feature is beneficial because it allows operators to control the production throughput for their application regardless of the number of modules fr...

Page 27: ...ments Since this is an option every Buskro Tabber base will come pre wired from the factory for use with a Speed Control Board by using a pass thru Dummy Speed Control Board p n 9103875 This dummy board allows for all of the required electrical connections to be installed without affecting system operation Such a design methodology is consistent with Buskro s vision for versatility as customer req...

Page 28: ...esolution as follows 5 6 Off Off 660 DPI 5 6 On Off 600 DPI 5 6 Off On Not Used 5 6 On On Not Used Position 7 8 Follower Encoder Resolution as follows 7 8 Off Off 660 DPI Or for last Transport 7 8 On Off 600 DPI 7 8 Off On Not Used 7 8 On On Not Used Table 2 4 DIP switch setting definitions for DIP S3 Switch Position s Description Position 1 On to calibrate for 0 m s Position 2 On to calibrate for...

Page 29: ...n D1 Indicates 12 VDC is being supplied to the board when on D8 Off if the speed reported by the encoder is less than 0 05 m s On if the speed reported by the encoder is greater than 0 05 m s D9 Off if the speed reported by the encoder is less than 1 m s On if the speed reported by the encoder is equal to 1 m s Blinks if the speed reported by the encoder is greater than 1 m s D10 On if Photo 1 is ...

Page 30: ...s at a crawl 3 If the base is equipped with an encoder Set the S3 DIP Switch on the Speed Control Board to Calibrate 1 0 m s Mode Position 2 On Start the Base and rotate the POTB pot on the Speed Control Board so that the transport moves at 1 0 m s LED D9 will turn on solid when the speed is at 1 0 m s and it will blink if the speed is greater than 1 0 m s 4 If the Base is a Feeder and Gap Control...

Page 31: ...ns will cover the setting of the relative transport speed to ensure smooth product transfer between the BK730 2 and the upstream system All tabbing head mechanical adjustments and control settings will be covered in Chapter 3 0 These instructions will cover the mechanical positioning of the tabbing head tab spool threading leveling the tabbing head and tab application 2 3 1 To adjust the base spee...

Page 32: ...s biased transport belts as well as material guides which act as registration bars The position of the material guides can be adjusted using the edge selection handwheel Figure 2 7 In order to adjust the skidbar to accommodate different product thickness the following should be completed reference Figure 2 8 1 Loosen both skidbar handles and raise the skidbar away from the transport belts 2 Place ...

Page 33: ...gs by turning the thumbscrews in a clockwise fashion Note An improper skidbar adjustment may cause inconsistent transportation of the product If the skidbar slows the product significantly the tab positioning will be inconsistent and or the piece will become trapped in the transport section If sufficient ball bearings are not removed when required buckling of the mailpiece may occur Ensuring the B...

Page 34: ...Chapter 2 BK730 2 Base Page 2 20 Figure 2 7 Rear of BK730 2 showing the edge selection handwheel Figure 2 8 Skidbar adjustment for height adjustment Buskro Ltd BK730 2 Tabber ...

Page 35: ... passage past the tabbing head peel point OR 3 For a front side tab placement rotate the edge selection handwheel clockwise CW until the product is delivered within 1 8 to 1 4 3 to 6 mm from the front registration rail at the entry point Ensure that the product makes contact with the front registration rail prior to passage past the tabbing head peel point Note Tight registration at the entry poin...

Page 36: ...ness adjustment In order to adjust the height of the upper transport 1 Close the upper transport it should be latched in place 2 Raise the upper transport assembly sufficiently to allow free passage of the product by rotating the product thickness handwheel counter clockwise CCW 3 Place the product between the upper transport assembly s outfeed rollers and the table belt outfeed rollers 4 Lower th...

Page 37: ...for both left and right tabbing capabilities hence the instructions must be repeated for both sides to ensure consistent operation regardless of which side is used during normal operation 2 4 1 Crease and Pinch Roller Adjustment The purpose of the crease and pinch roller combination Figure 2 11 is to initiate the tab wrap forming process The crease roller folds the protruding portion of the tab al...

Page 38: ... away from the front side s pinch rollers 2 Obtain a clear unobstructed access to the pinch rollers by pivoting the upper transport assembly upwards 3 Place a ruler or a straight edge against the front material guide s inner edge as per Figure 2 12 4 Loosen the 10 32 UNF set screw of both of the front side s pinch rollers using a 3 32 hex key ensuring that they are free to move laterally on the sh...

Page 39: ... located on the roller s shoulder 3 Slide the crease roller towards the pinch roller until it can no longer advance due to interference with the pinch roller Back the crease roller off slightly by gently nudging it The best tabbing results are attained when the crease roller is set 0 02 away 0 50mm from the pinch roller s edge Figure 2 11 The gap can be set by placing a folded 20 bond piece of pap...

Page 40: ...ny tabs that may have settled on the rollers belts and form plates in the tab wrap section Use of Varsol will facilitate removal of any adhesive glue that has cured Examine the table belts and rollers for wear Replace if necessary Monthly Grease gears accessible through the Outfeed Roller Cover P N 700537 See Appendix A drawing BKT730 2 Special gear grease oil such as Shell Capac Lube is recommend...

Page 41: ...Mechanical Adjustments Buskro Ltd BK730 2 Tabber Chapter 3 3 0 Tabber Labeler Head BK731 2 ...

Page 42: ...t to achieve the desired labeling location During labeling operations lateral positioning of the peel point must compensate for the label s width to ensure even label placement on the upper and lower side of the product Lateral positioning of the head is accomplished by first loosening the head position lock handle Figure 3 1 and then pushing or pulling the head in the desired direction Once this ...

Page 43: ... to be adjusted whenever the product s thickness changes between jobs The Labeler can handle material up to 1 thick material In order to make adjustments for different product thicknesses 1 Loosen the Peel Point Up Down Position Lock Handle 2 Pull the peel point and the suspension roller up approximately 4 mm from the top of the mail piece as shown in Figure 3 2 below 3 Pull the mail piece in the ...

Page 44: ... position will need to be setup appropriately It is important to account for the label tab width during setup for each job such that the center of the label tab is always in line with the notch on the Peel Point Sensor The notch indicates the location of the sensor electronics used to detect tabs labels in the Peel Point Assembly Lateral positions can be adjusted by loosening the lock knob as show...

Page 45: ... groove line on the peel point indicates the label sensor location This line must be placed at the center of the label Labels that are sensed off center will result in incorrect label placement on the product In order to properly thread the labels the following instructions as well as Figure 3 4 should be referenced 1 Load the roll of labels onto the despool roll Despooling is done in a clockwise ...

Page 46: ...h individual label guide on the idler rollers so that they can guide the label backing paper see Figure 3 3 Ensure that they are not set too tightly 6 Thread the label backing paper around the lock pin at the Take Up roller Rotate the Take Up roller a few revolutions in a clockwise manner to lock the backing paper into place 7 Ensure that the label backing paper is taut from the Despool Drive as s...

Page 47: ...he Despool Drive At faster production speeds the despool speed needs to be decreased to avoid tangling of the backer material If there is too much tension which can occur if the despool drive is rotating too slowly the backer material will tear If there is not enough tension which can occur when the despool drive is allowed to run freely the backer material can become tangled The despool speed can...

Page 48: ...onnector Panel The Labeler Connector Panel on the BK731 2 is the electrical interface for power operator keypad interface output signals and sensor inputs that enable the head to operate Figure 3 6 Illustration of the labeler connector plate The various functions are listed in Table 3 1 Buskro Ltd BK730 2 Tabber ...

Page 49: ...r materials up to 5 127 mm onto mail substrates such as envelopes and magazines These tips apply for all Wide Label Systems including normal BK731 2 labeling heads that have been upgraded in the field via the UBK 731 WL field upgrade kit 3 3 1 Importance of the Right Left Side Guides One of the critical requirements for Wide Label Tabber applications is to ensure that the mail piece or magazine be...

Page 50: ...de Guides by forcing the material to make proper contact with the directionally biased transport belts This means that the belts will move material from the center of the tabletop towards one of the two side guides depending on whether operator side or non operator side labeling is desired If there is insufficient pressure along the entire length of the Skidbar Assembly it is possible that the sub...

Page 51: ... Skidbar Assembly must be adjusted There are four support blocks p n 9101059 with machined oblong cutouts that allow for adjustments to be made to the position of the Skidbar By loosening the mounting screws shown in Figure 3 9 and pushing on one of the Skidbar Brackets p n 330302 the level of the Skidbar Assembly can be set to have an equal gap between the tabletop and the bottom surface of the S...

Page 52: ... labels are applied onto mail and magazines This enables the stepping action of the Abrasive Grit Wheel p n 9101056 to accurately place labels and tabs when required The Wide Label Pressure Roller was designed to be 5 wide in order to accommodate labels and post it notes attached to 5 wide backer materials Over time the rubber pressure roller will wear As part of a monthly preventative maintenance...

Page 53: ...f proper and poor setup of the label backer material tension are shown in Figure 3 10 Figure 3 10 Label Backer Material tensioning setup If it is determined that insufficient tension is present the following steps should be performed to readjust the backer material PROPER POOR 20 UNC Lever Handle p n 206010 If backer material is loose it will result in inaccurate label placement Backer Material mu...

Page 54: ...backer material is routed in an aligned manner Adjustments can be made to the alignment by using the Tab backer guide based on the width of the labels being used for a particular application Regardless it is important to setup the label backer material such that the aligned edge as indicated in Figure 3 12 is making full contact with the circular extension on the Backer Idler Roller and there is r...

Page 55: ...bel materials rather than roll fed label materials Simply drop in a fanfold supply of up to 5 000 labels and 5 wide into the tray and begin routing the backer material through the Labeling system A nylon brush assembly is available to ensure that there is sufficient pressure on the backer material so that it is accurately transported through to the Peel Point Assembly The entire assembly is illust...

Page 56: ...e the height of the nip roller differs from that of the upper transport belts causing inconsistent pressure to be applied onto conveyed mail pieces and magazines Historically the only method of raising and lowering the nip roller was achieved by means of raising and lowering the entire Upper Transport Assembly This was a conflict because for thinner substrates there will be little to no contact be...

Page 57: ...Chapter 3 Mechanical Adjustments Page 3 16 Figure 3 14 Nip roller block adjustment screws Buskro Ltd BK730 2 Tabber ...

Page 58: ...User Interface Buskro Ltd BK730 2 Tabber Chapter 4 4 0 User Interface ...

Page 59: ...buttons scroll up and down are to cycle through menus the blue buttons setup test position and labels are sub menus for job setup and diagnostics and the green button online sets the head operation mode Setup Menu Test Menu Diagnostics Position Menu On Screen Display Production Data Error Condition Up Button Menu Scroll Down Button Menu Scroll Online Button Turn head Online or Offline Label Menu F...

Page 60: ...ront and back through beam sensor and requires the ability to switch between them For a standalone Labeler only the FWD setting is used In order to switch between sensors follow the below instructions 1 Put the head into OFFLINE mode by pressing the Online key The keypad will display an OFFLINE message 2 Press the Setup button The display should read PRODUCT SENSOR FWD or PRODUCT SENSOR BAK If not...

Page 61: ...he peel point where the label is released and then press Enter It is also possible to press or to increment this value by 1 8 4 Press Online to exit the Setup menu Note The factory setting for the product sensor location is 6 25 The BK731 2 head allows for values between 1 to 40 inches However it is recommended that the sensor be as close to the peel point as possible to avoid the possibility of t...

Page 62: ...product or no labels are being placed at all without any explanation In order to execute a factory reset perform the following steps 1 If the keypad does not say OFFLINE press the Online key 2 Press the Setup button Press the Down button until the display reads FACTORY RESET 3 Press three times The head should beep indicating a complete reset 4 Press Online to exit the Setup menu 4 2 6 Life Count ...

Page 63: ... cause a problem for label tab placement especially if the lead edge of the product is skewing The following instructions detail how to setup the head for Form Size Error detection 1 If the keypad does not say OFFLINE press the Online key 2 Press the Setup button Press the Down button until the display reads SIZE ERROR 3 Press the button to switch between the ENABLED or DISABLED options depending ...

Page 64: ...mance or even functionality of the system In order to access the diagnostic tools reference the following instructions 1 If the keypad does not say OFFLINE press the Online key 2 Press the Test button 3 Press the Up or Down arrow keys to scroll through the different tests 4 Press Online to exit the Test menu There are a total of 12 different tests under the Test menu They are described in Table 4 ...

Page 65: ... BLOCKED when your hand covers the sensor and UNBLOCKED when your hand is clear Take Up Sensor Test TAKE UP Rotate the take up spool one full rotation The keypad display should say UNBLOCKED during part of the rotation and UNBLOCKED for the remainder of the rotation Jam Test JAM Lifting the Jam lever should display JAMMED Otherwise it should display NOT JAMMED Front Door Cover Test COVER When the ...

Page 66: ...to be spaced symmetrically along the length of the product If the manual option is selected the user can key in the spacing between labels manually In order to set the label spacing to auto or manual 1 If the keypad does not say OFFLINE press the Online key 2 Press the Position button 3 The display should read SPACING AUTO or SPACING MANUAL If not press the Down key until it does 4 Press the or ke...

Page 67: ...ponding to the number of required labels and pressing the Enter key 4 Press Online to exit the Position menu 4 4 3 Product Length Entry Anytime a different length material is used the product length must be entered into the head Otherwise the labels will not be placed in the proper locations To set the product length 1 Measure the product length with a ruler or measuring tape 2 If the keypad does ...

Page 68: ...oes not say OFFLINE press the Online key 2 Press the Position button 3 Follow the instructions in Section 4 4 1 and set the spacing to manual 4 Press the Down key until the display reads POS 1 where indicates the position of the first label 5 Using the keypad enter the desired position of the label and press Enter 6 Press the Down key until the display reads POS 2 and repeat step 5 7 Press the Dow...

Page 69: ...een application of each label This value is extremely important to maintain accurate label placement The pitch is determined by measuring the distance from the beginning of the first label to that of the second label Figure 4 3 This value must be within 0 05 to ensure that each successive label is accurately placed on the product Failure to set this parameter accurately will result in label drift ...

Page 70: ... does not say OFFLINE press the Online key 2 Press the Labels button 3 Press the Down arrow key until the display reads PITCH 4 Using the keypad enter in the label pitch and press Enter 5 Figure 4 3 6 Press Online to exit the Labels menu Note It is recommended that the automatic label pitch setting be used If the Label Pitch entry is not accurately set the result will be that each successive label...

Page 71: ...resence of the label s leading edge Label sensor adjustment involves setting the gain such that its beam is strong enough to pass through the label backer yet weak enough to be blocked by the label This adjustment should be made if there is a noticeable misalignment in the placement of the labels on the product To set the Peel Point Sensor gain 1 If the keypad does not say OFFLINE press the Online...

Page 72: ...ment when set properly In order to set the peel point nudge factor 1 If the keypad does not say OFFLINE press the Online key 2 Press the Labels button 3 Press the Down arrow key until the display reads SENSOR NUDGE 4 Press the or key to increase or decrease the nudge factor 5 Press Online to exit the Labels menu 4 5 Operational Controls This section describes the functions available during normal ...

Page 73: ...r will need to remedy the problem that caused the error condition in order to put the system back online The main error conditions are listed in Table 4 2 below Table 4 2 Error conditions reported by the Labeler head controller Error Condition Cause Remedy ONLINE All systems are operating normally and no errors are detected None Normal operation PRODUCT JAM Product jammed or the upper transport wa...

Page 74: ...which may have fallen into the machine Remove any labels which may have settled on the rollers and sensor bin Wipe debris off all sensors to prevent malfunction Inspect and clean the fan filter installed on the enclosure Monthly Grease all moving parts to help reduce wear due to friction The peel point sensor must be cleaned to prevent material build up An air compressor is recommended Semi Annual...

Page 75: ... Figure A 19 Front Cover Assembly 9101111A A 21 Figure A 20 Brush Pivot Assembly 9101112A A 22 Figure A 21 Keypad Mounting Rail Assembly 9101121A A 23 Figure A 22 Tabber Keypad Assembly 9101057A A 24 Figure A 23 Rewind Disc Assembly 9101130A A 25 Figure A 24 Tabber Connector Plate Harness 9101134A A 27 Figure A 25 Unwind Disc Assembly 9101145A A 28 Figure A 26 Oscillating Idler Assembly 9101233A A...

Page 76: ...8A A 9 Table A 9 Photo F B Cable Assembly BK730 2 9101659A A 10 Table A 10 Jam Cable Assembly 9101660A A 11 Table A 11 Tabber Head Assembly Version 2 BK731A 2 A 12 Table A 12 Unwind Assembly 9101051A A 15 Table A 13 Rewind Assembly 9101052A A 16 Table A 14 Cycle Proximity Switch Assembly 630004A A 17 Table A 15 Idler Roller Assembly 9101060A A 18 Table A 16 Lower Pivot Arm Assembly 9101069A A 19 T...

Page 77: ...bly 530707A A 50 Table A 41 Shaft Encoder Assembly 9100188A A 51 Table A 42 Connector Plate Harness BK730 700743A A 52 Table A 43 Panel Front Door Ass y BK730A 2 9103882A A 53 Table A 44 Front Panel Assembly Tabber Version 2 9103883A A 54 Table A 45 Terminal Block Assembly Front Panel BK730A 2 9103890A A 55 Table A 46 Base Cabinet Assembly 9104015A A 56 Table A 47 Cable Rear Panel Upstream to BCB ...

Page 78: ...que part in an assembly drawing It is matched with the top number in the balloon pointing at the associated part Part Number This column represents the Buskro part number Quantity This represents the total number of a given part in an assembly It is matched with the bottom number in the balloon pointing at the associated part Description This column contains a brief description of the part Referen...

Page 79: ...ockwasher 1 4 I D 9 603520A 1 Sensor Jam Switch Assembly NC 20 Page A 4 10 614530A 1 Cable Conveyor Interconnect Page A 5 11 646002 1 Fuse 10A 5 x 20 mm 12 700574 1 Shipping Bracket 13 9101077A 1 Front Mounting Rail Assembly Page A 6 14 9101627 1 Buskro Serial Number Label 15 9101656A 1 Output Cable Assembly Tabber Page A 7 16 9101657A 1 Power Cable Assembly Tabber Page A 8 17 9101658A 1 Encoder C...

Page 80: ...Appendix A Assembly Drawings Page A 1 Figure A 1 BK730A 2 Tabbing System 20 1 16 1 15 1 17 1 18 1 19 1 10 1 2 1 5 12 7 2 3 2 9 1 4 2 1 1 14 1 21 1 12 1 6 4 8 4 13 1 5 12 Buskro Ltd BK730 2 Tabber ...

Page 81: ... UNC x 1 2 17 406530 2 Screw BHCS 5 16 18 UNC x 1 2 18 436030 2 Spring Pin 1 8 Dia x 1 2 19 436050 2 Spring Pin 1 8 Dia x 3 4 20 438171 4 Thumbscrew 10 32 UNF x 3 8 21 440020 1 Washer 3 8 I D 22 500211 12 Skidbar Ballbearing 3 4 O D 23 505003 2 Bushing 3 16 I D X 5 16 O D x 1 2 LG 24 505004 2 Bushing 3 4 I D X 7 8 O D x 1 2 LG 25 9100485 2 Lever Handle 1 4 20 UNC x 1 1 2 26 9101059 4 Support Block...

Page 82: ...Appendix A Assembly Drawings Page A 3 Figure A 2 Tabber Skidbar Assembly 330740A Buskro Ltd BK730 2 Tabber ...

Page 83: ...ntity Description Reference 1 603020 1 Microswitch 2 603021 1 Microswitch Cover 3 606531 20 Cable 22 2 4 609000 1 Shrink Wrap 3 16 I D 5 609116 2 Ring Tongue Terminal 10 Red 6 614000 2 Male Contact Pin 7 614001 1 Plug Cap Pin Housing Figure A 3 Jam Switch Assembly Tabber 603520A Buskro Ltd BK730 2 Tabber ...

Page 84: ...4 7 Unshielded 72 Long 2 614105 1 Receptacle Plug 23 7 3 614109 7 Pin Power Contact 4 614110 7 Socket Power Contact 5 614113 2 Cable Clamp 6 614128 1 Receptacle 23 7 Reverse Amp Figure A 4 Cable Conveyor Interconnect 614530A VIEW A VIEW B VIEW A 1 3 6 4 2 5 7 7 2 5 4 3 6 1 VIEW B Color Black Green White Black Blue Red Orange White 7 2 4 6 5 3 Pin 1 6 1 4 7 5 2 1 1 5 2 3 7 2 1 ...

Page 85: ...16 18 UNC x 1 2 5 9101059 2 Tabber Rail Support Block 6 9101064 1 Tabber Head Mounting Rail 7 9101077 1 Front Rail Mounting Block 8 9101126 1 Double T nut 9 9101247 1 Bearing Profile Double Flange 10 9101248 6 Bearing Pad Tabber Head Mount 11 9101620 1 Mounting Bracket Slide Rail 12 9101621 1 Mounting Block Right Slide Rail 13 9101622 1 Mounting Bracket Aligning Rail 14 9101624 1 End Caps 15 Serie...

Page 86: ...ntact Socket Yellow 4 614125 1 Plug CPC 13 9 5 614126 1 Cable Clamp Shell 13 6 614140 1 Cable Clamp Shell 17 7 9101172 1 Plug Reverse 17 14 Figure A 6 Output Cable Assembly BK730 2 9101656A 1 2 3 Pin Colour Function 8 9 7 4 6 5 Black Blue Purple Yellow Orange Green Brown Red White C NC NO NC C NO NC C NO VIEW A VIEW B VIEW A VIEW B 7 1 2 9 6 1 1 1 5 1 3 9 4 1 1 2 3 5 6 4 8 9 7 12 1 8 4 11 14 3 7 B...

Page 87: ...r Quantity Description Reference 1 606034 22 Cable 16 3 SJOW A 2 614104 1 Plug Connector 17 3 Standard 3 614109 3 Pin Power Contact 4 614110 3 Socket Power Contact 5 614140 2 Cable Clamp Shell 17 6 614207 1 Plug Reverse Sex 17 3 Figure A 7 Power Cable Assembly BK730 2 9101657A Buskro Ltd BK730 2 Tabber ...

Page 88: ...ble Assembly BK730 2 9101658A Item Part Number Quantity Description Reference 1 606014 22 Cable 22 4 Shielded 2 9100725 1 Plug Preh Locking 4 Pin 3 9101280 1 Plug Neutrik Female 4 Pin Figure A 8 Encoder Cable Assembly BK730 2 9101658A Buskro Ltd BK730 2 Tabber ...

Page 89: ...ble Assembly BK730 2 9101659A Item Part Number Quantity Description Reference 1 606018 22 Cable 22 10 Shielded 2 9101238 1 Plug Preh Locking 8 Pin 3 9101282 1 Plug Neutrik Female 6 Pin Figure A 9 Photo F B Cable Assembly BK730 2 9101659A Buskro Ltd BK730 2 Tabber ...

Page 90: ... A 10 Jam Cable Assembly 9101660A Item Part Number Quantity Description Reference 1 606013 22 Cable 22 3 Shielded 2 9100724 1 Plug Preh Locking 3 Pin 3 9101549 1 Plug Neutrik 3 Pin Figure A 10 Jam Cable Assembly 9101660A Buskro Ltd BK730 2 Tabber ...

Page 91: ...01235 2 Washer 25 64 ID Bow Spring Tension 16 406585 4 Screw BHCS 5 16 18 UNC x 2 58 9101244A 1 Tabber Backcover Assembly Page A 30 17 416140 2 Shoulder Bolt 3 8 x 5 8 5 16 18 59 9101256 1 Tabber Head Removable Back Cover 18 416160 2 Shoulder Bolt 3 8 x 7 8 5 16 18 60 9101552 1 Tab Threading Label 19 420008 2 Nut 10 32 UNF 61 9101577 1 Top Guard Plate 20 433000 2 Keystock 3 16 x 3 16 3 4 Long 62 9...

Page 92: ... INSTRUCTION 2 LOOP THE BLACK AND WHITE TORQUE MOTOR 9101065 CONNECTING WIRE AROUND THE FERRITE RING CORE 9102103 TWICE THE FERRITE RING CORE SHOULD BE LOCATED 1 2 FROM THE 16 PIN WEIDMULLER CONNECTOR TABBER THREADING LABEL PLACEMENT 2 42 2 33 SEE NOTE 2 14 2 45 2 39 1 10 3 38 1 10 3 20 2 40 1 6 1 53 1 60 1 41 5 56 1 7 4 20 2 43 1 10 3 49 2 12 4 5 4 44 1 26 1 23 1 29 3 24 1 29 3 2 5 27 1 64 1 25 1...

Page 93: ...y Version 2 Page 2 of 2 BK731A 2 3 2 29 3 22 1 8 31 9 2 28 3 16 4 35 1 28 3 28 3 13 2 52 1 45 2 42 1 14 2 46 2 51 1 1 1 63 2 17 2 61 1 8 31 21 1 34 1 37 1 8 31 2 5 32 1 19 2 62 2 8 31 55 1 4 4 62 2 11 2 47 1 41 5 4 4 15 6 57 2 18 2 48 1 2 5 50 1 Buskro Ltd BK730 2 Tabber ...

Page 94: ... 4 438503 1 Rosette Knob Black Plastic 3 8 Screw 5 440008 4 Washer 10 I D 6 440020 2 Washer 3 8 I D 7 500045 2 Bearing UBR202 10S 5 8 I D 8 9101051 1 Unwind Mounting Extrusion 9 9101088 2 Mounting Bracket Brake Belt 10 9101103 1 Extrusion Cap 11 9101143 1 Shaft Unwind Motor 12 9101145A 1 Unwind Disc Assembly Page A 27 13 9101146 1 Unwind Braking Pad 14 9101147 1 Unwind Brake Belt 15 9101258 1 Osci...

Page 95: ...witch Assembly Page A 17 9 9101052 1 Rewind Mounting Extrusion 10 9101065 1 Motor Torque 900 RPM 11 9101078 1 Tab Retaining Rod 12 9101103 1 Extrusion Cap 13 9101130A 1 Rewind Disc Assembly Page A 25 14 9101140 1 Rewind Torque Motor Gear Head 15 9101141 1 Cam 90 Degree 16 9101142 1 Shaft Winding Motor 17 9101270 1 Strain Relief Bushing SR 5M 3 18 9101569 1 Mounting Bracket Proximity Sensor Figure ...

Page 96: ...ce 1 609000 1 Shrink Wrap 3 16 I D 0 75 Long 2 614000 3 Contact Male 22 18 AWG Mini Mate n lok 3 614001 1 Plug Cap Pin Housing 4 630004 1 Proximity Switch Cut Cable Length to 7 Figure A 15 Cycle Proximity Switch Assembly 630004A 3 1 2 3 4 1 1 1 1 2 3 1 Black 2 Brown 3 Blue Pin Colour Function Cycle 12V Ground Buskro Ltd BK730 2 Tabber ...

Page 97: ...Idler Roller Assembly 9101060A Item Part Number Quantity Description Reference 1 9101060 1 Backer Idler Roller 2 9101071 1 Tab Backer Guide 3 9101075 1 O Ring 1 1 4 I D x 1 1 2 x 1 8 Figure A 16 Idler Roller Assembly 9101060A Buskro Ltd BK730 2 Tabber ...

Page 98: ... 8 X 2 5 16 18 UNC 3 436030 1 Spring Pin 1 8 Dia X 1 2 4 440533 1 Washer 3 8 I D X 0 06 5 500020 2 Bearing R6 3 8 I D 6 505384 1 Flange Bushing 3 8 I D x 1 2 O D x 1 2 LG 7 9101069 1 Pressure Roller 8 9101070 1 Pivot Arm 9 9101082 1 Quick Release Plunger 10 9101240 1 Spring Pivot Arm 11 9101638 1 Bushing Nylon 3 8 I D X 5 8 O D X 5 8 Figure A 17 Lower Pivot Arm Assembly 9101069A Buskro Ltd BK730 2...

Page 99: ... 4 20 UNC X 1 8 5 405830 2 Screw SHSS 1 4 20 UNC x 1 2 6 438505 1 Tee Knob Black Plastic 1 4 20 Screw 7 440010 1 Washer 1 4 I D 8 9101081 1 Peel Point Base Plate 9 9101087 1 Mounting Block Peel Point Shaft 10 9101115 2 Dowel Pin 3 8 DIA x 3 11 9101128 2 Dowel Pin 1 2 DIA x 4 12 9101264A 1 Peel Point Assembly Page A 31 13 9101687 1 Peel Point Lock Plate 14 9101743 1 Cable Clamp 3 16 Dia Figure A 18...

Page 100: ...402510 2 Screw BHCS 6 32 UNC x 1 4 5 402530 2 Screw BHCS 6 32 UNC x 1 2 6 404510 4 Screw BHCS 10 32 UNF x 1 4 7 438314 1 Inkwell Door Handle 8 615533 1 Actuator Magnetic 9 630006 1 Reflective Tape 10 9101110 2 Hinge Mini Lift off In line 11 9101111 1 Front Safety Cover 12 9101663 1 Tabber Right Side Cover 13 9101664 1 Panel Stiffener 14 9101686 1 Front Cover Magnetic Catch Figure A 19 Front Cover ...

Page 101: ...bly 9101112A Item Part Number Quantity Description Reference 1 404520 2 Screw BHCS 10 32 UNF x 3 8 2 436300 1 Spring Pin 3 16 Dia X 1 3 4 Long 3 9101116A 1 Brush Assembly 4 9101626 1 Brush Pivot Shaft Figure A 20 Brush Pivot Assembly 9101112A Buskro Ltd BK730 2 Tabber ...

Page 102: ...HCS 1 4 20 UNC x 1 2 4 606324 1 Serial Extension Cable 3 Ft 25 Cond 5 9100222 3 Shim Stock 6 9100360 1 Endcap 10 series 7 9101057A 1 Tabber Keyboard Assembly Page A 24 8 9101121 1 Tabber Keyboard Rail Mounting Bracket 9 9101122 1 Tabber Sliding Rail 10 9101124 1 Bearing Profile Keypad Mount 11 9101125 3 Bearing Pad Keypad Mount 12 9101126 1 Double T Nut Figure A 21 Keypad Mounting Rail Assembly 91...

Page 103: ...310 4 Screw PHMS 6 32 UNC x 1 4 2 615322 2 Female Screwlock 4 40 UNC 3 9101079 1 Tabber Keyboard Box 4 9101080A 1 Tabber Keypad Board Assembly 5 9101083 1 Cover Rear Tabber Keypad 6 9101083A 1 Tabber Keypad Ribbon Cable Assembly 7 9101119 4 Hex Spacer 6 32 UNC x 1 2 Figure A 22 Tabber Keypad Assembly 9101057A Buskro Ltd BK730 2 Tabber ...

Page 104: ...mbly 9101130A Item Part Number Quantity Description Reference 1 404020 4 Screw FHCS 10 32 UNF x 3 8 2 405830 2 Screw SHSS 1 4 20 UNC x 1 2 3 9101129 1 Rewind Hub 4 9101130 1 Rewind Tab Retaining Plate Figure A 23 Rewind Disc Assembly 9101130A Buskro Ltd BK730 2 Tabber ...

Page 105: ...nt 8 Screw 9 9101134 1 Tabber Connector Plate 10 9101134C1 1 Power Cable Tabber Cable 1 11 9101134C10 1 Keypad Cable Cable 10 12 9101134C11 1 Controller I O Cable Cable 11 13 9101134C12 1 Safety Cover Cable Cable 12 14 9101134C13 1 Take up Cable Cable 13 15 9101134C2 1 Encoder Cable Cable 2 16 9101134C3 1 Photo F B Cable Cable 3 17 9101134C4 1 Tab Cable Cable 4 18 9101134C5 1 Output Cable Cable 5 ...

Page 106: ...onnector Plate Harness 9101134A MALE DB25 FEMALE DB25 PLACE IN ORDER TIE ANCHOR WASHER LOCKWASHER NUT 18 1 10 1 15 1 16 1 17 1 21 1 20 1 19 1 1 16 1 16 2 4 9 1 12 1 22 1 11 1 7 6 14 1 6 2 8 2 5 2 4 2 3 2 13 1 Controller I O Keypad Comm Buskro Ltd BK730 2 Tabber ...

Page 107: ...ription Reference 1 404020 4 Screw FHCS 10 32 UNF x 3 8 2 404030 2 Screw FHCS 10 32 UNF x 3 405850 2 Screw SHSS 20 UNC x 4 9101144 1 Unwind Hub 5 9101145 1 Unwind Tab Retaining Plate 6 9101149 1 Tab Retaining Plate 7 9101150 1 Unwind Hub Guide Figure A 25 Unwind Disc Assembly 9101145A Buskro Ltd BK730 2 Tabber ...

Page 108: ...437075 2 Retaining Ring 3 4 I D External 3 440020 1 Washer 3 8 I D 4 9100749 2 Rubber Washer 3 8 I D X 1 X 1 8 5 9101109 1 Linear Bearing 6 9101232 1 Oscillating Idler Shaft 7 9101233 1 Oscillating Idler Slide Block 8 9101234 2 Oscillating Idler Mount Block 9 9101258 1 Oscillating Idler Roller Spring Figure A 26 Oscillating Idler Assembly 9101233A Buskro Ltd BK730 2 Tabber ...

Page 109: ...ad Back Cover 9 606000 2 Wire 16 Black Hookup 10 Long 23 9101575A 1 Tabber Terminal Block Assembly Page A 34 10 606005 10 1 Wire 16 Green Hookup 10 Long 24 9101620 1 Mounting Bracket Slide Rail 11 606005 15 1 Wire 16 Green Hookup 15 Long 25 9101627 1 Buskro Serial Number Label 12 606009 1 Wire 16 White Hookup 10 Long 26 9101640 1 Handle Panel Snap Style 13 606020 1 Wire 18 Black Hookup 10 Long 27 ...

Page 110: ...IGaAs Infrared Emitting Diode 5 9101074A 1 Peel Point 6 9101104 2 Peel Point Top Cover 7 9101264 1 Sidelooker Phototransistor 8 9101669 4 Shrink Wrap 1 16 I D 125 C 500V 1 Long 9 9101670 2 Shrink Wrap 1 4 I D 125 C 500V 3 Long 10 9101671 1 Shrink Wrap 1 2 I D 125 C 500V 3 Long 11 9103573 2 Plate Peel Point Notch 12 9103578 1 Label Peel Point Cable Warning 13 9103598 2 Tape Double Sided Foam 14 910...

Page 111: ...1072 Pin 9101264 Pin Emitter Collector 606014 Colour Black Red White Green 9100724 Pin 1 2 3 2 Function TAB 12V GND 12V 1 TAB 2 12V 3 GND Collector Red Emitter Black Anode Green Cathode White CLEAR HOUSING BLACK HOUSING VIEW B VIEW C VIEW C VIEW B VIEW A CATHODE ANODE EMITTER COLLECTOR 8 4 7 1 4 1 8 4 9 2 5 1 6 2 1 4 11 2 Buskro Ltd BK730 2 Tabber ...

Page 112: ...414180 2 Shoulder Bolt ID x 1 1 2 10 24 UNC 3 416185 1 Shoulder Bolt 3 8 ID x 2 5 16 18 UNC 4 440533 1 Washer 3 8 ID x 0 06 Wide 5 500020 2 Bearing R6 3 8 ID 6 9101069 1 Pressure Roller 7 9101564 1 Mounting Block Pressure Roller 8 9101565 1 Suspension Base Block 9 9101813 2 Suspension Compression Spring Figure A 29 Suspension Base Block Assembly 9101565A Buskro Ltd BK730 2 Tabber ...

Page 113: ...5 9101576 1 Jumper AKZ 1 5 AKZ 2 5 Q2 6 9101580 2 Jumper AKZ 1 5 AKZ 2 5 Q3 7 9101662 1 Terminal Block Label DEK5 8 9101688 4 Terminal Block AKZ 2 5 Blue 9 9101689 1 Ground Block AKE 2 5 10 9103724 3 Ferrules Twin 18 Gauge Wire White Figure A 30 Terminal Block Assembly BK731 2 9101575A 2 2 3 3 10 3 VIEW A VIEW A 8 10 9 6 7 PLACE LABELS AS SHOWN LABELS MUST BE VISIBLE AND RIGHT SIDE UP WHEN MOUNTED...

Page 114: ...Assembly 9103541A Item Part Number Quantity Description Reference 1 401310 4 Screw PHMS 4 40 UNC x 1 4 2 9101123 1 Stepper Motor Driver 5 Phase 3 9103541 1 Bracket 5 Phase Motor Driver Figure A 31 5 Phase Stepper Motor Driver Assembly 9103541A 1 4 2 1 3 1 Buskro Ltd BK730 2 Tabber ...

Page 115: ...26 9101133 1 Tabber Interface Board 10 606022 1 Wire 18 Red Hookup 18 Long 27 9101275 1 Tabber CPU Board 11 606023 1 Wire 18 Green Hookup 18 Long 28 9103468 2 Ferrule 22 AWG Torquoise 12 606029 2 Wire 18 White Hookup 18 Long 29 9103542 1 Bracket Tabber Head Boards 13 606037 1 Wire 22 Black Hook Up 12 Long 30 9103544 1 Bracket 2 Phase Motor Driver 14 606044 1 Wire 22 Red Hook Up 12 Long 31 9103548 ...

Page 116: ... Roller Cover 8 700538 1 Front Protective Cover 9 803020 1 Label High Voltage 10 9100869 2 Label Hand Entanglement 11 9101560 1 Upper Transport Cover Front 12 9101561 1 Upper Transport Cover Rear 13 9101644 4 Sponge Rubber WeatherStripping 1 4x3 8x18YDS 14 9101888 1 Label Downstream 15 9101889 1 Label Conveyor In 16 9101891 1 Label Upstream 17 9101892 1 Label Conveyor Out 18 9103970A 1 Base BK730 ...

Page 117: ... 18 13 420008 11 Nut 10 32 UNF 14 439009 11 Lockwasher No 10 15 439020 13 Lockwasher 3 8 I D 16 440008 11 Washer 10 ID 17 440020 13 Washer 3 8 ID 18 530707A 1 Tabber Motor Assembly Page A 50 19 700534 1 Right Upper Cabinet Cover 20 700535 1 Left Upper Cabinet Cover 21 700542 1 Rear Panel Access Door 22 700743A 1 Connector Plate Assembly BK730 Page A 52 23 9101640 2 Handle Panel Snap Style 24 91023...

Page 118: ...Base BK730 2 115 VAC 9103970A p 1 of 2 13 11 10 10 15 13 17 13 19 1 31 1 27 2 26 4 23 2 20 1 9 8 29 1 28 1 18 1 17 13 15 13 1 1 2 1 7 1 13 11 14 11 16 11 21 1 12 1 11 3 13 11 14 11 16 11 3 1 4 1 6 1 5 1 8 11 9 8 30 1 22 1 16 11 Buskro Ltd BK730 2 Tabber ...

Page 119: ...Appendix A Assembly Drawings Page A 40 Figure A 35 Base BK730 2 115 VAC 9103970A p 2 of 2 30 1 24 1 32 1 Buskro Ltd BK730 2 Tabber ...

Page 120: ...402220 2 Screw SHCS 6 32 UNC X 3 8 20 402510 2 Screw BHCS 6 32 UNC x 1 4 21 402805 2 Screw SHSS 6 32 UNC X 1 8 22 404030 6 Screw FHCS 10 32 UNF x 1 2 23 404240 2 Screw SHCS 10 32 UNF x 5 8 24 404520 4 Screw BHCS 10 32 UNF x 3 8 25 404530 8 Screw BHCS 10 32 UNF x 1 2 26 404807 11 Screw SHSS 10 32 UNF x 3 16 27 414180 4 Shoulder Bolt 1 4 x 1 1 2 10 24 28 420008 4 Nut 10 32 UNF 29 420012 2 Nut 1 4 28...

Page 121: ... 33 2 41 1 18 2 37 2 38 2 17 1 30 2 23 2 33 2 19 2 42 1 24 4 13 4 15 1 27 4 16 2 39 4 6 2 7 4 7 4 9 1 11 1 7 4 7 4 6 2 22 6 2 1 31 1 39 4 4 2 10 1 4 2 3 1 26 11 21 2 26 11 26 11 26 11 21 2 26 11 26 11 40 2 5 4 26 11 12 4 26 11 5 4 12 4 1 1 32 1 12 4 5 4 26 11 12 4 26 11 5 4 16 2 8 1 40 2 INSTALL HINGE SCREW COVERS TWO PER HINGE Buskro Ltd BK730 2 Tabber ...

Page 122: ...325530 1 Tabber Tabletop 21 330530 2 Takeup Roller Block 22 330531 2 Drive Roller Block 23 330532 2 Lower Roller Block 24 403310 4 Screw PHMS 8 32 UNC X 1 4 25 404030 4 Screw FHCS 10 32 UNF x 1 2 26 404040SS 4 Screw FHCS 10 32 UNF x 5 8 SS 27 404510 4 Screw BHCS 10 32 UNF x 1 4 28 404540SS 4 Screw BHCS 10 32 UNF x 5 8 SS 29 404807 6 Screw SHSS 10 32 UNF x 3 16 30 404820 4 Screw SHSS 10 32 UNF x 3 ...

Page 123: ... 2 28 4 39 4 1 1 5 1 33 5 39 4 21 2 25 4 42 1 37 4 24 4 27 4 40 2 20 1 43 2 41 1 REMOVE RETAINING RINGS FROM BEARING P N 500045 PLACE WHITE PRODUCT DETECT SENSOR FROM 330730A BOM HERE 2X NOTE TRANSPORT BELTS 120530 AND 120531 ARE ORDERED AS A SET NOT INDIVIDUALLY UNDER P N 9103545A 17 1 26 4 28 4 38 4 23 2 35 10 6 4 16 1 13 1 3 2 6 4 30 4 29 6 15 1 12 2 29 6 38 4 32 2 7 2 19 2 9 Buskro Ltd BK730 2...

Page 124: ... Bearing 1 I D 66 505110 2 Flange Bushing 3 8 I D x 1 2 O D X 3 8 LG 17 300531 1 Right Tabber Frame 67 505384 4 Flange Bushing 3 8 I D x 1 2 O D X LG 18 300532 1 Left Tabber Frame 68 505463 4 Flange Bushing 1 4 I D x 3 8 O D X 3 8 LG 19 300533 1 Right Transport Slide Mount 69 615537 2 Sensor Product Detect Black 20 300534 1 Left Transport Slide Mount 70 706532 2 Photo Reflector Bracket 21 310322 3...

Page 125: ...Appendix A Assembly Drawings Page A 46 Figure A 38 Tabber Base Mechanical Assembly 330730A Buskro Ltd BK730 2 Tabber ...

Page 126: ...ment Screw Assembly 100540A Item Part Number Quantity Description Reference 1 100540 1 Height Adjustment Screw 2 110311 1 Gearbox Worm Gear 0 374 Bore 3 436040 1 Spring Pin 1 8 Dia x 5 8 Figure A 39 Height Adjustment Screw Assembly 100540A Buskro Ltd BK730 2 Tabber ...

Page 127: ...Bridge Handwheel Assembly 438311A Item Part Number Quantity Description Reference 1 414170 1 Shoulder Bolt 1 4 x 1 10 24 2 438309 1 Bridge Handwheel Arm 3 438311 1 Bridge Handwheel Figure A 40 Bridge Handwheel Assembly 438311A Buskro Ltd BK730 2 Tabber ...

Page 128: ...Cable 9101557A Item Part Number Quantity Description Reference 1 609000 10 Shrink Wrap 3 16 I D 2 614000 3 Male Contact Pin 3 614001 1 Plug Cap Pin Housing 4 9101557 1 Sensor Proximity Magnetic NO NC Figure A 41 Sensor Magnetic NO NC Cable 9101557A Buskro Ltd BK730 2 Tabber ...

Page 129: ...NF x 3 8 9 404810 2 Screw SHSS 10 32 UNF x 1 4 10 405250 3 Screw SHCS 1 4 20 UNC x 3 4 11 405675 3 Screw HHMS 1 4 20 UNC x 1 1 4 12 405810 3 Screw SHSS 1 4 20 UNC x 1 4 13 407240 4 Screw SHCS 3 8 16 UNC x 5 8 14 430250 2 Woodruff Key 606 3 16 x 3 4 15 437063 1 Retaining Ring 5 8 I D External 16 500040 2 Bearing R10 5 8 I D 17 606034 54 Cable 16 3 SJOW A 18 609101 2 Marette Orange 14 22 19 609111 1...

Page 130: ...ncoder Assembly 9100188A Item Part Number Quantity Description Reference 1 609000 0 75 Shrink Wrap 3 16 I D 2 614008 4 Male Contact Pin 3 614009 1 Plug Pin Housing 4 9100188 1 Shaft Encoder Figure A 43 Shaft Encoder Assembly 9100188A Buskro Ltd BK730 2 Tabber ...

Page 131: ...UNC x 1 4 2 402310 8 Screw PHMS 6 32 UNC x 1 4 3 700743 1 Connector Plate Rear BK730 4 700743C1 1 Power Cable Tabber 5 700743C2 1 Output Cable 6 700743C3 1 Encoder Cable 7 700743C4 1 Photo F B Cable 8 700743C5 1 Jam Cable Figure A 44 Connector Plate Harness BK730 700743A 4 1 5 1 6 1 7 1 8 1 2 8 1 6 3 1 ENCODER PHOTO F B OUTPUT POWER JAM Buskro Ltd BK730 2 Tabber ...

Page 132: ... 1 Cable 22 4 Shielded 75 10 606014 1 Cable 22 4 Shielded 26 11 606052 1 Cable 14 7 Unshielded 28 12 609004 3 Shrink Wrap 1 8 13 609110 8 Connector Push on 16 14 AWG Blue 14 609530 2 Connector Push On 22 18 AWG Red 187 Tab 15 613002 1 Knob 36mm Skirted 16 9102205 2 Switch Breaker 15A 2 Pole Illuminated Green 17 9102422 1 Switch Rocker 125VAC 4A 250VAC 2A 18 9103882 1 Panel Front Access Door BK730A...

Page 133: ...d 18 6 606040 1 Cable 14 2 SJOW BK WH 22 7 606531 1 Cable 22 2 Shielded 12 8 640300 1 Metal Oxide Varistor 120 VAC 9 640301 1 Diode 10 700321 1 Cover Dart Control 11 803020 1 Label High Voltage 12 9103686 1 Strain Relief 1 2 NPT 0 28 0 47 OD Blk Nylon 13 9103875 1 Printed Circuit Board Dummy for Speed Control Board 14 9103883 1 Front Panel BK730A 2 15 9103890A 1 Terminal Block Assembly BK730A 2 Pa...

Page 134: ...7 2 Terminal block Z roofstyle ground ZPE 4 2 4AN 4 9103438 10 End plate ZAP ZDU 4 2 4AN 5 9103439 3 Cross connection ZQV 4 2 6 9103440 2 Fuse terminal ZSI 2 5 2 1 4 X 1 1 4 10A 7 9103442 4 End bracket EW 35 8 9103465 1 Power Supply Switching 12V 9 9103685 1 Relay 12 VDC SPDT Din Rail Mounting Figure A 47 Terminal Block Assembly Front Panel BK730A 2 9103890A 1 1 9 1 5 3 8 1 4 10 4 10 7 4 2 13 3 2 ...

Page 135: ...20 UNC SS 10 439007 3 Lockwasher 1 4 External Tooth 11 439010 16 Lockwasher 1 4 I D 12 440010 16 Washer 1 4 I D 13 440510 4 Rubber Washer 1 4 I D 14 606531A 1 Cable Conveyor Receptacle 15 614109 7 Pin Power Contact 16 614127 1 Receptacle 23 7 AMP 17 615102 9 Tie Mount 18 615141 9 Lashing Tie 19 717530 4 Door Catch 20 803530 4 Caster Swivel 4 in 21 9102068 16 Bolt Carriage 1 4 20 UNC 3 4 LG 22 9102...

Page 136: ...rawings Page A 57 Figure A 48 Base Cabinet Assembly 9104015A 21 16 20 4 12 16 11 16 8 16 10 3 14 1 24 1 9 4 25 1 15 7 26 1 2 4 18 9 17 9 3 4 1 4 7 4 19 4 6 17 23 1 16 1 4 16 13 4 10 3 9 4 5 2 22 1 Buskro Ltd BK730 2 Tabber ...

Page 137: ... 1 Receptacle Female 23 37 6 9100197 1 Connector Female 14 Pin BLA14 7 9101647 1 Keying Plug Series 1 8 9103468 14 Ferrule 22 AWG Torquoise Figure A 49 Cable Rear Panel Upstream to BCB 9104143A 2 2 1 1 4 1 3 14 5 1 7 1 8 14 6 1 VIEW A VIEW B VIEW A 1 4 5 9 15 10 22 16 28 23 33 29 37 34 VIEW B CUT 1 8 OFF END OF KEYING PIN 9101647 AND INSTALL IN PIN 13 OF 614135 1 14 Refer to table for unsleeved le...

Page 138: ...e start FROM downstream equipment Remote stop FROM downstream equipment Remote stop FROM downstream equipment Remote start To Downstream equipment Remote stop To Downstream equipment Remote start To Downstream equipment Remote stop To Downstream equipment Description Not Connected Follow Signal FROM downstream equipment Follow Signal FROM downstream equipment 2 1 1 9 Red White 19 20 Green White No...

Page 139: ...ed Length 75 Total 2 609003 2 Shrink Wrap 3 8 I D 1 3 614113 1 Cable Clamp 4 9100197 1 14 Pin Weidmuller 5 9100785 14 Contact Female 24 20 AWG Size 20 DF 6 9102054 1 Receptacle Female 23 57 7 9103468 14 Ferrule 22 AWG Torquoise Figure A 51 Power from IEC to Front Panel 9104451A VIEW A L N GND VIEW A 3 2 1 4 5 6 7 8 5 1 2 3 2 3 6 1 4 2 7 3 3 2 3 2 1 1 Buskro Ltd BK730 2 Tabber ...

Page 140: ...2 615004 1 Relay Base 3 615021 1 T Rail DIN 8 4 9103436 7 Terminal block Z roofstyle ZDU 4 2 4AN 5 9103437 1 Terminal block Z roofstyle ground ZPE 4 2 4AN 6 9103438 1 End plate ZAP ZDU 4 2 4AN 7 9103439 2 Cross connection ZQV 4 2 8 9103442 2 End bracket EW 35 Figure A 52 Terminal Block Assembly Rear Panel BK730A 2 9104173A 8 2 5 1 4 7 1 1 2 1 3 1 6 1 7 2 Buskro Ltd BK730 2 Tabber ...

Page 141: ...K730 2 Tabber Base Wiring Page 4 of 5 B 6 Figure B 7 BK730 2 Tabber Base Wiring Page 5 of 5 B 7 Figure B 8 BK731 2 Tabber Head Wiring Page 1 of 6 B 8 Figure B 9 BK731 2 Tabber Head Wiring Page 2 of 6 B 9 Figure B 10 BK731 2 Tabber Head Wiring Page 3 of 6 B 10 Figure B 11 BK731 2 Tabber Head Wiring Page 4 of 6 B 11 Figure B 12 BK731 2 Tabber Head Wiring Page 5 of 6 B 12 Figure B 13 BK731 2 Tabber H...

Page 142: ...isable Switch K1 1 3 5 Run Relay 1 F1 5A N Machine Motor 1 L1 2 L2 M 1N 4004 blk wh 3 Arm 4 Arm Dart Speed Controller Production Pot 7 W 8 Lo 6 Hi Transport Speed Run Relay STACK sw 1 STACK 2 RUN 3 RUN sw 4 3 5 Base Motor Control L 3 12V 1 GND WIPER POTLO POTHI 3 MASTER 4 MASTER 1 FOLLOW 2 FOLLOW 5 ENC 6 ENC 7 PHOTO 1 8 GND GND 12 PHOTO1 10 BASE 7 BASE 6 MASTER 5 MASTER 4 FOLLOW 3 FOLLOW 2 CTLOUT ...

Page 143: ...1 3 5 Run Relay 1 F1 5A N Machine Motor 1 L1 2 L2 M 1N 4004 blk wh 3 Arm 4 Arm Dart Speed Controller Production Pot 7 W 8 Lo 6 Hi Transport Speed Run Relay STACK sw 1 STACK 2 RUN 3 RUN sw 4 3 5 Base Motor Control 115VAC 8 5 A 200V 208V 230V 0V L 3 12V 1 GND WIPER POTLO POTHI 3 MASTER 4 MASTER 1 FOLLOW 2 FOLLOW 5 ENC 6 ENC 7 PHOTO 1 8 GND GND 12 PHOTO1 10 BASE 7 BASE 6 MASTER 5 MASTER 4 FOLLOW 3 FO...

Page 144: ...K BU OG GN RD WH BK 11 Upstream cable from J2 on Base Control Board to upstream connector on the Base Cabinet 9104143A 22 AWG WH GN WH RD BK WH BU BK OG BK GN BK RD BK WH BK BU OG GN RD WH BK 12 Cable from Speed Control J3 on Base Control Board and 12 VDC J6 to 12 VDC power supply and speed control in front panel 9104443A 606018 22 AWG WH BK GY VIO BU GN YEL OG RD BN 13 Cable from J5 on Base Contr...

Page 145: ...CT SENSORS FRONT AND BACK 615537 PAGE 4 CONVEYOR AND INLINE REMOTE CABLES PAGE 4 CABLE 30 606531A CONVEYOR EXTENSION CABLE 2 1 5 3 7 6 2 1 5 3 7 6 614127 Rear View Male Pin 1 Black Pin 2 White Pin 3 Green Pin 4 Red Pin 5 Blue Pin 6 White Black Pin 7 Orange Pin 1 Black Pin 2 White Pin 3 Green Pin 4 Red Pin 5 Blue Pin 6 White Black Pin 7 Orange Rear View Female J7 606018A INLINE REMOTE CABLE DOWNSTR...

Page 146: ...ON POWER HEAD CABLE 14 CABLE 12 1 8 4 5 2 3 7 6 Dart Control Board CABLE 22 CABLE 25 CABLE 24 CABLE 23 CABLE 24 CABLE 25 CABLE 28 CABLE 27 CABLE 26 CABLE 12 Front Compartment View 10 A 5 A G G 12V RUN T L N _ Speed Control Board CABLE 13 CABLE 29 CABLE 22 CABLE 14 CABLE 18 CABLE 21 CABLE 24 CABLE 22 CABLE 12 CABLE 22 N L L N p n 640301 1N4004 Diode L N A A F F HI W LO p n 640300 Metal Oxide Varist...

Page 147: ...ODER POWER OUTPUT CABLE 7 ENCODER FROM MOTOR ASSEMBLY 1 2 3 4 Encoder Assembly Wiring BK RD WH BN WH BK RD GN WH CABLE 16 4 3 2 1 WH GN RD BK WH GN RD BK CABLE 16 1 2 3 CABLE 2 CABLE 3 CABLE 1 CABLE 7 CABLE 8 CABLE 9 CABLE 7 CABLE 2 CABLE 13 CABLE 17 SEE PAGE 7 CABLE 4A CABLE 4B CABLE 4C CABLE 4D Note 1N4004 diode p n 640301 must be installed on both ends of 12 connection going to 4 pin connector ...

Page 148: ... 4 5 6 1 3 2 1 4 8 12 3 7 11 14 FRONT PRODUCT SENSOR BACK PRODUCT SENSOR CABLE 3 SEE PAGE 4 CABLE 4B CABLE 4A CABLE 4C CABLE 4D CABLE 5 BK WH BK BK BK BK WH WH WH WH 2 1 2 1 2 1 2 1 WH BK WH BK BK WH BK WH WH BK GN RD CABLE 2 SEE PAGE 4 BK WH BK WH GN CABLE 5 TO REAR TERMINAL BLOCK ASSY SEE PAGE 4 CABLE 1 SEE PAGE 4 Buskro Ltd BK730 2 Tabber ...

Page 149: ...TROLLER I O KEYPAD Cable 9 Cable 11 Cable 10 COMM Tabber CPU Board 9101275 Tabber Interface Board 9101133 Page 4 5 Phase Driver Unit 9101123 Page 5 2 Phase Driver Unit 9103548 Page 6 P h a s e S h i f t C a p a c i t o r To EMI Filter See Page 2 for details on power wiring Note 1 For details on power wiring see Page 2 2 For details on Tabber Connection Plate wiring see Page 3 3 For details on Tabb...

Page 150: ...I Filter Cable 1 From Power Connector on Tabber Connector Plate View A View A Chassis Ground BLUE RED ORANGE GREEN BLACK DC POWER CN1 24V GND PULSE DIR A W OFF FULL HALF C D INH TIMING CN2 1 12 1 5 1 2 3 4 5 6 7 8 9 10 BK 18 18 RD 18 18 WH 18 18 BK 18 18 OG 18 18 BK 18 18 BK 18 18 GN 18 18 BK 18 18 GN 18 18 BK 18 18 OG 18 18 RD 18 18 BK 18 18 RD 18 10 BK 18 10 BK 18 18 WH 18 18 WH 18 18 BK 18 18 B...

Page 151: ... 3 2 1 2 1 3 CONTROLLER I O KEYPAD Cable 1 Cable 2 Cable 3A Cable 3B Cable 4 Cable 5 Cable 6 Cable 7 Cable 8 Cable 9 Cable 11 Cable 10 COMM 1 2 3 4 5 1 2 3 1 2 3 4 5 6 7 8 1 2 3 4 1 3 2 1 3 2 Note This is part of Cable Harness 9101134A WH BK WH BK WH BK RD WH BN RD BU VT BK GN OG YE BK WH GN WH GN RD BK BK WH RD WH BK RD BK WH RD Buskro Ltd BK730 2 Tabber ...

Page 152: ...M Cable 5 Cable 3A Cable 3B Cable 4 Buskro PN 9101085 Cable 13 Cable 7 Cable 12 Cable 8 Cable 9 Buskro PN 606311A Cable 11 Cable 2 To 5 Phase driver unit To terminal blocks Page 2 To Terminal Blocks Page 2 To 2 Phase driver unit To takeup motor and capacitor BK WH BK NO NC C NO NC C NO NC C WH RD GN BN BU OG YE VT WH BK WH BK RD BK WH RD BK BK WH RD BK WH RD WH BK RD WH BK RD WH BK WH BK WH BK WH ...

Page 153: ...ing Page 5 of 6 DIR A W OFF FULL HALF TIMING C D INH PULSE GND 24V DC POWER 5 Phase Driver Unit To Terminal Blocks Page 2 To Terminal Blocks Page 2 To Tabber Interface Board 5 VDC UWSTEP Page 4 From UNWIND Motor Page 1 RD WH BK BK OG BK RD OG BK GN BU Buskro Ltd BK730 2 Tabber ...

Page 154: ...Tabber Head Wiring Page 6 of 6 2 PHASE DRIVER 5 VDC RED BLUE GREEN BLACK LINE MOTOR NEUTRAL J4 J3 To Terminal Blocks Page 2 To Tab Step Motor Page 1 RD BU GN BK GN WH BK GROUND GROUND 100 115 To Tabber Interface Board Page 4 BK WH TABSET Buskro Ltd BK730 2 Tabber ...

Page 155: ...Appendix B Electrical Drawings Page B 14 Figure B 14 Tabber CPU Board DIP Switch Settings and Programming Buskro Ltd BK730 2 Tabber ...

Page 156: ...t Interface Cable p n 606311A Connects to 9101134C10 cable 10 of Tabber Connector Plate Harness p n 9101134A PWR LED Will be on when 12 VDC is applied Table A Tabber II CPU Board Dip Switch Assignments DIP Default Setting Function 1 On Off For normally de energized stop relay For normally energized stop relay 2 On Off For 660 DPI 7IB base For 600 DPI Tabber base 3 On Off For 5 phase tab stepper mo...

Page 157: ...ent Connections to from an Upstream Machine Connections to from a Downstream Machine Run Stop Control for a Friction Feeder Connection to optional Speed Control Board Outputs to Run and Stack Relays Configuration DIP Switches Power Connector Connection to Front Panel Controls STOP Input from a Conveyor Indicates that Power is applied to Board Indicates that a START Input is received Lit Input Rece...

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