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Troubleshooting

103

Diagnostic LED's, cont'd.

D3 SERVO ENABLED RELAY

Indicates when the servos enabled relay, CR2 on the Amplifier Board, is
energized.

D57, D58, CPU0, CPU1

Indicates CPU activity.

D68 HORN

Indicates power is being sent to the horn.

D55, D56, PCS0, PCS1

Indicates CPU activity.

D69 COUNTER RELAY

Indicates when the counter relay, CR3 in the main enclosure, is
energized.

D79, D80, D81 OPTIONAL I/O STATUS

Indicates optional input or output signal status.

D59, D60, D61 OPTIONAL INPUT STATUS

Indicates optional input signal status.

D49 RUN PWR

Indicates that the run circuit has been energized. The run circuit is made
up of the START button, STOP button, mag-lock on the front cover, and
the CPU status relay CR2 on the Amplifier board. All of these contacts
must be closed for the run circuit to seal-in.

D46 CPU STATUS RELAY

Indicates the CPU is active and ready to control the motors. This LED
must be on before the run circuit will seal-in.

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Summary of Contents for 2200M

Page 1: ...Copyright 2017 by Burford Corp Second Edition Date September 2015 Manual Part No Serial Smart Tyer 2200M 2300M...

Page 2: ...jewelry and long hair should be considered a safety hazard around mechanical equipment Ensure that they will not be entangled in the equipment 6 Keep clear of moving machine parts Bodily harm and or...

Page 3: ...negligence or misuse of its product Such negligence or misuse includes but is not limited to software program alteration removal of guards faulty wiring due to improper installation subjecting the uni...

Page 4: ...rements 15 Unit Overview 16 E Stop Location 17 CHAPTER 2 KEY COMPONENTS 20 Tyer Head 20 Needle 21 Twister Hook 22 Holder Shear 23 Holder Shear cont d 24 Holder Shear cont d 25 Bag Switch 26 Package Re...

Page 5: ...tion Sensor 38 Speed Follower Encoder 39 Stand 40 Conveyor 40 CHAPTER 3 INSTALLATION PROCEDURES 41 Mechanical Installation 41 Mechanical Installation cont d 42 Mechanical Installation cont d 43 Mechan...

Page 6: ...ng and threading the ribbon cont d 61 CHAPTER 5 SETTINGS AND ADJUSTMENTS 65 Proximity Sensor Adjustment 65 Proximity Sensor Locations 65 Proximity Sensor Locations cont d 66 Gathering Belts Tension Ad...

Page 7: ...83 Communicating With The Controller 83 General 83 Communications programs 83 Burford TERMINAL program 84 Terminal program in Microsoft Windows version 3 0 or 3 1 85 Configuring the Microsoft Windows...

Page 8: ...TER 7 TROUBLESHOOTING 101 Diagnostic LED s 101 Diagnostic LED s cont d 102 Diagnostic LED s cont d 103 Seven Segment LED Error Codes 104 Seven Segment LED Error Codes cont d 105 Audible Alarm Codes 10...

Page 9: ...ntinuity 154 Test procedure for servo motor fuses 155 Test procedure for checking the proximity switch LED s 156 Test procedure for the BCD switch 157 Test procedure for the bag switch 158 Test proced...

Page 10: ......

Page 11: ...Chapter 1 Introduction...

Page 12: ...n of four servo motors which perform the twist tying function This machine is normally installed onto a bagger or conveyor and interfaced into the existing control system to create a complete package...

Page 13: ...VAC 50 60 HZ 1 15 A 220 VAC 50 60 HZ 3 15 A 380 460 VAC 50 60 HZ 1 15 A 380 460 VAC 50 60 HZ 3 15 A Air 60 PSI Models MODELS 2300 Product flow moves left to right when viewing front of unit 2200 Prod...

Page 14: ...erlock and safety circuits are provided standard A counter signal is provided which can be used in conjunction with an external counter not provided On flighted conveyors flight spacing up to 18 may b...

Page 15: ...termine the required length of the bag neck This formula is provided in case you are developing a new product package and need to calculate a bag neck length for an automatic taping operation Please c...

Page 16: ...16 Chapter 1 Unit Overview Dancer Arm Ribbon Tension Spring Castor Electrical Panel Brush Assembly Tyer Head Main Disconnect Optional Stand Electrical Hook Up Ribbon Assembly User Interface...

Page 17: ...head The Main Disconnect is located on the Electrical Panel The operators should become familiar with these locations The Below are the locations for the Emergency Stops E Stop and the Main Disconnec...

Page 18: ......

Page 19: ...Chapter 2 Key Components...

Page 20: ...how the Smart Tyer functions Tyer Head The Tyer Head is made up of all the mechanical and electrical components necessary to perform a closure The Tyer Head applies the ribbon to the product When the...

Page 21: ...Key Components 21 Needle The Needle wraps the ribbon around the bag neck and places the ribbon into the Holder Shear Cover removed for clarity of component location Needle...

Page 22: ...22 Chapter 2 Twister Hook The Twister Hook takes the ribbon and twists it to tie the ribbon Cover removed for clarity of component location Twister Hook...

Page 23: ...the current closure It simultaneously holds the ribbon for the next closure The Holder Shear cycles between the two sides Each side performs the same function to shear the ribbon for the current closu...

Page 24: ...24 Chapter 2 Holder Shear cont d Shearing Edge Holding Surface This part of the ribbon will be held for the next closure This part of the ribbon will be used for the current closure...

Page 25: ...lder Shear cont d During the closing sequence the needle will place the ribbon around the bag neck and into the Holder Shear The Holder Shear will cycle cutting the top of the ribbon to be tied around...

Page 26: ...actuated by the bag neck of the product When product is being transferred by the conveyor to the gathering belts the bag neck will force the bag switch to pivot downstream The bag switch sends a signa...

Page 27: ...is an integral part of the Ribbon Tension assembly and the electronics This system determines whether a bag neck has been properly presented in tying position As the needle wraps the ribbon around the...

Page 28: ...ream side of the lobe is flush with the mounting block with the belt pulley positioned so the upper belt is approximately 1 8 from the needle shaft It is used to increase or decrease the tie window Co...

Page 29: ...peed switch enables the operator to adjust the speed of the gathering belts The belt speed can be adjusted from a setting of zero to fifteen some BCD switches may have A D instead of 1 4 In normal ope...

Page 30: ...ntrol the machine It houses the E Stop Start button Thread button Operation Selector Switch Motors Enabled Light Initialized Light Tyer fault light and the Belt Speed Switch The Securing Latch s is us...

Page 31: ...is located on the front of the Main Enclosure The main disconnect controls the power to the unit This is where the machine is turned ON or OFF Turn the Unit ON by turning the disconnect Switch to the...

Page 32: ...drop sensor the ribbon brake and the dancer arm The Smart Tyer comes standard with a double ribbon spool holder Ribbon Tension Assembly Ribbon Tension Spring The Ribbon Tension Spring is used to incr...

Page 33: ...tate freely when the tyer is pulling ribbon It can be adjusted by loosening the set screw at the upper or lower V belt clamps The Dancer Arm decreases ribbon tension by releasing the brake preassure I...

Page 34: ...r A ribbon drop will cause the dancer arm to return to its home position activating a lever that moves the ribbon drop tab over the sensor energizing it An alarm will notify the operator of a ribbon d...

Page 35: ...gently pull the bag neck and product against the inlet guide and main plate of the tyer The Adjustment Knob varies the tension of the gathering brushes This knob limits the amount of mesh between the...

Page 36: ...ly cuts off the flow of air at a certain pressure An adjustable knob is used to control the amount of pressure desired to help flatten the bag tail The Operator Display shows messages sent from the CP...

Page 37: ...re items that may be purchased as an upgrade with the Burford Smart Tyer Your unit may or may not have these items on it Contact Burford for further information Order your Optional Components from Bur...

Page 38: ...em monitors packages as they pass through the Burford Model 2200M 2300M Servo Tyer and stops the bagger or sounds an audible alarm depending on dip switch 6 on Amp board if a twist tie is not applied...

Page 39: ...he Speed Follower Encoder gives the tyer the ability to automatically adjust the speed of its gathering belts so that the belt speed changes as the conveyor speed changes An Encoder is used to monitor...

Page 40: ...th available These come with castors for portability An optional conveyor is available for your Smart Tyer The conveyer transfers product through the unit so an closure can be applied Burford conveyor...

Page 41: ...Chapter 3 Installation...

Page 42: ......

Page 43: ...d bolt this assembly onto the conveyor with 5 16 bolts and nylon insert nuts provided Square bracket with conveyor and tighten securely Mounting Holes These instructions are for a typical bagger If yo...

Page 44: ...erline of the gathering belts should align with the center of the package For instance the belts should be 2 inches above the conveyor for a 4 inch tall package If necessary raise or lower the bracket...

Page 45: ...ons position the product shelf plate inside the scoop channel Line up the inlet plate slot with the two 2 studs on the side of the bagger conveyor Secure with the flat washers and nuts provided 7 Posi...

Page 46: ...pin operator control box connector if equipped attached to the main enclosure and connect it to the mating bulkhead connector on the back of the tyer These connectors are keyed so that they cannot be...

Page 47: ...ng is a description of the other possible connections Bagger enable circuit safety interlock The Tyer provides a set of dry contacts that close when the Tyer is ready to tie packages The Bagger Enable...

Page 48: ...a set of dry contacts are supplied as an input to the customer s counter The External Counter relay CR3 is mounted in the Tyer s electrical enclosure Connection can be made using wires 41 and 42 in th...

Page 49: ...periods of maintenance in other areas This connection can be made using wires 40 and 43 in the flexible conduit coming from the main enclosure Wire 40 should be connected to the Line side of the coil...

Page 50: ......

Page 51: ...Chapter 4 Operation...

Page 52: ......

Page 53: ...g neck releases the bag switch the Model 2200M 2300M controller waits for a short time before commencing the tie cycle This delay allows the bag neck to gather against the ribbon for a more secure tie...

Page 54: ...e current tie cycle before the twister hook and holder shear begin their motion An audible alarm is sounded to alert the operator of a possible problem This system detects inadvertent bag switch actua...

Page 55: ...arm is engaged causing the V belt to be pushed up and away from the pulley releasing the brake The system provides an identical setup which may be utilized by releasing the locking pin and rotating th...

Page 56: ...g 80 The Package Sensor is an advanced retro reflective photo proximity type The sensor is factory preset to accommodate a large range of bag types and conveyor surfaces However for optimal operation...

Page 57: ...yor started slowly and the belts started quickly In order for the tyer to use automatic speed following the tyer requires an additional input signal to determine the conveyor speed An Encoder is used...

Page 58: ...ased on precise computer control of servo motors The electronic nature of the Smart Tyer is unique in that it does not require any mechanical timing adjustments The CPU contained in the proprietary el...

Page 59: ...nd start the homing sequence When the homing sequence is successfully completed the Tyer is in the RUN mode The operator should check the belt speed setting to ensure that it is correct for the curren...

Page 60: ...peration it should be in the AUTO position If the interlock signal from the bagger is connected properly the brushes and belts will only run when the bagger is active To override this interlock signal...

Page 61: ...he following is a list of the audible alarm codes A long beep is 1 second in duration A short beep is 1 2 second in duration Alarm Display Code Description 1 Short None Power turned on or home sequenc...

Page 62: ...n the spindle so that the ribbon leaves at the top of the spool To install a ribbon spool place the ribbon spool on ribbon spindle Then place the ribbon chuck on the spindle and turn the ribbon chuck...

Page 63: ...tween the two front covers ensuring that the ribbon is captured by the needle Next slip the ribbon along the bottom of the access cover towards the discharge end While letting the dancer arm relax to...

Page 64: ......

Page 65: ...Chapter 5 Settings and Adjustments...

Page 66: ......

Page 67: ...ount of ribbon dispensed and to detect ribbon drop All six sensors are small 8 mm diameter inductive proximity sensors Each sensor should be adjusted so it is 0 030 0 050 inch from its target Proximit...

Page 68: ...proximity sensor senses the twister hook as it rotates The Needle proximity sensor senses the needle while its in the home postion The Ribbon Drop proximity sensor senses the drop tab when the ribbon...

Page 69: ...tightness of the belts places an excess load on the belt motor an may result in a blown fuse on the Amplifier board Upper Belt Adjustment 1 Measure tension of upper gathering belt at area as shown 2...

Page 70: ...justment 1 Measure tension of lower gathering belt at area shown 2 With 2 5 pounds of pressure applied to belt the deflection should be approximately 5 16 of an inch 3 To adjust re position lower idle...

Page 71: ...ets the bag neck out straight to properly enter the tyer belts On bun bags it is usually not desired to pull on the bag with the brushes Rather the objective is merely to feed the bag neck smoothly in...

Page 72: ...selector switch on the operator panel to the ON position Be sure to return the switch to the AUTO position after testing To properly set the speed of the gathering belts you must be running product a...

Page 73: ...lide the spring stop until correct tension is reached Position thumb screw next to spring stop and securely tighten Dancer Arm Adjustment Position dancer arm such that it is aligned with the corner of...

Page 74: ...ld be sensing the ribbon drop tab When the ribbon has been threaded and ready for production the ribbon drop sensor should not be sensing the ribbon drop tab Once the adjustments are satisfactory run...

Page 75: ...er Shear must be on the inside position If these two items are too close the ribbon will sometimes wrap around the shaft of the hook If these are too far away ties will be missed The only adjustment a...

Page 76: ...on each side of the holder shear 1 Verify electrical power has been removed from the tyer head 2 Remove large back cover from rear of tyer head 3 Loosen knob and open electrical panel 4 Locate and rem...

Page 77: ...ain a feel for its operation 7 Rotate holder shear cam until the point where it begins to resist further rotation Measure this distance to an arbitrary point Rotate the holder shear cam 180 degrees an...

Page 78: ...s after each attempt Tighten the shuttle bar bolts securely once satisfied with adjustment Adjust the black cam spring tension by setting the spring length to 3 4 9 After adjusting the holder shear al...

Page 79: ...ined by the lower belt upper belt and ribbon wire By increasing or decreasing the size of the tie window the tension around the bag neck can be determined If the tie around the bag neck is loose the w...

Page 80: ...the tie window area and can be adjusted by opening the front cover loosening the ribbon guide and sliding the guide to change the position of the ribbon wire Moving the ribbon downstream increases the...

Page 81: ...tightness of the tie or upstream to increase the tie window area and reduce the tightness of the tie When the pulley is in the proper position tighten the mounting bolt and nut Fig 0 2 Belt Pulley Adj...

Page 82: ...hand machine Model 2300M 2 Counter s contacts close to count Counter s contacts open to count 3 Not used Not used 4 Heel Detection Inactive Heel Detection Active 5 Use data in battery backed RAM Use...

Page 83: ...1 Not Used Not Used 2 Not Used Not Used 3 Normal Speed Go to high speed when BCD is above 5 4 Internal H S control External H S Control 5 Internal twister hook control External twister hook Control 6...

Page 84: ......

Page 85: ...Chapter 6 Communications...

Page 86: ......

Page 87: ...ntended to provide the basic information needed to communicate with the tyer It is assumed that you are using a PC and that you have experience with the basic operation of a PC In addition to the PC y...

Page 88: ...ten to recognize the format of these statements and it displays them in a box near the bottom of the screen away from the other output Any other terminal emulation program cannot distinguish these sta...

Page 89: ...uliarity in this program it may be necessary to first choose 7 data bits then choose 2 stop bits then choose 1 stop bit In the field entitled Flow Control choose XON XOFF The boxes labeled Parity Chec...

Page 90: ...format of these statements and display them in a box near the bottom of the screen Any other terminal emulation program such as the terminal program in Microsoft Windows cannot distinguish these state...

Page 91: ...yer s controller may be conducted while the tyer is operating and tying packages In fact operation of the tyer is often necessary to generate a situation of interest 5 Any change in the tyer controlle...

Page 92: ...may be helpful Not all of the possible tyer commands will be discussed in this document Many of these are too technical to be helpful to anyone other than Burford Service Personnel When you start the...

Page 93: ...on the screen MOTOR 1 This indicates that the tyer is ready to receive commands and that any commands which are motor control commands will be applied to Motor 1 the motor that drives the needle If f...

Page 94: ...re not accurate then the time and date information recorded will be incorrect To check the time type TIME The time will be displayed on the screen Be sure not to type TIME This would set the time to 0...

Page 95: ...buffer have their time and date recorded at the time of their occurrence To command the tyer to display the contents of the Trouble buffer simply type TROUBLE or this can be abbreviated by TR After a...

Page 96: ...n the QUERY buffer is automatically overwritten when the next move occurs so this buffer always contains information about the most recent move When the MOT 1 prompt is displayed the data displayed is...

Page 97: ...500 369 98 34 7 34655 3 12 63 0 595 480 111 32 7 32731 6 13 68 2 698 599 119 32 9 32859 14 73 5 803 723 124 30 7 30665 6 15 78 7 908 854 131 24 9 24947 6 16 84 0 1013 985 131 22 22016 17 89 2 1118 11...

Page 98: ...on within a second after the power has been turned off All occurrences of external resets are also recorded in the Trouble buffer 3 Watchdog reset This indicates a software error These are indicated i...

Page 99: ...ckages The controller then decides whether it should 1 Abort the tie cycle because too little ribbon has been dispensed to indicate a proper package thereby preventing the tyer from dropping the ribbo...

Page 100: ...uld be aborted The 17 represents the median value for the last 11 cycles The 3 means that the tyer would abort any packages which produce a count which is 3 less than the median value In the second ro...

Page 101: ...ies Such as the QUERY command and to view the contents of the Trouble buffer described earlier in this document To invoke this command hold down the shift key and press the key with the character It i...

Page 102: ...sure that you have the TERMINAL program properly configured as previously described To begin capturing select Transfers then select Receive Text File Enter a name for the file being sure to type in t...

Page 103: ...Chapter 7 Troubleshooting...

Page 104: ......

Page 105: ...r Each LED should blink on and off as the twister hook is rotated back and forth For further information on troubleshooting these encoder signals see Chapter 9 Test Procedures D63 D64 H S Phase A and...

Page 106: ...covering the needle home proximity sensor D2 BAGGER ENABLE RELAY Indicates when the bagger enable relay CR1 on the Amplifier Board is energized D75 RIBBON DROP Indicates when the dancer arm is actuat...

Page 107: ...ized D79 D80 D81 OPTIONAL I O STATUS Indicates optional input or output signal status D59 D60 D61 OPTIONAL INPUT STATUS Indicates optional input signal status D49 RUN PWR Indicates that the run circui...

Page 108: ...t or power is turned off Generally you will have to home the Tyer or tie a package before the code will be removed The following is a list of the codes and their description CODE DESCRIPTION H001 Main...

Page 109: ...e of shear prox not found E133 Leading edge of shear prox not found E134 Can t move holder shear to home position E135 Holder shear motor not moving E136 Holder shear jammed or encoder fault E137 Hold...

Page 110: ...ocated on the edge of the CPU board The terminal must be connected to the CPU using a serial cable Using the terminal the Smart Tyer can be queried as to its status and controlled manually for trouble...

Page 111: ...page Is 48 VDC present at J4 connector on the main board Is 48 VDC present At PSM1 OUTPUT Troubleshoot where main board power is being lost Possible causes wiring STOP Switch s CB4 and CB2 Is AC line...

Page 112: ...tactors in main electrical box energize when START button pressed Check if CB3 tripped Possible causes faulty wiring and or bad Main boad Are CR4 contacts in main electrical box closing when start but...

Page 113: ...check for Bagger Clutch signal from the bagger on Wires 40 and 43 on CR1 coil A1 and A2 terminals Is voltage present Verify CR1 contacts 11 and 14 are connected to P6 7 and P6 36 If connected change C...

Page 114: ...ltmeter check for AC voltage at motor leads Check motor nameplate for rating Is voltage present Some 220 VAC motors use a capacitor Check connections to it If OK check wiring in junction box on motor...

Page 115: ...Ribbon Dropped Prox turned OFF The bagger cannot start if the Fault light on the operator panel is ON Is the fault light ON If no error code is displayed either the Ribbon Dropped prox is on or the ty...

Page 116: ...ical and mechanical hazards present Is the dancer arm of the ribbon dispenser over the Ribbon Drop Prox Remove connector from prox body or disconnect the Ribbon Drop Prox from the Main board board con...

Page 117: ...llowing troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON These tests should only be conducted by authorized personnel who are aware of t...

Page 118: ...RNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON These tests should only be conducted by authorized personnel who ar...

Page 119: ...d the needle s home prox turning OFF but it cannot drive the needle back over the prox to turn the prox ON SAFETY WARNING The following troubleshooting procedure may require that tests be made with th...

Page 120: ...The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON These tests should only be conducted by authorized personnel who are awa...

Page 121: ...his error is set SAFETY WARNING The following troubleshooting procedure may require that tests be made with the electrical enclosures open and power turned ON These tests should only be conducted by a...

Page 122: ...118 Chapter 7 Flow Chart 0 12 Error Code E115 and E116...

Page 123: ...Troubleshooting 119 Flow Chart 0 13 Error Code E115 and E116 cont d...

Page 124: ...120 Chapter 7 Flow Chart 0 14 Error Code E117...

Page 125: ...the hook s home prox turning OFF but it cannot drive the hook back over the prox to turn the prox ON The most likely reason for this error is a mechanical obstruction or jam which is preventing the h...

Page 126: ...122 Chapter 7 Flow Chart 0 16 Error Code E122 or E123...

Page 127: ...Troubleshooting 123 Flow Chart 0 17 Error Code E124...

Page 128: ...124 Chapter 7 Flow Chart 0 18 Error Code E125 and E126...

Page 129: ...Troubleshooting 125 Flow Chart 0 19 Error Code E125 and E126 cont d...

Page 130: ...126 Chapter 7 Flow Chart 0 20 Error Code E127...

Page 131: ...Troubleshooting 127 Flow Chart 0 21 Error Code E131...

Page 132: ...128 Chapter 7 Flow Chart 0 22 Error Code E132 or E133...

Page 133: ...Troubleshooting 129 Flow Chart 0 23 Error Code E134...

Page 134: ...130 Chapter 7 Flow Chart 0 24 Error Code E135 and E136...

Page 135: ...Troubleshooting 131 Flow Chart 0 25 Error Code E135 and E136 cont d...

Page 136: ...132 Chapter 7 Flow Chart 0 26 Error Code E137...

Page 137: ...y circuit breaker in the central cabinet Use Section 4 6 2 to troubleshoot motor connections Repair connection in belt motor wiring Replace Belt motor Fuse OK Belt Motor driver on AMP board is bad Rep...

Page 138: ...134 Chapter 7 Flow Chart 0 28 Error Code E146 cont d...

Page 139: ...power on the main electric box to reset the microprocessor Wait 5 seconds Turn on power and check for normal operation If the problem persists replace the CPU board and notify Burford Corp of this pro...

Page 140: ...ait 5 seconds Turn on power and check for normal operation If the problem persists replace the CPU board and notify Burford Corp of this problem SAFETY WARNING The following troubleshooting procedure...

Page 141: ...d of the bag switch arm 2 Poor bag tail presentation 2 Bag tail presentation from the exit of the bagger must be flat and not folded over If this is not achievable contact your Bagger manufacturer for...

Page 142: ...r for assistance Excessive Belt Motor fuse failures on AMP board 1 Excessive belt tension 1 Check tension of all three belts driven by belt motor Correct as necessary 2 Foreign material jammed in tyer...

Page 143: ...over 4 Replace cover 5 Belts tearing holes in bags 5 Smooth sharp edges on belts 6 Poor bag tail presentation 6 Bag tail presentation from the exit of the bagger must be flat and not folded over If th...

Page 144: ......

Page 145: ...Chapter 8 Maintenance...

Page 146: ......

Page 147: ...ngs supporting the needle shaft should be lubricated twice a year The four bearings supporting the drive shafts for the gathering belts should be lubricated once a month when the tyer is normally runn...

Page 148: ...or proper operation 4 Lubricate gathering belt bearings 5 Replace lower belt check idler pulleys while changing belt See pg 68 6 Replace upper belt check idler pulleys while changing belt See pg 67 7...

Page 149: ...e shuttle bar bushing for holder shear 3 Ensure all ribbon rollers and their bushing are working properly and not worn 4 Check brake belt 5 Check dancer arm bushing wears out causing arm to rub frame...

Page 150: ...procedure should be followed 1 Unlatch securing latches on the sides of tyer 2 Loosen set screws securing brush assembly to brush mount 3 Slide both the tyer and the brush assembly away from conveyor...

Page 151: ...Place the shelf lip over the top edge of the tyer 6 Slide active tyer in to position against conveyor side and latch securely in to position 7 Slide brush assembly into position and tighten securing s...

Page 152: ...r from the tyer head The PROM s are the two 32 pin chips in sockets in the middle of the CPU board The program version is labeled on the top of each PROM In general you should use the PROM with the hi...

Page 153: ...nd to be bent a little wider than the socket If this is the case lay the PROM on its side on a flat surface and bend the entire row of pins together to keep them all straight Work the PROM into the so...

Page 154: ......

Page 155: ...Chapter 9 Test Procedures...

Page 156: ......

Page 157: ...rn a motor its encoder LEDs should be turning ON and OFF Only one of the LED s should toggle at any given time However the motor must be turned very slowly in order to observe this sequence because ea...

Page 158: ...connector from the amplifier board 3 Measure motor resistance at motor wires red black red white black white The ohmmeter readings should be 1 ohm or less If not motor may need to be replaced Motor Po...

Page 159: ...for fuse identification This should be done carefully so as not to damage the traces under the fuses Never use a metal screwdriver 4 With the fuse removed check it with an ohmmeter The resistance of...

Page 160: ...E TWISTER HOME H S HOME RIBBON DROP and RIBBON DISP as shown below 5 While triggering the proximity switch with a piece of metal observe the LED on the Amplifier Board The LED corresponding to the pro...

Page 161: ...tor control box The LEDs should display in binary whatever is set on the switch For example if the switch is set at 11 the LEDs labeled BCD 1 BCD 2 and BCD 8 should be on All the BCD LEDs should be on...

Page 162: ...e bag switch LED Light Emitting Diode on the amplifier board The bag switch LED is labeled BAG SWITCH 5 Observe the LED while pressing the wand of the bag switch down The LED should light up when the...

Page 163: ...tyer head combinations without the jumper result in error code H004 1 Open the main electrical enclosure 2 Locate terminal strip TB1 3 If wire P1 34 is present then jumper Burford P N C06369 must be i...

Page 164: ......

Page 165: ...Chapter 10 Parts and Drawings...

Page 166: ......

Page 167: ...210620 210620 Encoder Motor Assembly 2200 2300 1 210612 210612 Kit Holder Shear Cam 1 302161 302161 Spring Ribbon Tension 1 302526 302526 Advanced Holder Shear Assembly 1 302874 302874 Spring Extensi...

Page 168: ...t Single 9MM Wide X 5MM HTD 100T 1 712616 712616 Brush Assembly Motor 110 VAC 1 712615 712615 Brush Assembly Motor 220 VAC 1 714076 714076 Pressure Arm 1 C01294 002 C01294 002 Capacitor 18UF 250WVAC 2...

Page 169: ...ay The CPU board is considered a replacement unit The proprietary software used to control the Smart Tyer was developed by Burford Corp and cannot be altered in the field Amplifier board part number 6...

Page 170: ...connector CR1 610374 Latches the bagger clutch signal CR2 610404 Latches the bagger enable signal CR3 610404 External counter contacts CR4 610404 Latches the servo enable signal CRE1 C05138 Latches in...

Page 171: ...eed Belt Components 14 Board Mount Connector Plate 16 Ribbon Assembly 18 Ribbon Tension Assembly 20 Ribbon Frame Assembly 22 Tapered Brush Assembly 24 Tapered Brush Detail Assembly 26 Tapered Brush Ai...

Page 172: ...DLE 2 22 714049 BRACKET TWISTER HOOK DRIVE COVER 1 23 714053 BLOCK IDLER MNT 4 24 714063 BLOCK LOWER COVER SUPPORT 1 25 714064 BLOCK PIVOT STOP SUPPORT 1 26 714065 BAR PIVOT STOP 1 27 714151 PLATE H S...

Page 173: ...Right Hand Shown...

Page 174: ...300 LOW LEFT HAND 6 2 611238 BEARING 5 8 2 BOLT FLANGE SST 1 3 714006 SHAFT NEEDLE SERVO 2 4 714020 SPACER 56 OD x 257 ID x 5 L 2 5 714037 SHAFT MAIN DRIVE SERVO 12 6 955661 NUT HEX NYLOC 1 4 20 UNC S...

Page 175: ...AP 1 4 20 X 1 SST 1 5 715509 NEEDLE MACHINE 2200 2300 LOW 1 4 714083 BAR BAG STOP ACTUATOR 1 3 302065 RIBBON ROLLER 2 2 152125 BUSH SST 166 ID X 1 4 OD X 1 4 L 1 1 152124 ROLLER NYLON QTY ITEM PART DE...

Page 176: ...W 1 21 715776 H S MOUNT 2200 LOW RIGHT HAND 715777 H S MOUNT 2300 LOW LEFT HAND 1 22 715782 A W RIBBON GUIDE RIGHT HAND 715783 A W RIBBON GUIDE LEFT HAND 1 23 954712 PIN DOWEL 3 16 DIA X 3 4 SST 9 24...

Page 177: ...15793 GUIDE LOWER BELT LEFT HAND 1 3 954712 PIN DOWEL 3 16 DIA X 3 4 SST 1 2 715788 SHUTTLE BAR 1 1 302146 OIL FILLED BUSHING QTY ITEM PART DESCRIPTION Shuttle Bar Assembly 211037 Rev A Lower Guide As...

Page 178: ...RIGGER GUARD 1 34 715778 BLOCK UPPER BELT GUIDE 1 35 716214 A W LOWER GUARD FLUSH 2200M 716213 A W LOWER GUARD FLUSH 2300M 1 36 716234 BLOCK SPACER DOOR STOP 2200M 716235 BLOCK SPACER DOOR STOP 2300M...

Page 179: ...Front Upper Plate 2200M 211102 04 REV D Right Hand Shown...

Page 180: ...1 12 714011 STANDOFF PIVOT PLATE 1 13 714034 NUT PULLEY ADJUSTMENT 1 14 955619 NUT HEX NYLOC 5 16 18 UNC SST 4 15 955940 WASHER LOCK 1 4 SST 1 16 955941 WASHER LOCK 10 SST 12 17 955942 WASHER LOCK 8...

Page 181: ...955661 NUT HEX NYLOC 1 4 20 UNC SST 1 6 714079 BUSHING SHUTTLE LINK 1 5 714078 ARM HUB H S INDICATOR 1 4 714077 HUB H S MOTOR MNT 1 3 714076 ARM PRESSURE 1 2 611489 SPRING COMP 48OD x 085WD x 1 0FL 1...

Page 182: ...714046 BRACKET BOTTOM HORIZ PANDUIT SUPPORT 1 20 714061 BRACKET LOWER BACK GUARD 2 21 714062 BLOCK UPPER COVER STOP 1 22 714098 BLOCK RIBBON ROLLER PROX MNT 4 23 955624 NUT HEX NYLOC 6 32 UNC SST 9 2...

Page 183: ...Electrical Components 2200M 211102 06 REV C See Pg 16 See Pg 16 Right Hand Shown...

Page 184: ...R COVER 2200 RH 715671 BRACKET UPPER COVER 2300 LH 1 18 715810 A W INFEED COVER ROD 2200 RH 715809 A W INFEED COVER ROD 2300 LH 1 19 954712 PIN DOWEL 3 16 DIA X 3 4 SST 1 20 955405 NUT HEX JAM 3 8 16...

Page 185: ...Infeed Belt Components 211106 Rev B Right Hand Shown...

Page 186: ...X 1 2 SST 4 20 978806 SCREW SOC HD CAP 10 32 UNF X 3 8 SST REF 21 C01410 BOARD CPU SERVO TYER 1 22 714169 RWK KNOB PLASTIC THREADED 10 32 NF Board Mount Asssembly 2200M 210616 Rev B RH 210615 Rev B L...

Page 187: ...Connector Plate 210625 Rev B Board Mount Assembly 210616 Rev B RH Not Shown Right Hand Shown...

Page 188: ...ON PIVOT 8 8 11 954610 PIN DOWEL 1 4 X 5 8 1 1 12 955401 NUT HEX JAM 1 2 13 UNC SST 1 1 13 955938 WASHER LOCK 3 8 8 8 14 955940 WASHER LOCK 1 4 SST 8 8 15 978312 SCREW SOC HD CAP 1 4 20 X 3 4 SST 2 2...

Page 189: ......

Page 190: ...714053 BLOCK IDLER MNT 1 1 34 714166 A W RIBBON DROP PIVOT 1 1 35 714167 BRACKET RIBBON DROP PROX 1 1 36 714168 PLATE DUAL RIBBON ASSY 2 2 37 955405 NUT HEX JAM 3 8 16 UNC SST 1 1 38 955409 NUT HEX J...

Page 191: ......

Page 192: ...T T H LOWER COVER REF 10 714142 A W RIBBON TENSION UPRIGHT SIDE MNT 1 11 714161 A W PIVOTING BRUSH MNT 4 12 955936 WASHER LOCK 6 SST 4 13 955938 WASHER LOCK 3 8 2 14 955940 WASHER LOCK 1 4 SST 4 15 95...

Page 193: ...Right Hand Shown...

Page 194: ...10V 60Hz 1450 RPM 1 13 611841 CABLE POWERFAST BULKHEAD 14 4 600V 15A 1 14 611842 CABLE POWERFAST 14 4 600V 15A 5M 90 2 15 611929 5MM HTD 100 TEETH 9MM WIDE SINGLE SIDED 2 16 715727 REWORK 26T PULLEY 1...

Page 195: ...Right Hand Shown...

Page 196: ...ULLEY TAPERED BRUSH DRIVE 20MM Tapered Brush Assembly RH Drawing 210999 002 Rev D FOLD OUT TO VIEW DRAWING Tapered Brush Assembly Detail 210999 008 Rev F 26 25 QTY ITEM PART DESCRIPTION 4 26 715733 BU...

Page 197: ...NG 20MM ID X 37MM OD X 9MM QTY ITEM PART Revision DESCRIPTION 1 3 715731 B HUB TAPERED BRUSH MNT 20MM 1 2 715729 C SHAFT 20MM BRUSH LH 2 1 611935 A BEARING 20MM ID X 37MM OD X 9MM QTY ITEM PART Revisi...

Page 198: ...CRIPTION 1 1 112201 VALVE AIR REGULATOR 1 4NPT 1 2 118517 WIRE HOLDER LOCK SST 1 3 118873 GAUGE 0 60 PSI 1 4 NPT BACK MT BRS 1 4 401152 FITTING CONN 1 4MPT X 1 4T EN P Q R 1 5 610309 LOC LINE 1 4 ASSY...

Page 199: ...Tapered Brush Air Regulator Drawing 211173 Rev A...

Page 200: ...ADAPTER STAND 4 4 4 24 714197 SPACER 75OD X 266ID X 1 38L 20 36 36 25 955619 NUT HEX NYLOC 5 16 18 UNC SST 1 1 1 26 955620 NUT HEX NYLOC 3 8 16 UNC SST 6 6 6 27 955939 WASHER LOCK 5 16 SST 2 2 2 28 9...

Page 201: ......

Page 202: ...407 NUT HEX JAM 5 16 18 UNC SST 26 26 18 955619 NUT HEX NYLOC 5 16 18 UNC SST 4 4 19 955938 WASHER LOCK 3 8 SST 6 6 20 955940 WASHER LOCK 1 4 SST 4 4 21 955976 WASHER FLAT 5 16 SST 4 4 22 971206 SCREW...

Page 203: ......

Page 204: ...TO VIEW DRAWING Taper Brush Bun Kit 211032 Rev C RH 211033 Rev C LH QTY ITEM PART DESCRIPTION 1 1 715309 BLOCK DUAL TAPERED BRUSH SPACER 1 2 715544 PLATE FISH TAPERED BRUSH MNT EXT 1 3 715769 A W 2200...

Page 205: ......

Page 206: ...14185 ENCLOSURE REWORK 2200 2300 DISPLAY 1 15 714578 A W ERROR DISPLAY MNT 1 16 714579 CHANNEL ERROR DISPLAY MNT 1 17 955619 NUT HEX NYLOC 5 16 18 UNC SST 8 18 955621 NUT HEX NYLOC 10 24 UNC SST 1 19...

Page 207: ......

Page 208: ...FRAME SUPPORT 2200 2300 1 14 715769 A W 2200 2300 TAPERED BRUSH MNT 1 15 715812 SHELF DISCH R H MARK 75 1 16 716420 MOUNT TAPERED BRUSH SHELF RH 2 17 955407 NUT HEX JAM 5 16 18 UNC SST 2 18 955409 NUT...

Page 209: ...Install Kit Drawing 103531 200...

Page 210: ...FOLD OUT TO VIEW DRAWING Electrical Schematics 40 39 Install Kit Drawing 103531 200...

Page 211: ...EDO651 J ladder...

Page 212: ...FOLD OUT TO VIEW DRAWING EDO651 J ladder EDO651 J Wire Diagram 42 41...

Page 213: ......

Page 214: ...FOLD OUT TO VIEW DRAWING EDO651 J Layout EDO651 J Wire Diagram 43 44...

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