BUSCH COBRA AC 1000 F, Installation And Maintenance Instructions Manual

Page: 2 / 28

Table of Contents
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Description. . . . . . . . . . . . . . . . . . . . . . . . . 4
Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Principle of operation . . . . . . . . . . . . . . . . . . . . . . . 4
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Process diagram . . . . . . . . . . . . . . . . . . . . . . . . 4
Sealing systems . . . . . . . . . . . . . . . . . . . . . . . . . . 4
On/ Off switch . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety information . . . . . . . . . . . . . . . . . . . . . . . . 5
Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety area . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stopping procedure for maintenance. . . . . . . . . . . . . . 6
Start-up procedure after maintenance . . . . . . . . . . . . . 6
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Transportation of packaged pump . . . . . . . . . . . . . . . . 6
Transport in unpacked state . . . . . . . . . . . . . . . . . . . 6
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Short-term Storage . . . . . . . . . . . . . . . . . . . . . . . . 6
Removal from storage . . . . . . . . . . . . . . . . . . . . . . 6
Conservation . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Starting-up of the vacuum pump after storage. . . . . . . . . 7
Installation and Commissioning . . . . . . . . . . . . . . . . . . 7
Installation prerequisites . . . . . . . . . . . . . . . . . . . . . 7
Local installation . . . . . . . . . . . . . . . . . . . . . . . . 7
Suction connection. . . . . . . . . . . . . . . . . . . . . . . 7
Discharge connection . . . . . . . . . . . . . . . . . . . . . 8
Cooling liquid connections (CL) . . . . . . . . . . . . . . . . 8
Connection for the injection liquid into the cylinder (INJ) . . . 8
Electrical connection/ Checks . . . . . . . . . . . . . . . . . 8
Monitoring the cooling liquid temperature (TSA+/0101) (option)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Monitoring the outlet gas temperature of the pump (TSA+/0102)
8
Technical data of the standard product TSA+/0101 and
TSA+/0102 . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical connection . . . . . . . . . . . . . . . . . . . . . 9
Monitoring the counter pressure at the outlet of the pump
(PSA+/0301). . . . . . . . . . . . . . . . . . . . . . . . . . 9
Technical data of the standard product . . . . . . . . . . . 9
Monitoring the oil level in the oil housing on the motor side
(LSA-/0201 and LSA+/0202) . . . . . . . . . . . . . . . . . 10
Technical data of the standard product . . . . . . . . . . 10
Monitoring the cooling liquid flow (FSA-/0501) . . . . . . . 10
Monitoring the injection liquid flow (FSA-/0502) . . . . . . . 10
Monitoring the vibrations of the pump (SA+/0701) . . . . . 10
Technical data for the standard product . . . . . . . . . . 10
Assembly instructions for the motor . . . . . . . . . . . . . 10
Fitting of the couplings. . . . . . . . . . . . . . . . . . . 11
Axial displacement . . . . . . . . . . . . . . . . . . . . . 11
Coupling alignment . . . . . . . . . . . . . . . . . . . . 11
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Electrical connection . . . . . . . . . . . . . . . . . . . . . 11
Connecting up of lines/ pipes. . . . . . . . . . . . . . . . . 12
Filling up with oil . . . . . . . . . . . . . . . . . . . . . . . 12
Filling in cooling liquid (CL) . . . . . . . . . . . . . . . . . . 12
Connection of the injection liquid into the cylinder (INJ) . . . 12
Saving the operating parameters . . . . . . . . . . . . . . . 12
Recommendations on operation. . . . . . . . . . . . . . . . . 13
Application . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Switching the vacuum pump on/ off . . . . . . . . . . . . . 13
First start-up of the system . . . . . . . . . . . . . . . . . 13
Switching off the system . . . . . . . . . . . . . . . . . . 13
Re-start procedure following an Emergency Shut Down of the
system . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
General information . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance program. . . . . . . . . . . . . . . . . . . . . . 15
Weekly:. . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Monthly: . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Yearly: . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Every 5000 operating hours: . . . . . . . . . . . . . . . . . 15
Every 8000 operating hours: . . . . . . . . . . . . . . . . . 15
Every 10’000 operating hours: . . . . . . . . . . . . . . . . 15
Every 16’000 operating hours, at the latest after 4 Years:. . . 15
Stopping procedure for maintenance . . . . . . . . . . . . . 15
Start-up after maintenance . . . . . . . . . . . . . . . . . . 16
Checking the oil . . . . . . . . . . . . . . . . . . . . . . . . . 16
Checking the oil level . . . . . . . . . . . . . . . . . . . . . 16
Topping up with oil . . . . . . . . . . . . . . . . . . . . . . 16
Checking the colour of the oil . . . . . . . . . . . . . . . . 16
Life-span of the Oil . . . . . . . . . . . . . . . . . . . . . . . 16
Oil change . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Draining used oil . . . . . . . . . . . . . . . . . . . . . . . 16
Filling in new oil . . . . . . . . . . . . . . . . . . . . . . . 17
Cooling liquid . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Checking the flow rate . . . . . . . . . . . . . . . . . . . . 17
Drain the cooling liquid . . . . . . . . . . . . . . . . . . . . 17
Checking the current consumption . . . . . . . . . . . . . . . 17
Checking the motor hood . . . . . . . . . . . . . . . . . . . . 17
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Removal from service . . . . . . . . . . . . . . . . . . . . . . . 17
Temporary removal from service . . . . . . . . . . . . . . . . 17
Recommissioning . . . . . . . . . . . . . . . . . . . . . . . . 17
Dismantling and Disposal of the vacuum pump . . . . . . . . . 18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Spare parts kit . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Set of seals . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Overhaul kit . . . . . . . . . . . . . . . . . . . . . . . . . 22
Oil type/ quantity . . . . . . . . . . . . . . . . . . . . . . . . . 23
Oil type. . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Oil quantity. . . . . . . . . . . . . . . . . . . . . . . . . . 23
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EU-Declaration of Conformity . . . . . . . . . . . . . . . . . . . 25
Introduction
Page 2
Introduction
Congratulations on your purchase of the Busch vacuum pump. With
watchful observation of the field’s requirements, innovation and steady
development Busch delivers modern vacuum and pressure solutions
worldwide.
These operating instructions contain information for
–
product description,
–
security,
–
transport,
–
storage,
–
installation and commissioning,
–
maintenance,
–
overhaul,
–
troubleshooting
of the vacuum pump.
For the purpose of these instructions, “handling” the vacuum system
means the transport, storage, installation, commissioning, influence on
operating conditions, maintenance, troubleshooting and overhaul of
the vacuum system.
Prior to handling the vacuum system, these operating instructions
shall be read and understood. If anything remains to be clarified
please contact your Busch representative!
Keep these operating instructions and, if applicable, other pertinent
operating instructions available on site.