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In the table below, you will find the possible alternative of temperature
classes depending of the cooling system and the maximal motor
frequency:

Cooling

system

Direct cooling

Recirculating cooling

Type

Temperature

class

Max. motor

frequency

Temperature

class

Max. motor

frequency

NC 0200 B

T4(i/o)

T3(i)/T4(o)

T3(i/o)

50 Hz
60 Hz
60 Hz

T3(i/o)

T3(i)/T4(o)

60 Hz
60 Hz

COBRA NC 0300 B

or

The following temperature classes are available

T4(i/o)

or

T3(i/o)

when the vacuum pump is equipped with a direct cooling system.

The

internal and external temperature class must be identical !

If the va-

cuum pump is equipped with a recirculating cooling system, only the
temperature class

T3(i/o)

is available.

For the adjustment of the temperature class, imperatively refer to
“Adjustment of the thermostatic valve (option) and adjustment of the
temperature class”.

In the table below, you will find the possible alternative of temperature
classes depending of the cooling system and the maximal motor
frequency:

Cooling sys-

tem

Direct cooling

Recirculating cooling

Type

Temperature

class

Max. motor

frequency

Temperature

class

Max. motor

frequency

NC 0300 B

T4(i/o)
T3(i/o)

50 Hz
50 Hz

T3(i/o)

50 Hz

T3(i/o)

60 Hz

Installation

Vacuum system

The vacuum system must be placed in a horizontal position on a level
surface.

Make sure there is enough space around the pump system (at least
1.5 m) for service work, etc.

The pipes must be cleaned before assembly. Be sure to completely re-
move any foreign matters such as welding slag and swarf. Flush or
blow out the pipes before connecting up.

Install the inlet pipe (into the nominal diameter of the pump flange or
the inlet valve port) as short as possible because of resistance in the pi-
peline. If longer pipelines (> 5 m) are planned, a wider nominal diame-
ter is necessary.

Connect the pipes in such a way so that no tensile or compressive
stress is placed on the system, using bellows if necessary.

WARNING

A filter or a screen has to be installed on the suction side of the va-
cuum pump, in order to avoid any suction of particles and foreign
matter in the vacuum pump (explosion danger ! ).

The filter or the screen should have a mesh size

£

0.8mm.

Busch offers an intermediate flange screen, which corresponds to this
prescription (for DN50 flange: Busch Part No. 0534 538 534)

The inlet and outlet pipes must be laid with gradients so that no
condensation can enter the pump.

Electrical connection/ Checks

Electrical installation may only be carried out by a specialist.

l

Make sure that the requirements according to EMC-Directive
2014/30/EU as well as the current EN-standards, electrical and
occupational safety directives and the local or national regulations
respectively, are complied with (this is the responsibility of the
designer of the machinery into which the vacuum pump is to be
incorporated; see also the corresponding comments in the
E

U-

Declaration of Conformity).

l

Make sure that the power supply is compatible with the data on
the nameplate of the drive motor

l

Make sure that an overload protection according to EN 60204-1 is
provided for the drive motor

l

Make sure that the drive of the vacuum pump will not be affected
by electric or electromagnetic interference; if unsure please seek
advice from your Busch representative

If the direction of rotation of the pump is wrong, serious damage may
occur.

In order to change the direction of rotation, two phases on the motor
must be reversed.

If the vacuum pump is delivered without drive motor, a drive motor
must be mounted according to the following specifications:

Motor type

3ph motor - synchronous motor

Number of poles

2

Size
COBRA NC 0100 B

BG 100

Size
COBRA NC 0200 B

BG 132

Size
COBRA NC 0300 B

BG 132
BG 160 with adapter flange

Fixing type

Flange, IM 3001 (IM B5)

Assembly position

Shaft horizontal

Network frequency

max. 50 Hz, resp. 60 Hz. See nameplate of the
vacuum pump

Varaible speed drive

Authorized for all vacuum pumps.
The motor must be of nominal constant power
over the entire speed range.

Network voltage

Customised

Protection type

Customised

Explosion protection

In regard to its explosion protection, the motor
must have at least the same protection level as
the vacuum pump for the outside area (“outside”
(o)). See nameplate of the vacuum pump. A
higher protection level, e.g. for the explosion
group or the temperature class, can also be used.

The highest permissible motor power is regulated according to the
operating frequency and the operational mode, see table below:

Installation
Seite/ Page/ Page 16

2G
or
3G

IIB

T3, T4*

No ATEX Zone

2G
or
3G

IIB

2G
or
3G

IIC
or
IIB

II

I

nside

O

utside

II

I

nside

Ex

 

h

Ex

 

h

Ex

 

h

T3,

 

T4*

T3, T4*

Gb
or 
Gc

Gb
or 
Gc

X

X

or 
Gc

X

O

utside

II

II

Gb

Summary of Contents for COBRA NC 0100 300 B Series

Page 1: ...for pour ATEX Category 2 3 Ateliers Busch S A Zone industrielle 2906 Chevenez Schweiz Switzerland Suisse 0870536249 0005 050521 Originalbetriebsanleitung Original instructions Manuel original nderung...

Page 2: ...or mounting instructions 17 Motor mounting 17 Alarm values for calibration of monitoring devices 18 Start up 19 Vacuum pump 19 Adjustment of the thermostatic valve option and adjustment of the tempera...

Page 3: ...ch nung auf der Vakuumpumpe und die Einstellung der Abschaltwerte Die Vakuumpumpe darf nicht zum F rdern von explosionsf higer Atmosph re eingesetzt werden die zum Selbstzerfall neigt oder che misch i...

Page 4: ...gewisse Zeit nachlaufen in der mit Nicht explosives Gas gesp lt wird Inertisierungsablauf l Pumpe laufen lassen l nach Ende des Prozesses den Pumpeneinlass Saugventil MV1 schliessen l am saugseitigen...

Page 5: ...ide 2G oder 3G IIB T4 Outside 2G oder 3G IIB or IIC T4 1 Ger t nach der Richtlinie 2014 34 EU 2 Ger tegruppe II F r Nicht Bergbau Anwendungen 3 Innen und Aussen der Vakuumpumpe 4 Explosionsf hige Gasa...

Page 6: ...t eine gr ssere Nennweite erforderlich Die Rohrleitungen sind so anzuschliessen dass keinerlei Zug oder Druckspannungen auf das System ausge bt werden evtl Kompensa toren vorsehen WARNUNG Auf der Saug...

Page 7: ...ax Motorleistung bei direktem Netzbetrieb Max Motorleistung bei Frequenz umrichtersbetrieb NC 0100 B 50 Hz 3 kW 4 kW 60 Hz 4 kW 7 5 kW NC 0200 B 50 Hz 5 5 kW 7 5 kW 60 Hz 7 5 kW 11 kW NC 0300 B 50 Hz...

Page 8: ...0 07 1 4 bar rel C J hrlich 300 hPa 300 hPa 300 hPa 300 hPa NC NT 0300 B 300 hPa SA 0701 Schwingungs aufnehmer Messen der Gesamt schwingung der Pumpe 4 20 mA 0 1g RMS D J hrlich 0 4g RMS 10 4 mA 0 4g...

Page 9: ...oder W rmetr ger l l Differrenzdruck zwischen K hlmediumeinlass und auslass l K hlmediumtemperatur l Druck auf Saug und Druckseite l Betriebsfrequenz l Umgebungstemperatur Folgende Tabellen zeigen die...

Page 10: ...ehe St rung WARNUNG W chentlich ist die Sperrgasversorgung der Dichtung zu pr fen falls diese nicht automatisch mit einem Durchflussmessger t berwacht wird Die Sperrgasmenge f r die Dichtungssysteme 1...

Page 11: ...2010 EN 1012 2 1996 A1 2009 Kompressoren und Vakuumpumpen Sicherheitsanforderungen Teil 1 und 2 EN ISO 2151 2008 Akustik Kompressoren und Vakuumpumpen Bestimmung der Ger uschemission Verfahren der Ge...

Page 12: ......

Page 13: ...the corresponding explosion protection markings on the pump and the switch off temperature setting The vacuum pump should not be used for the handling of explosive at mospheres which can self destruct...

Page 14: ...ng which a flushing with non explosive gas is executed Inerting process l Let run the pump l Close the pump inlet after the end of process suction flange MV1 l Feed non explosive gas through the flush...

Page 15: ...utside of the vacuum pump 4 Possible explosive gas atmosphere in normal running inside and outside apparatus category 2 for Zone 1 or only in case of dysfunction apparatus category 3 for Zone 2 5 Type...

Page 16: ...escription for DN50 flange Busch Part No 0534 538 534 The inlet and outlet pipes must be laid with gradients so that no condensation can enter the pump Electrical connection Checks Electrical installa...

Page 17: ...alled bet ween the motor and the vacuum pump Respect the Installation and Operating Instructions of the coupling Regarding the explosion pro tection the coupling must show at least the same protection...

Page 18: ...PSA 0301 Pressure switch signals the overpressure limit of the exhaust gases 0 07 1 4 bar rel C 1 year 300 hPa 300 hPa 300 hPa 300 hPa NC NT 0300 B 300 hPa SA 0701 Vibration sensor measures the global...

Page 19: ...ure l Pressure on suction side and pressure side l Frequency used l Ambient temperature The following table shows the following recommendations for the ad justment of the thermostatic valve in case of...

Page 20: ...f this is not automatically controlled by a flow meter The barrier gas quantity for the sealing systems 1 and 2 should be 2 5 to 3 l min see the Instruction and Operating manual COBRA NC 0100 0300 B W...

Page 21: ...limbs EN 1012 1 2010 EN 1012 2 1996 A1 2009 Compressors and vacuum pumps Safety requirements Part 1 and 2 EN ISO 2151 2008 Acoustics Noise test code for compressors and vacuum pumps Engineering method...

Page 22: ......

Page 23: ...COBRA NC 0200 0300 B Veuillez cet effet respecter le marquage de protection contre les explosions figurant sur la pompe vide et le r glage des valeurs d arr t La pompe vide ne doit pas tre utilis e po...

Page 24: ...ertain temps vide pendant lequel elle sera rinc e avec du gaz non explosif Processus d inertisation l Laisser tourner la pompe l Fermer l entr e de la pompe la fin du processus vanne aspiration MV1 l...

Page 25: ...ne 1 ou uniquement en cas de dysfonctionne ment cat gorie d appareils 3 pour Zone 2 5 Type de protection 6 Temp rature de gaz et de surface maximale classe temp rature T4 135 C T3 200 C 7 Conditions p...

Page 26: ...n de la pompe vide pour viter l aspiration de particules et de corps trangers dans la pompe vide en fonctionnement danger d ex plosion Le filtre ou le tamis doit avoir une grandeur de mailles 0 8 mm B...

Page 27: ...4 kW 7 5 kW NC 0200 B 50 Hz 5 5 kW 7 5 kW 60 Hz 7 5 kW 11 kW NC 0300 B 50 Hz 7 5 kW 11 kW 60 Hz 9 2 kW 11 kW Instructions de montage du moteur Avant le montage du moteur l accouplement doit tre instal...

Page 28: ...rpression des gaz de sortie 0 07 1 4 bar rel C annuellement 300 hPa 300 hPa 300 hPa 300 hPa NC NT 0300 B 300 hPa SA 0701 Capteur de vibrations mesure la vibration globale de la pompe 4 20 mA 0 1g RMS...

Page 29: ...sion diff rentielle entre l entr e et la sortie du r frig rant l Temp rature du r frig rant l Pression l aspiration et l chappement l Fr quence de fonctionnement l Temp rature ambiante Le tableau suiv...

Page 30: ...SEMENT L alimentation en gaz de barrage du joint doit tre contr l e chaque semaine si cela n est automatiquement ex cut par un d bitm tre La quantit de gaz de barrage pour les syst mes d tanch it 1 et...

Page 31: ...harge lectrostatique et une d charge d tincelles L installation lectrique doit tre contr l e toutes les 4 000 heures de fonctionnement au niveau de son fonctionnement et d ventuels d g ts Cela compren...

Page 32: ......

Page 33: ...2009 Compresseurs et pompes vide R gles de s curit Partie 1 et 2 EN ISO 2151 2008 Acoustique Code d essai acoustique pour les compresseurs et les pompes vide M thode d expertise classe de pr cision 2...

Page 34: ...Note...

Page 35: ...Note...

Page 36: ...aly info busch it Japan info busch co jp Korea busch busch co kr Malaysia busch busch com my Mexico info busch com mx Netherlands info busch nl New Zealand sales busch co nz Norway post busch no Peru...

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