Bühler technologies TC-Double Plus, Installation And Operation Instructions Manual

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TC-Double (+)
Contents
1 Introduction..................................................................................................................................................................................................................... 3
1.1
Intended use ......................................................................................................................................................................................................... 3
1.2 Overview ................................................................................................................................................................................................................ 3
1.3 Scope of delivery .................................................................................................................................................................................................. 3
1.4 Ordering instructions ........................................................................................................................................................................................ 4
1.4.1
TC-Double .............................................................................................................................................................................................. 4
1.4.2 TC- ............................................................................................................................................................................................. 5
2 Safety instructions......................................................................................................................................................................................................... 6
2.1
Important advice ................................................................................................................................................................................................. 6
2.2 General hazard warnings ................................................................................................................................................................................. 7
3 Transport and storage .................................................................................................................................................................................................. 8
4 Installation and connection ........................................................................................................................................................................................ 9
4.1
Installation site requirements......................................................................................................................................................................... 9
4.2 Installation ............................................................................................................................................................................................................ 9
4.2.1
Flow adapter connection (optional)............................................................................................................................................... 9
4.2.2 Connecting the moisture detector (option)................................................................................................................................. 9
4.2.3 Connecting the peristaltic pump (option) ................................................................................................................................... 9
4.2.4 Sample gas pump connection gas lines (optional) .................................................................................................................. 10
4.2.5 Connecting the heat exchanger ..................................................................................................................................................... 10
4.3 Electrical connections ....................................................................................................................................................................................... 11
4.4 Signal outputs ..................................................................................................................................................................................................... 13
5 Operation and control ................................................................................................................................................................................................ 14
5.1
Description of functions.................................................................................................................................................................................. 14
5.2 Use of menu functions ..................................................................................................................................................................................... 15
5.2.1
Lock Menu............................................................................................................................................................................................. 15
5.2.2 Menu navigation overview.............................................................................................................................................................. 16
5.3 Description of menu functions ..................................................................................................................................................................... 18
5.3.1
Display menu....................................................................................................................................................................................... 18
5.3.2 Main menu ........................................................................................................................................................................................... 18
5.3.3 Submenu 1 ............................................................................................................................................................................................ 19
5.3.4 Submenu 1 (Global Settings) .......................................................................................................................................................... 20
5.3.5 Set favourite menu ........................................................................................................................................................................... 24
5.4 Using the Digital Interface ............................................................................................................................................................................. 24
5.5 Modbus Configuration .................................................................................................................................................................................... 24
5.6 Modbus Communication ................................................................................................................................................................................ 24
5.7 Modbus Register................................................................................................................................................................................................ 25
6 Maintenance.................................................................................................................................................................................................................. 29
7 Service and repair......................................................................................................................................................................................................... 30
7.1
Troubleshooting ................................................................................................................................................................................................ 30
7.1.1
Error messages on the display ........................................................................................................................................................ 31
7.2 Safety instructions ............................................................................................................................................................................................ 32
7.3 Cleaning and removal of the heat exchanger........................................................................................................................................... 33
7.4 Replacing the fuse of the cooler.................................................................................................................................................................... 33
7.5 Replacing the hoses of the peristaltic pump (option) ............................................................................................................................ 33
7.6 Replacing the filter element (option) .......................................................................................................................................................... 34
7.7 Drying of the moisture detector (option)................................................................................................................................................... 34
7.8 Calibration of the moisture detector (option) .......................................................................................................................................... 34
7.9 Replacing sample gas pump inlet and outlet valves (optional) .......................................................................................................... 35
7.10 Replacing the O-ring on the bypass valve (optional) .............................................................................................................................. 35
7.11
Replacing the bellow (optional) .................................................................................................................................................................... 36
7.12 Spare parts and accessories ........................................................................................................................................................................... 36
7.12.1 Consumables and accessories ........................................................................................................................................................ 37
8 Disposal ........................................................................................................................................................................................................................... 38
i Bühler Technologies GmbH BE440021 ◦ 09/2021